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3-1

Chapter 3

Assembly Instructions

It is very important that your new 2211 Disc Chisel be
properly assembled, adjusted and lubricated before use.
Illustrations to assist with the assembly process are
provided in

“Standard Specifications” on page 2-1.

They show proper shank and light mounting bracket
spacing. Illustrations in this section show proper
assembly procedures. Remove paint from grease fittings.
Replace any grease fittings that are damaged or missing.
Be sure to return screws, clips, etc., to their original
locations.

To insure alignment of assemblies,

leave the nuts loose

until completion

of final assembly. Use lock washers or

flat washers as specified. Spread all cotter pins.

After completion of final assembly, tighten all nuts
evenly

to prevent misalignment, distortion or binding.

Tighten all screws and nuts to the recommended torques
shown in



DANGER



WARNING



DANGER



CAUTION



CAUTION

Disc blades are extremely sharp. Exercise
extreme care when working on or near disc
blades. Do not allow disc to roll over or fall onto
any body part. Do not allow wrenches to slip
when working near disc blades. Never push
wrenches toward disc blades. Do not climb over
machine above disc blades. Failure to stay clear
of disc blade edges can cause serious personal
injury or death.

Do not attempt to lift heavy parts (such as the
frame, disc gangs, wheel lift, and pull hitch)
manually. Use a hoist or a forklift to move these
parts into position.

To prevent accidental lowering:

1.

All hydraulically elevated equipment must be
locked out using the cylinder lockouts.

2.

Lower equipment to the ground while
servicing or when it is idle.

Failure to take measures to prevent accidental
lowering may result in serious personal injury or
death.

Be sure to bleed the hydraulic system of all air in
lines after installation. Failure to bleed the system
of all air can result in improper machine
operation.

Incorrect adjustment of disc adjust rods will
cause permanent equipment damage.

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Содержание 2211

Страница 1: ...F 571 0511 05 2011 LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM Model 2211 Disc Chisel Disc Operator s Manual ...

Страница 2: ......

Страница 3: ...stment Installation 3 15 Auto Reset Shank and Shovel Installation 3 19 Disc Gang Depth Gauge Assembly 3 21 Hydraulic Installation 3 25 Light Installation 3 27 Final Assembly 3 28 Rear Jack Installation 3 29 Chopper Reel Installation Option 3 30 4 Operation and Maintenance Tractor Preparation 4 2 Disc Chisel Preparation 4 2 Attaching to the Tractor 4 2 Hydraulic Lift System 4 3 Hydraulic Fold Syste...

Страница 4: ...on Disc Blades 4 9 Disc Gang Angle Settings 4 11 Depth Stop Adjustment Manual 4 13 Wheel Bearing Maintenance 4 13 Hydraulic Maintenance 4 13 Transport 4 14 Lubrication Maintenance 4 17 Storage 4 17 5 Troubleshooting Guide ...

Страница 5: ...actical advice for the care and maintenance of your Landoll equipment Drawings in this section locate adjustment points on the equipment NOTE IF THE EQUIPMENT IS IMPROPERLY ASSEMBLED OR MAINTAINED THE WARRANTY IS VOID IF YOU HAVE ANY QUESTIONS CONTACT LANDOLL CORPORATION 1900 NORTH STREET MARYSVILLE KANSAS 66508 or phone 785 562 5381 or 800 428 5655 or FAX 888 527 3909 CHAPTER 5 is a troubleshooti...

Страница 6: ...ke sure you read and understand the information contained in this manual and on the machine signs decals before you attempt to operate or maintain this vehicle The safety statements contained in this manual relate to the operation of the Model 2211 Disc Chisel Disc Danger means a life threatening situation exists Death can occur if safety measures or instructions on this label are not properly fol...

Страница 7: ...4 6 2 9 15 16 18 8 Bolt Wheels w 2 1 4 Spindles 13 480 2211 11 13 9 17 1 6 2 11 15 18 20 14 410 2211 13 16 4 17 9 13 4 13 15 22 24 8 Bolt Wheels w 3 Spindles 20 600 2211 15 18 9 18 11 14 0 15 15 21 560 Tire Inflation Tire Size Tire Manufacturer Ply Load Rating Inflation Pressure Psi Max 12 5L x 15 Farm Highway Service Goodyear F Load 6000 lbs 20 mph 90 psi 380 55R 16 5 Goodyear Load Index 150A8 B ...

Страница 8: ...5 62 80 100 1 2 20 40 50 65 81 90 112 9 16 12 55 62 80 100 110 137 9 16 18 60 75 90 112 130 162 5 8 11 75 94 110 137 170 212 5 8 18 85 106 130 162 180 225 3 4 10 130 162 200 250 280 350 3 4 16 150 188 220 275 320 400 7 8 9 125 156 320 400 460 575 7 8 14 140 175 360 450 500 625 1 8 190 237 408 506 680 850 1 14 210 263 540 675 760 950 1 1 8 7 270 337 600 750 960 1200 1 1 8 12 300 375 660 825 1080 13...

Страница 9: ...N FOOT POUNDS PARKER BRAND FITTINGS Dash Size 37 Degree JIC O Ring ORS O Ring Boss ORB 4 11 13 15 17 13 15 5 14 16 21 23 6 20 22 34 36 25 29 8 43 47 58 62 40 44 10 55 65 100 110 57 5 62 5 12 80 90 134 146 75 85 16 115 125 202 218 109 121 20 160 180 248 272 213 237 24 185 215 303 327 238 262 32 250 290 310 340 GATES BRAND FITTINGS Dash Size 37 Degree JIC O Ring ORS O Ring Boss ORB 4 10 11 10 12 14 ...

Страница 10: ...2 4 F 571 0511 Edition STANDARD SPECIFICATIONS Figure 2 1 Light Bracket Placement Assembly 2211 09 18 24 13 13 2211 09 light placement 26 3 4 ...

Страница 11: ...STANDARD SPECIFICATIONS 2 5 Figure 2 2 Light Bracket Placement Assembly 2211 11 18 24 13 13 2211 11 light placement 26 3 4 ...

Страница 12: ...2 6 F 571 0511 Edition STANDARD SPECIFICATIONS Figure 2 3 Light Bracket Placement Assembly 2211 13 52 39 22 22 8 8 2210 13 light placement 1 1 2 ...

Страница 13: ...STANDARD SPECIFICATIONS 2 7 Figure 2 4 Light Bracket Placement Assembly 2211 15 52 39 22 22 8 8 2210 15 light placement 1 1 2 ...

Страница 14: ...2 8 F 571 0511 Edition STANDARD SPECIFICATIONS Figure 2 5 Tubular Mount Chopper Reel Placement 2211 09 2211 11 48 22 72 20 3 3 2211 09 2211 11 12 48 22 72 20 3 3 12 ...

Страница 15: ...SPECIFICATIONS 2 9 Figure 2 6 Tubular Mount Chopper Reel Placement 2211 13 2211 15 4 3 4 4 3 4 23 1 2 34 1 2 34 38 1 2 33 1 2 34 2 1 2 2 1 2 2211 13 2211 15 4 3 4 4 3 4 23 1 2 34 1 2 32 38 1 2 34 32 2 1 2 2 1 2 ...

Страница 16: ...2 10 F 571 0511 Edition STANDARD SPECIFICATIONS Page Intentionally Blank ...

Страница 17: ...GER CAUTION CAUTION Disc blades are extremely sharp Exercise extreme care when working on or near disc blades Do not allow disc to roll over or fall onto any body part Do not allow wrenches to slip when working near disc blades Never push wrenches toward disc blades Do not climb over machine above disc blades Failure to stay clear of disc blade edges can cause serious personal injury or death Do n...

Страница 18: ... UHMW BEARING LIFT BEARING CAP RIGHT FRAME HALF 3 4 10 HEX LOCK NUT LIFT BEARING CAP 3 4 10 HEX LOCK NUT U BOLT BOTTOM CASTING 1 8 HEX LOCK NUT 3 4 10 X 2 1 4 HEX HEAD CAP SCREW TOP CASTING LEFT FRAME HALF 3 4 10 X 2 1 2 HEX HEAD CAP SCREW m2210 frame assy op SHANK TUBE ALIGNMENT POINT ...

Страница 19: ...shank tube and rockshaft in position This will also line up the plate on each end of the frame 4 Bolt frame halves together using 3 4 10 x 2 1 4 hex head cap screws and hex lock nuts in the front and rear plates Bolt frame halves together using 3 4 10 x 2 1 2 hex head cap screws and hex lock nuts in the center cylinder mount plate Leave all screws loose 5 Install the 1 u bolts over the frame and t...

Страница 20: ...WING LATCH HOOK FRAME ASSEMBLY 4 X 30 HYDRAULIC CYLINDER FOLD PIN 5 16 X 2 1 2 SPRING SLOTTED PIN 1 8 X 11 HEX HEAD CAP SCREW FOLD ANCHOR 1 8 HEX LOCK NUT 1 2 x 2 1 4 GROOVED ALLOY PIN FOLD ANCHOR MOUNT PLATE 3 4 10 X 3 HEX HEAD CAP SCREW DO NOT OVERTIGHTEN HOOK LATCH ASSEMBLY 3 4 10 HEX LOCK NUT 1 1 4N FLAT WASHER THRUST WASHER HITCH PIN FOLD ANCHOR PLATE LH WING 1 8 HEX LOCK NUT ...

Страница 21: ...e fold anchor to fold anchor mount plates on the frame using 1 8 x 11 hex head cap screw and hex lock nut 5 Put 4 x 30 hydraulic cylinder on top of fold anchor with rod in between wing fold anchor plates 6 Connect base end of 4 x 30 hydraulic cylinder to fold anchor using fold pin and 5 16 x 2 1 2 spring slotted pin 7 Connect hook latch end of hook latch assembly to wing latch hook using 3 4 10 x ...

Страница 22: ... ASSEMBLY INSTRUCTIONS Figure 3 3 Fold Lock Placement Figure 3 4 Fold Lock Assembly 4 3 4 4 3 4 2211 15 fold lock placement 3 4 10 X 13 HEX HEAD CAP SCREW MOUNT PLATE FOLD LOCK ASSEMBLY 3 4 10 HEX LOCK NUT 2211 15 fold lock ...

Страница 23: ...ment of wing fold safety pin 2 Install 3 4 10 x 13 hex head cap screws and lock nuts to hold the fold lock and mount plate in place Do not tighten screws See Figure 3 4 IMPORTANT Fold wing until proper fit is achieved prior to tightening screws 3 Fold wings over Adjust fold lock assembly location if necessary Tighten screws after proper fit is achieved NOTE It may be necessary to unscrew cylinder ...

Страница 24: ...ition ASSEMBLY INSTRUCTIONS Figure 3 5 Wheel Lift Installation TIRE AND WHEEL ASSEMBLY WHEEL LIFT ASSEMBLY FRAME ASSEMBLY LUG NUT m2211 wheel lift assy op 1 8 HEX LOCK NUT 1 8 X 4 HEX HEAD CAP SCREW RADIUS ROD ASSEMBLY ...

Страница 25: ...e Figure 3 5 NOTE Once radius rod is installed be sure to tighten jam nuts 3 No further adjustment should be required Any other adjustment can severely damage frame and lift components 4 Assemble the tires to the hubs 2211 9 11 models use 12 5L x 15 Farm Highway tires 2211 13 15 models use 380 55R 16 5 tires Tighten wheel bolts evenly to assure proper wheel alignment Wheel bolts should be tightene...

Страница 26: ... HITCH PIN 1 2 X 2 1 4 GROOVED ALLOY PIN 8 GR8 JACK 3 4 10 X 7 HEX HEAD CAP SCREW 1 8 HEX LOCK NUT HITCH RING HITCH BUSHING 1N FLAT WASHER 3 4 10 FLANGE NUT 1 1 4N FLAT WASHER 1 8 HEX LOCK NUT 1 1 4 7 HEX NUT 1 1 4 SLOTTED LOCK WASHER HITCH RADIUS ROD WING NUT CLAMP ASSEMBLY 3 8 16 HEX NUT 3 8 16 X 3 1 2 ALL THREAD SCREW 1 4 20 HEX LOCK NUT 1 8 X 7 1 2 HEX HEAD CAP SCREW CLEVIS HITCH 3 4 16 HEX NU...

Страница 27: ...sides so that extend hoses can be located on one side and retract hoses can be located on the other side for reference IMPORTANT The leveler tower must be installed so that the narrow end of the tower is down and the reinforced holes are to the rear of the machine 7 Connect narrow end of the leveler tower to the bottom hole of the hitch weldment using 1 1 4 7 x 9 1 2 hex head cap screw slotted loc...

Страница 28: ...2211 09 11 MODELS OR REAR HOLE FOR 2211 13 15 MODELS FRAME ASSEMBLY DEPTH STOP TUBE ASSEMBLY 3 8 16 X 1 1 4 HEX HEAD CAP SCREW 3 8 16 HEX LOCK NUT VALVE MOUNT PLATE WELDED TO FRAME LIMIT VALVE 5 16 18 X 4 HEX HEAD CAP SCREW DEPTH STOP PLATE DEPTH STOP SPACER DEPTH STOP HANDLE STRAIGHT ADAPTER 2211 09 11 OR 90 ADAPTER 2211 13 15 90 ELBOW 5 16 18 HEX LOCK NUT 2211 depth stop tube assy op SHANK LIFT ...

Страница 29: ...t on this screw Insert the screw through the depth stop mounting plate on the center lift and secure with a 5 8 11 hex lock nut 3 Insert 90o elbow fitting in the back of the limit valve and straight adapter 2211 09 11 models or 90o adapter 2211 13 15 models in the side nearest the center of the machine 4 Using 5 16 18 x 4 hex head cap screws secure the front end of the depth stop tube assembly to ...

Страница 30: ... CAP 3 4 10 HEX LOCK NUT 1 8 X 5 1 2 HEX HEAD CAP SCREW 90 ELBOW W RESTRICTOR 4 X 8 HYDRAULIC CYLINDER AND PIN LEFT REAR RADIUS ROD REAR DISC GANG ASSEMBLIES 1 1 2 SPACER TUBE 2211 13 15 disc gang inst op LEFT FRONT RADIUS ROD BEARING CAP 3 4 10 HEX LOCK NUT 1 8 X 5 1 2 HEX HEAD CAP SCREW 4 X 8 HYDRAULIC CYLINDER AND PIN DOUBLER PLATE 1 3 4 SPACER TUBE REAR DISC GANG ASSEMBLIES 90 ELBOW W RESTRICT...

Страница 31: ...hine from tipping over backwards IMPORTANT For proper operation the 90o elbows w restrictors must be the same in each end of the 4 x 8 hydraulic cylinder Figure 3 10 Top View of Radius Rod Installation 2211 13 15 Disc blades are extremely sharp Exercise extreme care when working on or near disc blades Do not allow disc to roll over or fall onto any body part Do not allow wrenches to slip when work...

Страница 32: ... to secure the gang assembly IMPORTANT Make sure the hex lock nut is located on top of the gang assembly 7 Install roll pins into the pin disc angle The 4 roll pin will just go through the pin to act as a handle The 2 roll pin will be centered in the pin See Figure 3 12 Figure 3 11 Front Disc Gang Installation Figure 3 12 Roll Pin Installation 3 8 x 4 ROLL PIN 3 8 X 2 ROLL PIN 1 4 HAIR PIN BUSHING...

Страница 33: ...odels See Figure 3 8 2211 13 15 models use a 4 1 2 spacer tube a 1 3 4 spacer and a doubler plate See Figures 3 9 and 3 10 Figure 3 13 Rear Disc Gang Installation 2211 09 and 11 Figure 3 14 Rear Disc Gang Installation 2211 13 and 15 1 4 HAIR PIN 1 8 X 6 HEX HEAD CAP SCREW 1 DISC ANGLE PIN 1 8 HEX LOCK NUT BUSHING 3 8 X 2 1 2 ROLL PIN 1 7 16 X 6 3 8 PIN 2211 09 11 rear gang 3 8 x 4 ROLL PIN 3 8 X 2...

Страница 34: ...SPIKE 1 2 13 X 3 HEX HEAD CAP SCREW 1 1 4 X 2 1 2 X 32 50 SHANK 3 4 10 X 5 HEX HEAD CAP SCREW 1 2 HEAVY HEX NUT 3 4 10 X 4 HEX HEAD CAP SCREW o 2211 shank and shovel inst 2 X 1 X 18 SPIKE 2 STRAIGHT CHROME CAP SPIKE 1 1 4 SHANK V CAP POINT 1 1 4 SHANK DORSAL FIN POINT 1 2 HEAVY DUTY FLAT WASHER USED W RIPOLL SHANK ONLY USED W STANDARD SHANK ONLY ...

Страница 35: ...ead cap screw should be set to 16 from the bottom of the frame to top of disc blade for initial operation Auto Reset Shank and Shovel Installation 1 Attach each shank assembly to each clamp assembly using 3 4 10 x 5 hex head cap screw in the top hole 3 4 10 x 4 hex head cap screw in the bottom hole and hex lock nuts NOTE For shallower depths it may be necessary to move shank into upper mounting ho...

Страница 36: ...ly 2211 gang depth gauge assy op DEPTH GAUGE GUIDE DEPTH INDICATOR GAUGE DEPTH GAUGE DECAL DEPTH GAUGE BAR 1 2 13 FLANGE HEAD SERRATED NUT 5 8 11 HEX LOCK NUT 1 2 13 X 5 1 2 HEX HEAD CAP SCREW WING STABILIZER U BOLT 1 2 13 X 5 1 2 HEX HEAD CAP SCREW DEPTH GAUGE MOUNT 1 2 13 HEX LOCK NUT ...

Страница 37: ...sing 1 2 13 x 5 1 2 hex head cap screw and hex lock nut 3 Slide depth gauge indicator through slot in depth gauge guide 4 Connect depth gauge guide and depth gauge bar to the frame assembly using 1 2 13 x 5 1 2 hex head cap screws and flange head serrated nuts 5 Attach depth gauge decal to the top of the depth indicator gauge NOTE Slight adjustments may be needed in placement to ensure that indica...

Страница 38: ...DER 3 8 X 185 HOSE ASSEMBLY 90 ADAPTER 1 2 13 X 3 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT 8 PORT MANIFOLD 3 8 X 136 HOSE ASSEMBLY 3 8 X 168 HOSE ASSEMBLY 1 2 X 31 HOSE ASSEMBLY 3 8 X 116 HOSE ASSEMBLY LIMIT VALVE 90 ADAPTER 1 2 X 204 HOSE ASSEMBLY 3 4 16 MALE COUPLER 1 2 X 175 HOSE ASSEMBLY ADAPTER 1 1 2 X 16 LOCKOUT 1 8 HAIRPIN CYLINDER STOP L PIN disc gang lift hyd op 3 8 X 362 HOSE ASSEMBLY 4 X...

Страница 39: ...IC CYLINDER 3 8 X 222 HOSE ASSEMBLY 8 PORT MANIFOLD 3 8 X 165 HOSE ASSEMBLY 3 1 2 X 16 HYDRAULIC CYLINDER 1 2 13 X 3 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT ADAPTER 90 3 8 X 202 1 2 X 31 3 8 X 146 HOSE ASSEMBLY ADAPTER HOSE ASSEMBLY HOSE ASSEMBLY 90 ADAPTER LIMIT VALVE ADAPTER 90 1 2 X 204 HOSE ASSEMBLY 1 2 X 175 HOSE ASSEMBLY 3 4 16 MALE COUPLER FRONT OF MACHINE PLUG PORTS B F B A G H E F C D ...

Страница 40: ...LUG PORTS C D G H E F A B G H E F C D A B ADAPTER 90 8 PORT HYDRAULIC MANIFOLD 3 8 X 385 HOSE ASSEMBLY 3 8 16 MALE COUPLER 4 X 30 HYDRAULIC CYLINDER 90 ELBOW W 1 16 RESTRICTOR 3 8 X 60 HOSE ASSEMBLY 3 8 X 24 HOSE ASSEMBLY 4 X 30 HYDRAULIC CYLINDER 90 ELBOW W 1 16 RESTRICTOR ADAPTER 90 3 8 X 40 HOSE ASSEMBLY 3 8 X 31 HOSE ASSEMBLY ADAPTER 90 ...

Страница 41: ...wing fold system hoses 2211 13 and 15 models per Figure 3 21 5 Hold each system of hoses in place using 3 8 16 x 3 2211 09 and 11 models or 3 8 16 x 4 2211 13 and 15 models hex head cap screw hose clamps and hex lock nut See Figure 3 22 6 Install steel plugs in any remaining open manifold or valve ports 7 Install hose wraps around system hoses per hose identification decal near hose couplers putti...

Страница 42: ...LIGHT HARNESS REAR WARNING LIGHT HARNESS LIGHT BRACKET SMV EMBLEM 1 4 20 X 3 4 HEX HEAD CAP SCREW 1 2 13 X 5 1 2 HEX HEAD CAP SCREW 1 2 13 X 9 1 2 HEX HEAD CAP SCREW AMBER SINGLE LAMP 1 4 20 X 1 1 4 HEX HEAD CAP SCREW 1 2 13 X 8 1 2 HEX HEAD CAP SCREW 1 4 20 X 1 1 4 HEX HEAD CAP SCREW 1 4 20 HEX LOCK NUT LIGHT BRACKET YELLOW REFLECTOR SMV MOUNTING BRACKET WARNING LIGHT BAR 1 2 13 HEX LOCK NUT RED ...

Страница 43: ...mps to outer light brackets using 1 4 20 x 1 1 4 hex head cap screws and hex lock nuts 4 Mount enhanced lighting module on right hand tail light bracket using 8 32 x 1 2 pan head slotted screw and nuts Connect rear harness to module and connect the right left side lights accordingly Route main wire harness through hose holder on hitch down the right side of the center frame and across the back to ...

Страница 44: ...embly and verify that all bolts have been tightened cotter pins spread and that there are no leaking hydraulic connections CAUTION 7 Rotate each disc gang to verify that each gang rotates freely Adjust any scrapers that may have shifted during shipment or assembly 8 Lubricate the Disc Chisel at all locations See Lubrication Maintenance on page 4 17 9 Touch up with paint any areas that may have bee...

Страница 45: ...ear jack tube should be located to the rear of the Disc Chisel near the center of the frame 2 Slide rear jack square tube into rear jack mount from the bottom and hold in desired location with wing lock pin 1 4 x 3 slotted roll pin and 3 16 hair pin 3 Attach jack mount tube to rear jack square tube using 3 4 10 x 4 hex head cap screw and hex lock nut Figure 3 26 Rear Jack Installation 3 4 10 X 4 H...

Страница 46: ...and hex lock nuts 3 Attach reel gang bar assemblies to chopper reel arm assemblies using placement drawings See Figures 2 5 2 6 and 3 27 4 Bolt in place using gang bar mount plate 3 4 10 x 5 hex head cap screws and hex lock nuts REEL GANG BAR ASSEMBLY GANG BAR MOUNT PLATE 3 4 10 X 5 HEX HEAD CAP SCREW REAR BAR OF FRAME OR WING ASSEMBLY 3 4 10 HEX LOCK NUT LIGHT BRACKET ASSEMBLY U BOLT 3 4 10 X 2 1...

Страница 47: ...ASSEMBLY INSTRUCTIONS 3 31 Notes ...

Страница 48: ...3 32 F 571 0511 Edition ASSEMBLY INSTRUCTIONS ...

Страница 49: ... equipment is idle Failure to take preventive measures against accidental lowering can result in serious personal injury Always lock the tractor drawbar in the center position when transporting the unit Failure to do so can result in serious injury or death and cause damage to the equipment When transporting the unit place cylinder lockouts in the transport lock position after fully extending the ...

Страница 50: ...on Tighten any loose nuts or bolts Check the lift wheel lug bolts daily 4 Check the lift wheel tire inflation Inflate all tires equally to avoid side draft Follow the tire manufacturer s recommended pressures listed on the sidewall of the tires 5 Check disc scrapers for proper adjustment to the disc blade See Figure 4 1 6 Lubricate the machine as shown in Lubrication Maintenance on page 4 17 See F...

Страница 51: ...manufacturer s recommended oil Slowly raise the machine With all cylinders fully extended remove the 1 1 2 X 16 transport lockouts See Figure 4 3 Store transport lockouts as shown in Figure 4 4 Lower and raise the unit to verify that cylinders are working simultaneously throughout the stroke Do not loosen any hoses or fittings Recheck tractor reservoir to make sure it is within operating limits Fi...

Страница 52: ...tor hydraulic fluid level to make sure it is full of the manufacturer s recommended hydraulic fluid Connect the cylinder hoses to the tractor and fully extend and retract the cylinders several times The cylinder rod travel should be smooth and positive when all air has been purged from the system Due to large amounts of hydraulic oil required recheck the tractor fluid level to make sure it is with...

Страница 53: ...latches to fully engage creating a rigid wing for field operation 7 When the unit is fully folded rotate pins as shown and push forward to engage the wing lock pin and then rotate the opposite direction to lock the pins in place 8 Before unfolding the unit rotate pins and pull rearward to disengage the wing lock pin and then rotate the opposite direction to lock the pins in place for storage WARNI...

Страница 54: ... damage to seals General Operation 1 The horsepower requirements are typically 20 25 horsepower per shank This will vary widely due to speed depth moisture residue and types of soils Local dealers can help in making recommendations for your areas 2 Operating speed is typically 4 5 6 mph Excessive speed can cause the unit to bounce uneven depth and create undesirable ridges 3 Lift wheels must alway...

Страница 55: ...in the field 2 The unit should be level from front to rear This will reduce horsepower requirements allow a more uniform tillage operation and reduce unnecessary point wear 3 To adjust the leveling feature loosen jam nuts at each end of the radius rod using the adjustment wrenches provided on the hitch See Figure 4 8 To raise the front of the Disc Chisel lengthen the radius rod assembly To lower t...

Страница 56: ...hole in tongue this will lower the rear of the machine some and raise the front 1 To change the variable ratio adjustment lower the implement to the ground and relieve the load on the lift system 2 Extend or retract the radius rod until the load is removed from the leveler tower 3 Remove the 1 1 4 7 x 9 1 2 hex head cap screw slotted lock washer and hex nut through the leveler tower and hitch See ...

Страница 57: ...ten with mixed results and is not covered by warranty Disc blade manufacturers will not cover any alterations to blades other than the place of manufacture Results from roll sharpening damage may not be immediate and may take more than a season to be noticeable If you choose to sharpen disc blades check with local dealers for reputable experienced sharpeners that will stand behind their work DANGE...

Страница 58: ...4 10 F 571 0511 Edition OPERATION AND MAINTENANCE Figure 4 10 Disc Gang Angle Settings 2211 disc gang mounting hardware op 12 o 16 o 18 o 14 o REAR GANGS FRONT GANGS ...

Страница 59: ...o use different combinations of the gang angles 3 For most conditions the rear gang depth should be the same or shallower than the front gang To adjust rear gang depth extend radius rod to increase depth or retract radius rod to decrease depth IMPORTANT After adjustments are made to rear gangs check both sides to be sure they are the same depth This can be done by measuring from the frame down to ...

Страница 60: ...LE LIP GREASE SEAL INNER BEARING CONE INNER BEARING CUP 8 BOLT HUB OUTER BEARING CUP OUTER BEARING CONE SPINDLE WASHER 1 14 HEX SLOT NUT HUB CAP 3 16 X 1 1 2 COTTER PIN 3 SPINDLE 3 GREASE SEAL INNER BEARING CONE INNER BEARING CUP 8 BOLT HUB OUTER BEARING CUP OUTER BEARING CONE 1 SPINDLE WASHER 1 14 HEX SLOT NUT HUB CAP 3 16 X 1 1 2 COTTER PIN ...

Страница 61: ...to the spindle Do not install the seal into the hub The 2211 09 11 models use 1 triple lip seal The 2211 13 15 models use 2 single seals 7 Slide the inner bearing cone and hub onto the spindle 8 Install the outer bearing cone washer and slotted nut 9 Tighten the slotted nut while rotating the hub until there is a slight resistance to wheel rotation Then back the slotted nut off one notch until the...

Страница 62: ...n when driving on rough roads Reduce speed when turning or on curves and slopes to avoid tipping 3 A safety chain is provided with the implement to insure safe transport a The safety chain should have a tensile strength equal to or greater than the gross weight of the implement The chain is attached to the lower hitch clevis hole with two flat washers between the clamp plates to assure a tight con...

Страница 63: ... cylinders Do not depend solely on implement hydraulics for transport See Figure 4 14 WARNING 8 Transport during daylight hours whenever possible Always use flashing warning lights except where such use is prohibited by law Make sure lights reflectors and SMV emblem are clearly visible and operating Remove any obstructions such as dirt mud stalks or residue that restricts view before transporting ...

Страница 64: ...dule Table 4 1 Lubrication Table LUBRICATION TABLE ITEM DESCRIPTION NO OF LUBE POINTS INTERVAL Hours unless stated 1 Disc Gang Bearings 1 each 10 2 Radius Rod 2 50 3 Walking Tandem Hubs 1 each 10 4 Wheel Hubs 1 each 50 5 Gang Depth Adjustment Rods 6 50 2211 lube 3 4 1 2 2 1 4 5 5 ...

Страница 65: ...ire no lubrication Figure 4 16 Rear Jack Transport Position Storage 1 The service life of the Disc Chisel will be extended by proper off season storage practices Prior to storing the unit complete the following procedures a Completely clean the unit b Inspect the machine for worn or defective parts Replace as needed c Repaint all areas where the original paint is worn off d Grease all exposed meta...

Страница 66: ...4 18 F 571 0511 Edition OPERATION AND MAINTENANCE Notes ...

Страница 67: ...OPERATION AND MAINTENANCE 4 19 Page Intentionally Blank ...

Страница 68: ...4 20 F 571 0511 Edition OPERATION AND MAINTENANCE ...

Страница 69: ...it not level front to rear Adjust unit to be level UNIT SIDE DRAFTS OR MOVES SIDE TO SIDE Lift wheels not carrying enough weight Adjust depth stop and raise implement Unit not level front to rear Adjust unit to be level SHANKS PLUGGING WITH RESIDUE Unit not level Level machine See Leveling Front to Rear on page 4 7 Discs not cutting residue Adjust disc depth or raise shanks to allow more gang dept...

Страница 70: ...able Gang bearing failure Replace bearing DISC BLADES LOOSE AND OR SHEARING ROLL PIN Gang not tightened properly Retighten gang shafts to 1200 1500 ft lbs If gangs have ran loose gangs may require disassembly to remove soil to properly torque gang shafts Replace any worn components shafts spools etc WINGS FLOATING BOUNCING IN FIELD Wing latch not hooked Fully extended fold cylinder and be sure 3 4...

Страница 71: ...TROUBLESHOOTING GUIDE 5 3 Notes ...

Страница 72: ...5 4 F 571 0511 Edition TROUBLESHOOTING GUIDE ...

Страница 73: ......

Страница 74: ...ities Model 2211 Disc Chisel Disc Operator s Manual Re Order Part Number F 571 0511 LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM F 571 0511 05 2011 Copyright 2010 Landoll Corporation All rights reserved including the right to reproduce this material or portions thereof in any form ...

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