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CA01A.C01

Service instructions, mixer type POP-I

Page 4/8

Landia Inc.

Issued on: 01 March 1997

Cary, NC 27513

Rev. date: 24. October 2018

Executed by: AJ/BNV

Accepted by: SL/KT

OPERATION

The mixers have thermal sensors as standard equipment.

Often the mixers are exposed to extremely difficult operation conditions. Therefore, it is important to connect
the thermal control. Burning of the motor due to overheating can thus be avoided. If the safety function has been
activated the mixer must not be re-started until the cause of the circuit disconnect has been determined.
Among other things the disconnection can be caused by low main voltage, a propeller blockage or an overheated
motor. The cooling period for overheated motors can be up to 1 hour.

THE UNIT MUST NOT OPERATE ABOVE LIQUID LEVEL.

CAPACITY

The capacity of the mixer will always depend on the consistency of the medium, but especially on the design of
the tank.

INSPECTION

With each inspection, service or oil exchange, lubricate the outer sealing system with grease according to
the instructions lateron in this paragraph.

Regular inspection will ensure the mixer a long life at low costs. The oil must be changed every 6 months/4,300
hours  of  operation,  however,  min.  once  a  year.  Under  difficult  operation  conditions  more  often  than  every  6
months.
At inspection the outer wear bushing must be checked for wear and be replaced if needed.

There  are  two  different  kinds  of  the  outer  wear  bushing:  a  wear  bushing  made  of  stainless  steel  and  a  type
designed  for  extremely  wearing  mediums.  This  is  a  stainless  steel  wear  bushing,  covered  with  a  ceramic
material. The ceramic coated type is characterized by its dark colour on the wearing surface

.

With stainless steel wear bushing:

If the wear bushing has deep wear traces, the propeller must be removed.
A spacer can be mounted between the interior wear bushing and the propeller in order to move the wear area for
the exterior wear bushing. If it is impossible to move the wear area, either because it has been moved previously,
or the wear area is too wide, a new wear bushing must be installed.

With ceramic coated wear bushing:

Dismount the propeller and control if the surface is mat/porous. If this is the case the wear bushing is worn and
must be changed. It is very important to control the oil sealing ring for wear with this system.

Having dismounted the propeller, control the interior wear bushing for wear traces.
This wear bushing can be turned once for a new wear area.
The oil sealing rings (incl. of springs) must be controlled for wear and changed if necessary.
Allow for new oil sealing rings to settle firmly in the seat of the sealing flange for at least 15 min. before adding
grease through the grease nipple.

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Содержание POP-I

Страница 1: ...rvice instructions and more Please click on the lings below table of contents to get the information needed Table of contents Elektric data 460V 60 Hz IE2 Elektric data 460V 60 Hz IE1 Elektric data Co...

Страница 2: ...and cannot be shown copied given to a third party or used in any other way without permission from Landia Scale Sign Date Dwg no HL KSK 02 08 2017 37A0541 POP I 360 rpm Concrete fixings Principal dra...

Страница 3: ...ia and cannot be shown copied given to a third party or used in any other way without permission from Landia Scale Sign Date Dwg no HL KSK 02 08 2017 37A0542 POP I 360 rpm Concrete fixings Principal d...

Страница 4: ...ty of Landia and cannot be shown copied given to a third party or used in any other way without permission from Landia Scale Sign Date Dwg no LBO KSK 09 08 2018 37A0531 POP I Concrete fixings 1 20 1 2...

Страница 5: ...ia and cannot be shown copied given to a third party or used in any other way without permission from Landia Scale Sign Date Dwg no HL KSK 01 08 2017 37A0540 POP I 180 rpm Concrete fixings Principal d...

Страница 6: ...of Landia and cannot be shown copied given to a third party or used in any other way without permission from Landia Scale Sign Date Dwg no HL KSK 03 08 2017 37A0565 POP I 360 rpm Crossbeam fixing Pri...

Страница 7: ...ia and cannot be shown copied given to a third party or used in any other way without permission from Landia Scale Sign Date Dwg no HL KSK 31 07 2017 37A0551 POP I 360 rpm Concrete fixings Principal d...

Страница 8: ...nd cannot be shown copied given to a third party or used in any other way without permission from Landia Scale Sign Date Dwg no HL KSK 02 12 2016 37A0635 POP I 360 rpm Fixing for below cover Principal...

Страница 9: ...7A0777 POP I 360 rpm ms160 with pontoon Principal drawing 1 25 COPYRIGHT This drawing is the property of Landia and cannot be shown copied given to a third party or used in any other way without permi...

Страница 10: ...Landia and cannot be shown copied given to a third party or used in any other way without permission from Landia Scale Sign Date Dwg no HL KSK 03 06 2008 37A0772 POP I with pontoon ms112 ms160 Princi...

Страница 11: ...5 91 14 60 10 39 M12 1128307 12 2 160 172 40 6 768 168 41 30 3 94 10 89 7 87 17 30 12 52 M12 1124398 1 8 80 378 13 2 782 182 24 60 1 99 6 54 3 54 10 40 6 81 M10 1124301 2 4 80 376 14 4 776 176 24 60 1...

Страница 12: ...h inch inch inch mm 1146301 1 8 1 2 100 195 22 6 757 157 29 10 2 95 8 01 4 72 12 00 8 39 M10 1146303 4 9 1 8 112 195 24 4 961 161 31 50 3 15 9 06 5 12 12 81 8 90 M10 28 7 758 158 32 30 33 3 767 167 33...

Страница 13: ...39 11 73 M12 1128205 9 0 132R 169 37 4 174 38 60 3 94 10 04 5 90 15 20 10 39 11 73 M12 1128207 12 2 160R 172 40 6 168 39 37 3 94 10 88 7 87 17 32 12 52 11 73 M12 1124203 4 9 100R 381 17 7 181 28 20 2...

Страница 14: ...L2 DC D1 D2 D3 G 460V HP ms rpm inch no inch inch inch inch inch inch inch mm 1146201 1 8 1 2 100R 195 22 6 157 29 10 2 95 8 01 4 72 12 00 8 39 9 61 M10 1146204 6 5 4 9 132R 163 36 6 180 37 60 3 94 10...

Страница 15: ......

Страница 16: ...513 Rev date Executed by BNV Accepted by KSK Article no Power Series Prop rpm H L B B1 460V HP ms rpm inch inch inch inch 1146303 4 9 1 8 112 195 79 0 127 3 92 6 79 6 1146304 6 5 4 9 132 165 80 9 127...

Страница 17: ...atment plants The Landia POP I 360 is a flexible and efficient mixer that is typically used for mixing liquids with a high dry matter content such as dewatered sludge or biomass The relatively low spe...

Страница 18: ...arbide Oil type Liquid temperature 32 86 F SP 100 Liquid temperature 86 140 F GS 220 GS 220 with moisture detection Grease type High temperature grease MATERIAL OF CONSTRUCTION POP I 360 RPM Motor hou...

Страница 19: ...ings Gear Periodic oil change Calculated service life 100 000 operating hours Propeller Periodic grease lubrication SURFACE TREATMENT Machinery enamel RAL 9005 Jet Black Jet Black 2 component coating...

Страница 20: ...ESIGN POP I 180 RPM All Landia POP I 180 mixers are delivered with a 1 200 rpm IE2 motor A planetary gearbox reduces the number of propeller revolutions to 180 which gives a high propeller efficiency...

Страница 21: ...GN POP I 360 RPM Page 5 7 All Landia POP I 360 mixers are delivered with a 1 800 rpm motor A planetary gear box reduces the number of propeller revolutions to 360 and ensures a high propeller efficien...

Страница 22: ...78 81 0 POP I 4 9 1 8 HP 180 rpm IE2 1146303 4 9 1165 6 8 460 47 0 79 84 0 POP I 6 5 4 9 HP 180 rpm IE2 1146304 6 5 1165 8 7 460 46 0 79 87 5 POP I 12 2 6 5 HP 180 rpm IE2 1146307 12 2 1170 15 5 460 8...

Страница 23: ...7 POP I 12 2 6 5 HP 180 rpm IE2 1146307 37 4 32 20 9 46 5 3 9x3 9 551 POP I 12 2 6 5 HP 180 rpm IE2 1146307 42 5 36 20 9 48 0 3 9x3 9 551 POP I 1 8 HP 360 rpm 1124398 13 2 11 13 0 30 1 3 1x3 1 152 POP...

Страница 24: ...with a propeller speed of 180 or 360 rpm with motor sizes ranging from 1 8 to 30 2 HP They are also available in Super Duplex SAF 2507 which is 100 resistant to sea water APPLICATION EXAMPLES Acidic l...

Страница 25: ...carbide Oil type Liquid temperature 32 86 F SP 100 Liquid temperature 86 140 F GS 220 GS 220 with moisture detection Grease type High temperature grease MATERIAL OF CONSTRUCTION POPR I 360 RPM Motor h...

Страница 26: ...erating hours minimum once a year Motor Lifetime lubricated bearings Gear Periodic oil change Calculated service life 100 000 operating hours Propeller Periodic grease lubrication ELECTRICAL CABLE Res...

Страница 27: ...POPR I 180 RPM Page 4 7 The Landia POPR I 180 is delivered with a 1 200 rpm IE2 motor A planetary gearbox reduces the number of propeller revolutions to 180 which gives a high propeller efficiency re...

Страница 28: ...ESIGN POPR I 360 RPM Page 5 7 The Landia POPR I 360 is delivered with a 1 800 rpm motor A planetary gear box reduces the number of propeller revolutions to 360 and ensures a high propeller efficiency...

Страница 29: ...onnection method Start current DOL cos phi Efficiency 100 HP rpm A V Y A POPR I 1 8 1 2 HP 180 rpm IE2 1146201 1 8 1165 2 6 460 Y 14 0 78 81 0 POPR I 6 5 1 8 HP 180 rpm IE2 1146204 6 5 1165 8 7 460 46...

Страница 30: ...5 0 3 9x3 9 414 POPR I 12 2 6 5 HP 180 rpm IE2 1146207 37 4 32 20 9 46 5 3 9x3 9 571 POPR I 12 2 6 5 HP 180 rpm IE2 1146207 42 5 36 20 9 48 0 3 9x3 9 571 POPR I 4 9 HP 360 rpm 1124203 17 7 14 15 4 34...

Страница 31: ...well as chemical liquids and manure The mixer can be placed in square and circular tanks and is to be applied only fully submerged below liquid level If the mixer is to be applied for other purposes...

Страница 32: ...ce Maintenance should be executed according to the intervals stated in the manual Always follow the instruction carefully and only apply the parts described by Landia in the spare parts list Landia ca...

Страница 33: ...or s electrical data as well as the year of manufacture and the serial no 3 Mot nr With regard to maintenance of a specific unit please state serial no when contacting Landia PLEASE NOTE It is importa...

Страница 34: ...n conditions more often than every 6 months At inspection the outer wear bushing must be checked for wear and be replaced if needed There are two different kinds of the outer wear bushing a wear bushi...

Страница 35: ...ms 100 180 on the oil chamber or pos G ms 80 90 on the gear The oil has to be clean and the level has to reach the plug hole Oil type see spare parts list If the oil is dirty it has to be exchanged T...

Страница 36: ...ENT The equipment should be inspected for wear and corrosion The winch is to be lubricated with grease Inspect brake and lock Retighten screws If the screws are loose dismount them and lubricate with...

Страница 37: ...s 80 0 028 0 002 inch ms 90 0 028 0 002 inch ms 100 0 035 0 002 inch ms 112 0 039 0 002 inch ms 132 0 039 0 002 inch ms 160 0 043 0 002 inch ms 180 0 059 0 002 inch When mounting the mechanical shaft...

Страница 38: ...e motor casing and the oil chamber under pressure The pressure is to be approx 1 bar or 15 PSI Leakage air bubbles must not appear Oil is filled into the gear casing During the filling the mixer must...

Страница 39: ...y HL Issued on 11 December 2002 Accepted by SL Rev date 22 November 2017 Contents Introduction 2 Application 2 Warning 2 Service repair 2 Rating plate 3 Power Connection 4 Operation 4 Capacity 4 Inspe...

Страница 40: ...ation and start up check that the equipment is installed correctly to the mixer as well as the equipment in the tank Prior to the first start of the mixer the propeller shaft must be rotated manually...

Страница 41: ...pe 3 mot no Serial no V Connection voltage star delta In Nominal power consumption at full load Ist Start current direct Hz Mains frequency HP Max shaft power IP Cage class Cos Power factor RPM Motor...

Страница 42: ...long life at low costs The oil must be changed every 6 months 4 300 hours of operation however min once a year Under difficult operation conditions it must be changed more often than every 6 months A...

Страница 43: ...Oil sealing ring M Mechanical shaft seal The oil level is to be checked by removing the upper oil plug pos A ms 100 180 on the oil chamber or pos G ms 80 90 on the gear The oil has to be clean and the...

Страница 44: ...Disassembling Assembling the Unit A major repair should take place at a workshop which is specialized in this type of repair We can refer to a service partner in your territory Below please find some...

Страница 45: ...ricants or oil as they will prevent the rubber bellows from sticking to the shaft Installation arbour should be used The propeller hub keeps the outer mechanical shaft seal in place This happens when...

Страница 46: ...CA02A C01 Service instruction POP I Side 8 8 Executed by HL Issued on 11 December 2002 Accepted by SL Rev date 22 November 2017 We reserve the right to technical alterations Translated from Danish...

Страница 47: ...s to be used for flow creation mixing and homogenization of liquids with a high or low dry matter content like e g wastewater sludge and paper pulp as well as chemical liquids The mixer can be placed...

Страница 48: ...nnecessary and expensive repair it is important from the beginning to execute regular and preventive service Maintenance should be executed according to the intervals stated in the manual Always follo...

Страница 49: ...otor s electrical data as well as the year of manufacture and the serial no 3 Mot nr With regard to maintenance of a specific unit please state serial no when contacting Landia PLEASE NOTE It is impor...

Страница 50: ...ion conditions more often than every 6 months At inspection the outer wear bushing must be checked for wear and replaced if needed There are two different kinds of the outer wear bushing a wear bushin...

Страница 51: ...to be clean and the level has to reach the plug hole Oil type see spare parts list If the oil is dirty it has to be exchanged The oil is drained off by dismounting the plug pos B If the oil is dirty...

Страница 52: ...rding mounting dismounting of Landia mixer type POPR I The drawing attached to the spare parts list shows the construction of the unit Not all parts can should be dismantled e g do not press the rotor...

Страница 53: ...r on the interior side of the rubber bellows as well as on the shaft Do not apply silicone PTFE lubricants or oil as they will prevent the rubber bellows from sticking to the shaft Mounting arbor shou...

Страница 54: ...xers type POPR I Application This mixer is to be used for flow creation mixing and homogenization of liquids with a high or low dry matter content like e g wastewater sludge and paper pulp as well as...

Страница 55: ...fety and a long service life without unnecessary and expensive repair it is important from the beginning to execute regular and preventive service Maintenance should be executed according to the inter...

Страница 56: ...tor s electrical data as well as the year of manufacture and the serial no 3 Mot nr With regard to maintenance of a specific unit please state serial no when contacting Landia PLEASE NOTE It is import...

Страница 57: ...han every 6 months At inspection the outer wear bushing must be checked for wear and replaced if needed There are two different kinds of the outer wear bushing a wear bushing made of stainless steel a...

Страница 58: ...s A The oil has to be clean and the level has to reach the plug hole Oil type see spare parts list If the oil is dirty it has to be exchanged The oil is drained off by dismounting the plug pos B If th...

Страница 59: ...If the screws are loose dismount them and lubricate with Loctite 243 prior to re mounting MOUNTING DISMOUNTING OF UNIT NOTE a major repair should take place at a workshop which is specialized in this...

Страница 60: ...2 inch ms 160 0 043 0 002 inch When mounting the mechanical shaft seals please be aware that these are precision products and that they should be handled as such The slide faces must be protected duri...

Страница 61: ...mixer for leakage by submerging it and by putting the motor casing and the oil chamber under pressure The pressure is to be approx 1 bar Leakage air bubbles must not appear Oil is filled into the oil...

Страница 62: ...Landia and cannot be shown copied given to a third party or used in any other way without permission from Landia Scale Sign Date Dwg no HL KSK 28 11 2016 37A0553 POPL I Fixing concrete gangway Princi...

Страница 63: ...Landia and cannot be shown copied given to a third party or used in any other way without permission from Landia Scale Sign Date Dwg no HL KSK 28 11 2016 37A0563 POPL I Fixing concrete gangway Princi...

Страница 64: ...of Landia and cannot be shown copied given to a third party or used in any other way without permission from Landia Scale Sign Date Dwg no HL KSK 28 11 2016 37A0564 POPL I Crossbeam fixing Principal...

Страница 65: ...with free passage Principal drawing 1 20 COPYRIGHT This drawing is the property of Landia and cannot be shown copied given to a third party or used in any other way without permission from Landia The...

Страница 66: ...112 845 19 91 981 980 23 4 71 43 1 25 0 91 51 1528503 603 4 9 112 830 26 91 981 980 23 4 71 43 1 25 0 91 51 1526504 604 6 5 112 1140 32 91 981 980 23 2 71 41 9 25 0 91 51 1524505 605 9 0 112 1720 38...

Страница 67: ...h inch inch X Y inch 1546502 3 6 2 4 112 1165 23 91 981 25 0 71 43 1 25 0 91 51 1546503 4 9 3 6 1165 27 91 51 1546504 6 5 4 9 132 1165 33 27 4 45 3 91 51 1544507 12 2 6 5 1770 41 45 9 91 51 1646601 1...

Страница 68: ...s PROPELLER RPM Propeller speed can vary between 19 49 rpm Specific propeller rpm is listed under Overall Dimensions MATERIAL OF CONSTRUCTION Motor housing Cast iron AISI A48 40B Propeller hub Cast ir...

Страница 69: ...ated bearings no maintenance required Gear Periodic oil change Calculated service life 100 000 operating hours Propeller Periodic lubrication with grease SURFACE TREATMENT Standard Finish For Corrosiv...

Страница 70: ...ergy consumption The Landia POPL I is one of a kind because of its adjustable propeller blades This enables fine adjustments in the energy consumption simply by changing the angle of the propeller bla...

Страница 71: ...66 0 78 85 0 POPL I 9 0 6 5 HP 48 rpm 67 1624505 9 0 1745 11 0 460 72 0 88 86 0 POPL I 2 4 1 6 HP 19 rpm 91 1528301 2 4 850 4 3 460 Y 20 0 67 78 0 POPL I 3 6 2 4 HP 19 rpm 91 1528302 3 6 865 6 0 460...

Страница 72: ...1 71 25 0 43 1 3 9x3 9 511 POPL I 4 9 3 6 HP 26 rpm 1528503 91 71 25 0 43 1 3 9x3 9 527 POPL I 6 5 4 9 HP 32 rpm 1526504 91 71 25 0 41 9 3 9x3 9 500 POPL I 9 0 6 5 HP 38 rpm 1524505 91 71 25 6 43 7 3...

Страница 73: ...e filled chambers between these The following pages describe the connection and the maintenance of flowmakers type POPL I Application This flowmaker is to be used for flow creation mixing and homogeni...

Страница 74: ...a high operating safety and a long service life without unnecessary and expensive repair it is important from the beginning to execute regular and preventive service Maintenance should be executed acc...

Страница 75: ...rating plate states the motor s electrical data as well as the year of manufacture and the serial no 3 Mot nr With regard to maintenance of a specific unit please state serial no when contacting Land...

Страница 76: ...is paragraph Regular inspection will ensure the flowmaker a long life at low costs The oil must be changed every 6 months 4 300 hours of operation however min once a year Under difficult operation con...

Страница 77: ...g the upper oil plug pos A ms 100 112 on the oil chamber or pos G ms 90 on the gear The oil has to be clean and the level has to reach the plug hole Oil type see spare parts list If the oil is dirty i...

Страница 78: ...OPELLER ADJUSTMENT If it is required to change the liquid velocity in the tank the propellers can be adjusted Remove the cover of the propeller hub Loosen the propeller blades with a wrench 46 mm Remo...

Страница 79: ...substance Loctite 243 must be applied on all bolt joints All bolts must be tightened with a torque wrench as specified in the table below 10 9 12 9 A4 cl 80 6 mm 10 ft lbf 7 ft lbf 8 mm 25 ft lbf 18 f...

Страница 80: ...FE lubricants or oil as they will prevent the rubber bellows from sticking to the shaft Mounting arbor should be used Put the locking ring on the shaft and press together the seal until the locking ri...

Страница 81: ...tructions flowmaker type POPL I Page 9 8 Landia Inc Issued on 01 March 1997 Cary NC 27513 Rev date 24 October 2018 Executed by AJ CML Accepted by SL KT We reserve the right to technical alterations Tr...

Страница 82: ...ndia and cannot be shown copied given to a third party or used in any other way without permission from Landia Scale Sign Date Dwg no AAT KSK 09 08 2018 37A0557 POD I PODB I ms 80 132 Concrete fixings...

Страница 83: ...roperty of Landia and cannot be shown copied given to a third party or used in any other way without permission from Landia Scale Sign Date Dwg no LBO KSK 09 08 2018 37A0554 POD I PODR I ms 160 Concre...

Страница 84: ......

Страница 85: ...37A0947 POD I PODR I ms 112 132 Concrete fixings Principal drawing 1 20 COPYRIGHT This drawing is the property of Landia and cannot be shown copied given to a third party or used in any other way wit...

Страница 86: ...y of Landia and cannot be shown copied given to a third party or used in any other way without permission from Landia Scale Sign Date Dwg no LBO KSK 11 27 2017 37A0949 POD I PODR I ms 160 Concrete fix...

Страница 87: ...303 4 9 112 900 12 99 13 3 8 9 28 5 10 0 16 40 1228304 6 5 132 900 13 98 21 9 10 4 32 7 16 43 1228305 9 0 132 900 14 76 21 9 10 4 32 7 16 43 1228307 12 2 160 900 15 16 23 7 12 5 35 8 12 4 18 47 122439...

Страница 88: ...I IE2 Article no Power Series Propeller H B L F Recommended man hole 460 V HP ms rpm dia inch inch inch inch inch X Y inch 1246303 4 9 2 4 112 1200 11 02 15 0 8 4 27 2 16 40 1246304 6 5 132 1200 11 42...

Страница 89: ...27 2 14 37 1228204 6 5 132R 900 13 98 21 9 10 4 32 7 11 4 16 43 1228205 9 0 132R 900 14 76 21 9 10 4 32 7 11 4 16 43 1228207 12 2 160R 900 15 16 23 7 12 5 35 8 18 47 1224203 4 9 100R 1800 8 66 15 0 8...

Страница 90: ...ev date 25 Nov 2015 PODR I IE2 Article no Power Series Propeller H B L F Recommended man hole 460 V HP ms rpm dia inch inch inch inch inch X Y inch 1246204 6 5 132R 1200 11 42 21 9 10 4 32 7 16 43 124...

Страница 91: ...APPLICATION EXAMPLES Selector tanks Anoxic and anaerobic tanks SBR reactors Pump wells Equalisation tanks PROPELLER RPM 1 200 rpm MATERIAL OF CONSTRUCTION Motor housing and oil chamber Cast iron AISI...

Страница 92: ...nce a year Motor Lifetime lubricated bearings Oil chamber Periodic oil change SURFACE TREATMENT Machinery enamel RAL 9005 Jet Black Jet Black 2 component coating RAL 7005 Mouse Grey optional Mouse Gre...

Страница 93: ...18 Rev date 15 September 2020 DESIGN Page 3 5 The Landia POD I is a compact direct drive mixer The propeller speed is the same as the motor speed It has a self cleaning propeller and a sealing system...

Страница 94: ...Cage class IP 68 Insulation class F ATEX classification Class I Groups C D option for selected models Variable speed drives Inverter Duty Rated Model Item number Nominal power Motor Full load current...

Страница 95: ...ght lb POD I 4 9 2 4 HP 1200 rpm IE2 1246303 9 6 8 4 27 2 3 1x3 1 165 POD I 4 9 2 4 HP 1200 rpm IE2 1246303 10 4 8 4 27 2 3 1x3 1 165 POD I 4 9 2 4 HP 1200 rpm IE2 1246303 11 0 8 4 27 2 3 1x3 1 165 PO...

Страница 96: ...pically 1 4 APPLICATION EXAMPLES Selector tanks Anoxic and anaerobic tanks SBR reactors Pump wells Equalisation tanks PROPELLER RPM 1 200 rpm MATERIAL OF CONSTRUCTION Motor housing and oil chamber Ste...

Страница 97: ...ce interval oil change Maximum 2 500 operating hours minimum once a year Motor Lifetime lubricated bearings Oil chamber Periodic oil change ELECTRICAL CABLE Resistant to abrasion oil and UV radiation...

Страница 98: ...date 15 September 2020 DESIGN Page 3 5 The Landia PODR I is a compact direct drive mixer The propeller speed is the same as the motor speed It has a self cleaning stainless propeller and a sealing sy...

Страница 99: ...l frequency 60 Hz Suitable for VFD operation Yes Cage class IP 68 Insulation class F ATEX classification Not possible Variable speed drives Inverter Duty Rated Model Item number Nominal power Motor Fu...

Страница 100: ...5 Model Item number Standard propeller diameter inch B inch F inch L inch Guide pipe inch Weight lb PODR I 6 5 HP 1200 rpm IE2 1246204 11 4 10 4 32 7 3 1x3 1 243 PODR I 12 2 9 0 HP 1200 rpm IE2 12462...

Страница 101: ...APPLICATION EXAMPLES Selector tanks Anoxic and anaerobic tanks SBR reactors Pump wells Equalisation tanks PROPELLER RPM 1 800 rpm MATERIAL OF CONSTRUCTION Motor housing and oil chamber Cast iron AISI...

Страница 102: ...nce a year Motor Lifetime lubricated bearings Oil chamber Periodic oil change SURFACE TREATMENT Machinery enamel RAL 9005 Jet Black Jet Black 2 component coating RAL 7005 Mouse Grey optional Mouse Gre...

Страница 103: ...v date 15 September 2020 DESIGN Page 3 5 The Landia POD I is a compact direct drive mixer The propeller speed is the same as the motor speed It has self cleaning stainless propellers and a sealing sys...

Страница 104: ...or Full load current 460 V Connection method Start current DOL cos phi Efficiency 100 HP rpm A V Y A POD I 1 8 HP 1800 rpm 1224398 1 8 1720 2 8 460 Y 15 0 77 77 0 POD I 3 6 HP 1800 rpm 1224302 3 6 172...

Страница 105: ...800 rpm 1224302 7 5 7 4 7 5 21 9 2 4x2 4 84 POD I 4 9 HP 1800 rpm 1224303 8 7 8 4 27 2 3 1x3 1 128 POD I 6 5 HP 1800 rpm 1224304 9 1 8 4 9 5 27 2 3 1x3 1 137 POD I 9 0 HP 1800 rpm 1224305 10 2 8 9 28...

Страница 106: ...nt is typically 1 4 APPLICATION EXAMPLES Selector tanks Anoxic and anaerobic tanks SBR reactors Pump wells Equalisation tanks PROPELLER RPM 1 800 rpm MATERIAL OF CONSTRUCTION Motor housing and oil cha...

Страница 107: ...ce interval oil change Maximum 2 500 operating hours minimum once a year Motor Lifetime lubricated bearings Oil chamber Periodic oil change ELECTRICAL CABLE Resistant to abrasion oil and UV radiation...

Страница 108: ...v date 15 September 2020 DESIGN Page 3 5 The Landia PODR I is a compact direct drive mixer The propeller speed is the same as the motor speed It has self cleaning stainless propellers and a sealing sy...

Страница 109: ...able speed drives Inverter Duty Rated Model Item number Nominal power Motor Full load current 460 V Connection method Start current DOL cos phi Efficiency 100 HP rpm A V Y A PODR I 4 9 HP 1800 rpm 122...

Страница 110: ...Weight lb PODR I 4 9 HP 1800 rpm 1224203 8 7 8 4 9 5 27 2 3 1x3 1 128 PODR I 6 5 HP 1800 rpm 1224204 9 1 8 4 9 5 27 2 3 1x3 1 137 PODR I 12 2 HP 1800 rpm 1224207 9 8 10 4 10 8 32 7 3 1x3 1 254 PODR I...

Страница 111: ...ater sludge and paper pulp as well as chemical liquids and manure The mixer can be placed in square and circular tanks and is to be applied only fully submerged below liquid level If the mixer is to b...

Страница 112: ...mportant from the beginning to execute regular and preventive service Maintenance should be executed according to the intervals stated in the manual Always follow the instruction carefully and only ap...

Страница 113: ...or s electrical data as well as the year of manufacture and the serial no 3 Mot nr With regard to maintenance of a specific unit please state serial no when contacting Landia PLEASE NOTE It is importa...

Страница 114: ...epend on the consistency of the medium but especially on the design of the tank INSPECTION Regular inspection will ensure the mixer a long life at low costs The oil must be changed every 4 months 2 50...

Страница 115: ...ows the construction of the unit Not all parts can should be dismantled e g do not press the rotor off the shaft When dismounting the unit handle the mechanical seals with care as they are not shock r...

Страница 116: ...apply silicone PTFE lubricants or oil as they will prevent the rubber bellows from sticking to the shaft Mounting arbor should be used Put the locking ring on the shaft and press together the seal un...

Страница 117: ...o be used for flow creation mixing and homogenization of liquids with a high or low dry matter content like e g wastewater sludge and paper pulp as well as chemical liquids and manure The mixer can be...

Страница 118: ...fety and a long service life without unnecessary and expensive repair it is important from the beginning to execute regular and preventive service Maintenance should be executed according to the inter...

Страница 119: ...e motor s electrical data as well as the year of manufacture and the serial no With regard to maintenance of a specific unit please state serial no when contacting Landia PLEASE NOTE It is important t...

Страница 120: ...depend on the consistency of the medium but especially on the design of the tank INSPECTION Regular inspection will ensure the mixer a long life at low costs The oil must be changed every 4 months 2 5...

Страница 121: ...ttached to the spare parts list shows the construction of the unit Not all parts can should be dismantled e g do not press the rotor off the shaft When dismounting the unit handle the mechanical seals...

Страница 122: ...terior side of the rubber bellows as well as on the shaft Do not apply silicone PTFE lubricants or oil as they will prevent the rubber bellows from sticking to the shaft Mounting arbor should be used...

Страница 123: ...s 1 8 l 1 9 quarts 132 160 EM 1020 3 0 l 3 2 quarts 1 0 kg 2 2 lb 3 0 l 3 2 quarts 1 0 kg 2 2 lb 180 EM 1045 4 0 l 4 2 quarts 4 0 l 4 2 quarts POPR I 100 EM 1010 2 8 l 3 0 quarts 0 5 kg 1 1 lb 2 8 l 3...

Страница 124: ...PODB I 80 90 3000 0 5 l 0 5 quarts 100 112 0 9 l 1 0 quarts 132 160 1 6 l 1 7 quarts PODBR I 100 0 5 l 0 5 quarts 132 160 1 2 l 1 3 quarts PODTR I 750 3 5 l 3 9 quarts 3 5 l 3 9 quarts AXD I AXP I Fr...

Страница 125: ...ydraWay HM 15 TEXACO Meropa 100 Meropa 220 White Oil Pharmaceuticals 190 Ursa Super LA 15W 40 Rando HDZ 15 TOTAL Total Carter 100 Total Carter 220 Total Finavestan A360B Fina Kappa Turbo DI 15W 40 Equ...

Страница 126: ...3 7 21 0 77 80 3 6 2 6 90 4 1720 265 460 5 3 34 0 75 81 4 9 3 6 100 4 1730 460 7 48 0 77 84 6 5 4 8 100 4 1735 460 9 66 0 78 85 9 6 6 112 4 1745 460 11 72 0 88 86 12 2 9 132 4 1750 460 15 5 93 0 84 87...

Страница 127: ...100 4 1735 265 460 3 4 38 0 79 84 3 6 2 6 100 4 1755 265 460 4 9 38 0 76 87 5 4 9 3 6 112 4 1750 460 6 5 60 0 79 87 5 6 5 4 8 112 4 1760 460 7 7 60 0 87 89 5 9 6 6 132 4 1745 460 10 5 121 0 88 89 5 12...

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