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ASSEMBLY INSTRUCTIONS

3-1 ASSEMBLY - SAFETY

It is very important that your new 1230 Series

Coulter Chisel be properly assembled, adjusted

and lubricated before use. Illustrations in this sec-

tion show proper assembly procedures. Remove

paint from grease fittings. Replace any grease fit-

tings that are damaged or missing. Be sure to re-

turn screws, clips, etc., to their original locations.

To insure alignment of assemblies,

leave the

nuts loose until completion

of final assembly.

Use lock washers or flat washers as specified.

Spread all cotter pins.

After completion

of final assembly,

tighten all

nuts evenly

to prevent misalignment, distortion or

binding. Tighten all screws and nuts to the recom-

mended torques shown in

Tables 2-1 and 2-2

CAUTION

1. THE PERSON OR PERSONS WHO

ASSEMBLE THIS MACHINE MUST

HAVE THE ABILITY TO READ, UNDER-

STAND AND FOLLOW THE STEP BY

STEP ASSEMBLY PROCEDURES AND

SAFETY INSTRUCTION OUTLINED

HEREIN.

2. ASSEMBLY AREA SHOULD BE

LEVEL, CLEAN AND FREE OF DEBRIS

TO PREVENT ASSEMBLY PERSON-

NEL FROM TRIPPING OR FALLING.

3. INSPECT ALL PARTS FOR SHARP

EDGES, GREASE, OIL OR DIRT WHICH

MIGHT CAUSE INJURY DURING AS-

SEMBLY.

3-1

Содержание 1230 Series

Страница 1: ...MODEL 1230 SERIES COULTER CHISEL OPERATOR S MANUAL 1900 NORTH STREET MARYSVILLE KANSAS 66508 785 562 5381 F 319 0501 05 01...

Страница 2: ...a defective part This warranty is void if any part not supplied by LANDOLL is used in assembly or repair or if the machine has been altered abused or neglected LANDOLL repair parts are warranted for n...

Страница 3: ...MODEL 1230 SERIES COULTER CHISEL OPERATOR S MANUAL PURCHASED FROM DATE ADDRESS PHONE NO SERIAL NO i...

Страница 4: ...DRAULIC SYSTEM ASSEMBLY 3 13 3 20 WARNING LIGHTS INSTALLATION 3 23 4 OPERATION AND MAINTENANCE 4 1 4 1 DECALS 4 5 4 2 ROCKSHAFT LOCKUP OPERATION 4 6 4 3 TRACTOR PREPARATION 4 7 4 4 CHISEL PLOW PREPARA...

Страница 5: ...22 COULTER CUTTERS 4 22 4 23 LEVELING BAR 4 22 4 24 DEEP TILL SHANKS 4 22 4 25 DEPTH CONTROL SYSTEM 4 23 4 26 POINTS FOR SHANKS 4 23 4 28 REAR BAR SHANK EXTENSIONS 4 24 5 TROUBLESHOOTING GUIDE 5 1 ii...

Страница 6: ...IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY WARNING WARNING INDICATES A POTENTIALLY HAZARDOUS SITUA TION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY CAUTION CAUTION INDICAT...

Страница 7: ...intenance of your Landoll equipment Drawings in this section locate adjustment points on the equipment NOTE IF THE EQUIPMENT IS IMPROPERLY ASSEMBLED OR MAINTAINED THE WARRANTY IS VOID IF YOU HAVE ANY...

Страница 8: ......

Страница 9: ...10 15 7 6 3 123113 Rigid 13 0 13 5 12 12 9 6 3 123213 Rigid 13 0 13 5 12 15 7 6 3 123313 Rigid 16 3 13 6 12 15 7 6 3 123215 Rigid 15 0 15 5 14 15 7 6 3 123315 Rigid 18 6 15 8 14 17 7 6 3 123217 Rigid...

Страница 10: ...65 81 90 112 9 16 12 55 62 80 100 110 137 9 16 18 60 75 90 112 130 162 5 8 11 75 94 110 137 170 212 5 8 18 85 106 130 162 180 225 3 4 10 130 162 200 250 280 350 3 4 16 150 188 220 275 320 400 7 8 9 12...

Страница 11: ...146 75 85 16 115 125 202 218 109 121 20 160 180 248 272 213 237 24 185 215 303 327 238 262 32 250 290 310 340 LANDOLL CORPORATION HYDRAULIC FITTING TORQUE SPECIFICATIONS 37o JIC ORS ORB REV 10 97 THIS...

Страница 12: ...NOTES 2 4...

Страница 13: ...embly Use lock washers or flat washers as specified Spread all cotter pins After completion of final assembly tighten all nuts evenly to prevent misalignment distortion or binding Tighten all screws a...

Страница 14: ...ATERIALS ARE IN THE AREA ALSO CLEAR BYSTANDERS FROM AREA WARNING 1 WEAR PERSONAL PROTECTIVE EQUIPMENT PPE SUCH AS BUT NOT LIMITED TO PROTECTION FOR EYES LUNGS EARS HEAD HANDS AND FEET WHEN OPERATING S...

Страница 15: ...AND SAFETY WITH THE CUSTOMER 3 3 ASSEMBLY INSTRUCTIONS 3 3 1 The terms right and left front and rear refer to the machine as viewed by fac ing in the direction of forward travel 3 3 2 Open all bundle...

Страница 16: ...ers and nuts 3 4 5 Attach jack to hitch and extend to floor See Figure 3 3 3 4 6 Install right and left diagonal hitch braces to frame with four 3 4 x 5 5 8 U bolts lock washers and nuts See Figure 3...

Страница 17: ...rings Two inner and two outer 9 6 frame only requires two inner bearings 3 5 3 Both Frames Install rockshaft bearings with a reinforcement bar under frame at each bearing location 10 10 Frame Also ins...

Страница 18: ...EAMS 3 7 1 Insert wheel spindles into walking beam Align holes and install 3 8 x 2 1 2 roll pin one in each wheel spindle See Figure 3 8 Note Use hole A for normal tire clearance or hole B for additio...

Страница 19: ...r rod until after hydraulic system is purged of air p 15 3 9 FRAME EXTENSIONS 3 9 1 Two types of frame extensions are used a Short stub extensions 8 19 1 2 See Figure 3 12 b Main frame extensions 24 S...

Страница 20: ...ote Install RH cutter supports on right and LH cutter support on left See next step 3 10 3 Install disc cutter supports See Figure 3 16 RH cutter supports hubs toward right side of implement on RH sid...

Страница 21: ...wheels Position those shovels to throw out ward See arrows indicating throwing di rection on assembly layout 3 12 3 To ensure the chisel plow pulls evenly in stall correct number of RH and LH twisted...

Страница 22: ...ain frame and wing frames using two U bolts for each hinge See Figure 3 20 3 13 5 Attach cylinder linkage to front hinges a Insert 3 4 diameter pin through hinge with spacers b Install 1 diameter pin...

Страница 23: ...ng stand on rear bar at frame gusset Insert U bolt inside gusset about 38 1 2 from ends of main frame rear bar See Figure 3 24 3 16 5 Wing Frame Extensions a Attach frame extensions as required Refer...

Страница 24: ...ng four 5 8 x 3 cap screws with four spac ers lock washers nuts 3 18 4 Insert wheel support between plates Use L pin and clip pin to hold in place 3 18 5 Install wheel on hub Tighten wheel bolts to 80...

Страница 25: ...d Models a Mount base end of 3 x 8 disc cutter frame cylinder to cylinder anchor on hitch See Fig ure 3 28 b Install 90 elbows in cutter frame cylinder c Connect 3 8 x 128 and 3 8 x 140 hoses to cutte...

Страница 26: ...ward valve See Figure 3 33 Note Fluid flow direction is shown on check valve body with an arrow See Figure 3 32 d Install all remaining hydraulic cylinders hoses and fittings shown on next page Notes...

Страница 27: ...c system 3 19 4 Purging Air From Hydraulic System Initial Assembly IMPORTANT CYLINDER OPERATION WILL BE VERY ER RATIC AND UNEVEN UNTIL ALL AIR IS PURGED FROM THE SYSTEM After hitching the tractor to t...

Страница 28: ...3 16 Figure 3 36 Main Frame Hydraulic Lift Circuit 21 23 Folding Models Figure 3 37 Wing and Cutter Frame Hydraulic Lift Circuits Folding Models...

Страница 29: ...3 17 Figure 3 38 9 6 Main Frame Assembly Layout Single Axle 12 Shank Spacing Figure 3 39 9 6 Main Frame Assembly Layout Walking Beam Axle 12 Shank Spacing...

Страница 30: ...3 18 Figure 3 40 9 6 Main Frame Assembly Layout Single Axle 15 Shank Spacing Figure 3 41 9 6 Main Frame Assembly Layout Walking Beam Axle 15 Shank Spacing...

Страница 31: ...3 19 Figure 3 42 10 10 Main Frame Assembly Layout Walking Beam Axle 12 Shank Spacing...

Страница 32: ...3 20 Figure 3 43 10 10 Main Frame Assembly Layout Walking Beam Axle 15 Shank Spacing...

Страница 33: ...3 21 Figure 3 44 10 10 Main Frame Assembly Layout 19 Folding Model...

Страница 34: ...3 22 Figure 3 45 10 10 Main Frame Assembly Layout 21 and 23 Folding Models...

Страница 35: ...ly to the angle bracket side with only two holes using 1 2 13 x 1 1 2 hex head cap screws and hex lock nuts 3 20 2 Install the assembled lights on the outside of the frame just forward of the rear hin...

Страница 36: ...NOTES 3 24...

Страница 37: ...ompany reserves the right to make changes at any time without notice CAUTION 1 AVOID INJURY OR FATAL ACCI DENTS READ THESE SAFETY PRE CAUTIONS COMPLETELY AND CARE FULLY UTILIZE THESE INSTRUC TIONS WHE...

Страница 38: ...EY SHOULD BE REPLACED CAUTION 1 WEAR PERSONAL PROTECTIVE EQUIPMENT PPE SUCH AS BUT NOT LIMITED TO PROTECTION FOR EYES LUNGS EARS HEAD HANDS AND FEET WHEN OPERATING SERVICING OR REPAIRING EQUIPMENT DO...

Страница 39: ...OWING VEHICLE SHOULD BE AT LEAST EQUAL IN WEIGHT OF THE TOWED IMPLEMENT CAUTION 1 UTILIZE TRANSPORT CHAINS THE TRANSPORT CHAIN SHOULD BE AD JUSTED SO THAT THE TONGUE OF THE TOWED MACHINE WILL NOT TOUC...

Страница 40: ...ING RAISED OR LOWERED 3 RAISED WINGS CAN CONTACT ELECTRIC UTILITY LINES AND OVER HEAD OBSTRUCTIONS SEVERE SHOCK INJURY OR DEATH CAN RE SULT DRIVE CAREFULLY MEASURE OVERALL TRANSPORT HEIGHT AND WIDTH T...

Страница 41: ...cific machine ar eas The decals are for personal safety READ AND UNDERSTAND THE DECALS a Keep decals clean by wiping off regularly Use a cleaning solution if necessary b Replace missing damaged or pai...

Страница 42: ...5 c Insert lockup pin and install clip pin d Attach lockup to rockshaft in storage posi tion when not in use See Figure 4 6 4 2 1 SMV Sign a The sign is mounted on the rear bar left of the machine ce...

Страница 43: ...top of drawbar 4 4 CHISEL PLOW PREPARATION 4 4 1 Before taking your implement to the field the following procedures should be done 4 4 2 Check all hardware for proper tightness When the machine is new...

Страница 44: ...E LEAVING TRACTOR Note Relieve internal hydraulic system pres sure before leaving tractor seat a Hitch tractor to implement with a 1 25 mm pin minimum diameter Secure pin in place with a clip pin b Re...

Страница 45: ...PLE MENT FAILURE TO DO SO COULD CAUSE SERIOUS PERSONAL INJURY AND MACHINE DAMAGE IF IMPLE MENT BECOMES UNHOOKED FROM TOWING VEHICLE 4 6 PURGING THE HYDRAULIC SYSTEM Purge the air from the hydraulic sy...

Страница 46: ...chisel plow to ground b Using tractor control lever relieve pressure in hydraulic system c Disconnect hydraulic hoses and install cou pler dust caps d Install jack Remove transport safety chain and hi...

Страница 47: ...est on wing frame stands when folded 4 9 DEPTH CONTROL ALL MODELS MAIN AND CUTTER FRAMES 4 9 1 When desired depth is attained add stop collars to the main frame lift cylinder rod so the implement will...

Страница 48: ...slopes start at the bottom of the slope and work upwards parallel to the bottom b Chisel the field at an angle to the rows to break up the ridges 4 11 3 Operating Speed a The chisel works best when o...

Страница 49: ...ger under each mark See Figures 4 17 and 4 19 b Do not count residue pieces smaller than 1 8 diameter or pieces not under marks See Figures 4 18 and 4 19 Note To effectively reduce erosion residue pie...

Страница 50: ...not level front to rear raise the implement out of the ground and raise or lower the hitch Lower the implement into the ground as before to ensure the frame is level 4 14 2 Wing Models a If the main f...

Страница 51: ...o raise wheels same distance above ground level as desired chisel working depth See Figure 3 27 Note Be sure main frame wing and cutter frames are level b Operate implement and watch gauge wheel actio...

Страница 52: ...d is not adjustable The set ting is for optimum shank and frame protec tion See Figure 4 26 Operating Note Maintain an operating depth so the spring retaining bolt does not continually protrude above...

Страница 53: ...c Tighten all loose bolts U bolts and L bolts d Check torque settings on spring cushion clamps and disc cutters 4 19 4 End of Season a Clean all dirt and residue from implement b Repair or replace an...

Страница 54: ...e gun b Replace broken or missing fittings 4 18 Fig Item Grease Fittings 8 Hours Daily 40 Hr Weekly 200 Hr Beginning of Season End of Season 4 28 Rockshaft Bearings 1 ea 4 30 Wheels 1 ea 4 29 Walking...

Страница 55: ...4 19 Figure 4 28 Rockshaft Figure 4 29 Walking Beams Figure 4 30 Wheels Figure 4 31 Disc Cutters...

Страница 56: ...hion Clamp DISC CUTTER TORQUE CHECK First 8 Hr First 40 Hr First 250 Hr Beginning of Season Periodically Pivot Bolt Bevel Nut X X X X U Bolts X X X X SPRING CUSHION TORQUE CHECK First 8 Hr First 40 Hr...

Страница 57: ...e type teeth can be added to the bar if desired 4 23 2 Four holes allow vertical adjustment See Figure 4 35 To change remove the clip pin and pivot pin and relocate as desired 4 23 3 To adjust down pr...

Страница 58: ...r minimum residue distur bance b Twisted points for incorporating some resi due Note Install an equal number of right and left twisted points See Basic Setup Assembly In structions 2PD654399 for point...

Страница 59: ...SHANK EXTENSIONS 4 27 1 Extensions move standard or deep till shanks on the rear bar 10 rearward for im proving material flow in high residue condi tions See Figure 4 40 4 23 Figure 4 40 Rear Bar Sha...

Страница 60: ...NOTES 4 24...

Страница 61: ...t pressure E MALFUNCTIONING DEPTH CONTROL CYLIN DER Repail cylinder or hydraulic system F WORN POINTS Replace points as necessary 2 TRACTOR WHEELS SLIPPING A INSUFFICIENT REAR WHEEL Add weight as re q...

Страница 62: ...NOTES 5 2...

Страница 63: ......

Страница 64: ...Model 1230 Series Coulter Chisel Operator s Manual Re Order Part Number F 319 0501 LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM F 319 0501 05...

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