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Section 6: Maintenance

4400EX Heavy Duty Off Road Utility Vehicle  720-051M

7/14/08

22

Table of Contents

General Maintenance

!

WARNING

Read and observe all safety warnings in this manual and in the
engine service manual.

!

WARNING

Except when checking or changing components, always keep
protective shields on for safety as well as for cleanliness.

!

WARNING

Keep engine clean of oil, grease, trash and debris which can
cause engine overheating, fires and belt wear. Clean only after
the engine has completely cooled. Wear gloves to protect hands
from cuts, puncture wounds and burns.

!

WARNING

DO NOT have engine running when servicing or making
adjustments to the vehicle. Shut engine off, place transmission
in gear, set park brake and remove ignition switch key for
maximum safety.

!

DANGER

Repairs or maintenance specifically requiring engine power
should be performed by trained personnel only. Transmission
gear should be set in neutral with tires properly chocked or with
drive tires properly supported off the floor. Enclosed areas
should be properly ventilated to prevent carbon monoxide
poisoning.

!

DANGER

Exercise extreme caution when working with and around the
driveshaft and power steering belt. Make certain the engine
cannot be accidentally started. Shut engine off and remove
ignition switch key for maximum safety. Repairs or maintenance
requiring engine power should be performed by trained
personnel only.

Regular maintenance is the best prevention for costly
downtime or expensive, premature repair. The following
pages contain suggested maintenance information and
schedules which the operator should follow on a routine
basis.

Remain alert for unusual noises, they could be signaling a
problem. Visually inspect the vehicle for any abnormal
wear or damage. A good time to detect potential problems
is while performing scheduled maintenance service.
Correcting the problem as quickly as possible is the best
insurance.

Some repairs require the assistance of a trained service
mechanic and should not be attempted by unskilled
personnel. Consult your Land Pride dealer when
assistance is needed.

Prepare Vehicle for Maintenance

Before servicing the vehicle the following procedure must
be followed to secure the vehicle:

1.

Park vehicle on a level surface. Don’t work under or
around a vehicle parked on a steep incline.

2.

Place gear selector in 1st or reverse.

3.

Set park brake.

4.

Turn ignition switch off and remove switch key.

5.

Block pinch point area at the center swivel yoke to
prevent movement. (See DANGER below.)

6.

Chock front and back side of the wheels not being
raised off the ground whenever jacking a vehicle or
when ground surface slopes.

7.

Always use jack stands to support the vehicle when
working under the vehicle.

!

DANGER

Pivoting about the center swivel yoke must be blocked to
prevent movement before working on or around the vehicle.
This articulation area is an extremely dangerous pinch point
area caused by just a slight turning of the steering wheel even
when the vehicle is not running.

Torque Values

Wheel Lug Nuts

!

WARNING

Particular attention must be given to tightening the wheel lug
nuts. Failure to correctly torque these items may result in the
loss of a wheel, which can cause personal injury and damage to
the vehicle.

Always check wheel lug nut torque values two hours after
initial operation

and two hours after each tire repair and/or

replacement

. Routinely check lug nut torque valves every

100 hours of operation. See "Maintenance Schedule" on
page 30.

Torque Values

FT -lbs.

Nm

Wheel lug

nuts

65 - 75

88.14 - 101.7

Section 6: Maintenance

Содержание Gondo 4400EX Heavy Duty Off Road Utility Vehicle...

Страница 1: ...n you see this symbol the subsequent instructions and warnings are serious follow without exception Your life and the lives of others depend on it Table of Contents 720 051M 7 14 08 4400EX Heavy Duty...

Страница 2: ...ation 14 Starting the Engine 14 Dashboard Switches and Instruments 14 Foot Operated Controls 15 Hand Operated Controls 16 Fuel Indicator 16 Steering 17 Driving Conditions 17 Towing the Gondo 18 Travel...

Страница 3: ...nloaded free of charge from our website at www landpride com or printed from the Land Pride Service Support Center by your dealer Terminology Right hand and left hand as used in this manual are determ...

Страница 4: ...and in all kinds of weather Owner Assistance The safety video should be viewed by the owner and the Warranty Registration card should be filled out by the dealer at the time of purchase The owner shou...

Страница 5: ...ardous situation which if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices CAUTIO...

Страница 6: ...rts Make sure parts are in good condition and installed properly Remove build up of grease oil or debris Remove all tools and unused parts from the Gondo before operation Wear Protective Equipment Wea...

Страница 7: ...oosely Hanging clothing long hair jewelry etc can catch in the tires and other rotating objects Keep hands feet long hair clothing and jewelry away from moving parts and obvious pinch points to avoid...

Страница 8: ...oading Always park on level ground stop engine set park brake and remove ignition key before leaving the vehicle Chock tires if condition warrants Use extreme caution when cresting hills or when visib...

Страница 9: ...or replace hydraulic leaks and damaged hoses immediately 21435 Safety Decals 1 Your Gondo Heavy Duty Utility Vehicle comes equipped with all safety decals in place They were designed to help you safel...

Страница 10: ...fety Information 4400EX Heavy Duty Off Road Utility Vehicle 720 051M 7 14 08 8 Table of Contents 838 629C Warning Pinch Point or Crushing Hazard 838 492C Caution Maximum Power Source 21440 21443a 2144...

Страница 11: ...Important Safety Information 4400EX Heavy Duty Off Road Utility Vehicle 720 051M Table of Contents 838 489C Warning Rollover Hazard 838 491C Warning Improper Use 21439 21439 838 486C Warning General U...

Страница 12: ...4400EX Heavy Duty Off Road Utility Vehicle 720 051M 7 14 08 10 Table of Contents 838 628C Warning Load Rating and Trailer Towing Information 21442 838 490C Caution Stop Engine 21438 21441 838 508C War...

Страница 13: ...ction 2 Important Safety Information 4400EX Heavy Duty Off Road Utility Vehicle 720 051M Table of Contents Warning Label Included with Seat Warning Check Seat mounting 21345 20971 838 444C Danger Muff...

Страница 14: ...place ___Check headlights to make sure they are working and are properly mounted Each vehicle must undergo a Pre Delivery Inspection by the Dealer Listed below is an example of the checklist that is i...

Страница 15: ...cle controls have been explained ___Fuel transportation and storage procedures have been explained ___Fluid fill and lubrication points have been located and explained to the customer ___Customer has...

Страница 16: ...safety violation and could result in voiding the warranty General Operation Starting the Engine Follow starting procedures displayed at the gearshift lever and as noted below Section 4 Operating Inst...

Страница 17: ...el and add if low See your authorized Land Pride dealer if oil level shows full on 1 2 3 4 21438 5 8 21342 6 7 the dipstick and oil light stays on after the engine is running 8 Power Plug Outlet 12 vo...

Страница 18: ...r The park brake lever is located on the floor board right of the operator and should be set at all times the vehicle is not in operation Push the lever forward to the horizontal position to set the b...

Страница 19: ...Do not drive through water that is higher than the bottom of the floor board Always enter the water slowly and continue traveling slowly through the water to minimize splashing The vehicle could stall...

Страница 20: ...times more than its own weight Because of this it is important that you know the vehicle s capability and how to operate it in a way that will not damage the vehicle or injure yourself or others Alwa...

Страница 21: ...inflate a tire Consider adding a puncture sealant to your tires as a preventative measure 3 Check for any loose or missing parts and definitely make those needed repairs before going anywhere It is es...

Страница 22: ...airly clean and free of obstacles Maintain a slow steady speed disturbing the stream bed as little as possible If you submerge the engine you will lose forward momentum and power If you submerge the e...

Страница 23: ...ing over rough terrain The Turf Tire is a good selection when one wants to preserve the terrain being traveled over Golf courses parks and other maintained areas make the Turf Tire an excellent choice...

Страница 24: ...naling a problem Visually inspect the vehicle for any abnormal wear or damage A good time to detect potential problems is while performing scheduled maintenance service Correcting the problem as quick...

Страница 25: ...the axle b Rear tires Refer to Figure 6 2 Place jack under the main frame just in front of the axle 4 Jack vehicle only high enough to do the work intended 5 Support vehicle securely with jack stands...

Страница 26: ...ing negative black cable to the negative post WARNING Sparks can cause a battery gas explosion which will result in personal injury Keep battery terminals from touching any metal parts when removing o...

Страница 27: ...its wheels on the ground If this is not possible then refuel the equipment on the truck or trailer using a portable container and not a gasoline dispenser nozzle If a gasoline dispenser nozzle must be...

Страница 28: ...as Do not dump fuel on the ground IMPORTANT Never use methanol gasoline containing methanol and or gasohol containing more than 10 ethanol These fuels can damage the vehicle s fuel system Do not mix o...

Страница 29: ...lt dressings Any of these will destroy the belt composition in a very short time CAUTION Make certain to keep fingers from getting caught between belt and pulley when rotating belt over pulley Replace...

Страница 30: ...aner Squeeze excess water out and allow time to air dry 6 Saturate precleaner with new engine oil and gently squeeze all excess oil out 7 Inspect precleaner element for holes and tears before reinstal...

Страница 31: ...sparks from escaping the muffler Use extreme caution when driving through dry grass brush and other fire hazard materials Never stop or park the vehicle over combustible materials WARNING The muffler...

Страница 32: ...whichever comes first Maintenance Schedule Maintenance Operation Daily Every 25 Hrs Every 100 Hrs Every 200 Hrs Every 6 Mos Every Season Refer to Page Check Engine Oil level X 31 Check Hydraulic Flui...

Страница 33: ...tor s Manual provides additional information necessary to keep the engine in top operating condition Follow all maintenance procedures provided in the Engine Operator s Manual Engine Oil Maintenance S...

Страница 34: ...ew replacement filter in a shallow pan with the open end up Pour new engine oil in through the threaded center hole until oil reaches the bottom of the threads Allow one or two minutes for the oil to...

Страница 35: ...d to ensure long life of the differentials It is extremely important to use proper type and weight of oil Also it is important to check and change oil as outlined in the maintenance schedule below Dif...

Страница 36: ...s low 4 Replace fill plug and tighten securely Figure 7 8 NOTE Running vehicle low on transmission oil can damage transmission and void its warranty 6mo 100hrs 21358 Engine Muffler Transmission Plug T...

Страница 37: ...ir immediately if low or if hydraulics are operating poorly Hydraulic Fluid Type and Capacity See also Section 10 Specifications and Capacities on page 40 Type of fluid Dextron 3 automatic transmissio...

Страница 38: ...ity 3 or 4 pumps of the grease gun Stop adding grease if lubricant emerges through the seals Rotating Bearing Surfaces Refer to Figure 7 14 and Figure 7 15 The swivel tube is located in the rear frame...

Страница 39: ...Gasoline evaporates if left in carburetor for long periods forming gum and varnish deposits in the carburetor These deposits will cause engine flooding and loss of power 8 Clean dirt and chaff from c...

Страница 40: ...aterials needed to repair the vehicle body All tools paint and materials should be purchased locally 8 Polish to a high luster or as required to match surrounding material 9 Wipe clean with soft clean...

Страница 41: ...ials See note on page 37 1 000 rpm buffing tool DeWalt 849 Evercoat Body Filler Easy Sand Sanding Pad DuPont Full Thane Primer 421 15 DuPont 3939 Cleaner DuPont Sealer 42470 DuPont Chroma Base Clear C...

Страница 42: ...Keyed Rear Cargo Box Capacity 1800 lbs Battery 300 cca Maximum Tongue Weight 250 lbs Spark Arrestor Standard Maximum Towing Capacity 2500 lbs Headlights Standard Wheel Base 68 Tail Lights Standard Tr...

Страница 43: ...fluid to the master cylinder Brake line is broken Replace brake line Brake line has air in it Bleed brake line and add brake fluid Master cylinder is defective Replace master cylinder Electrical syste...

Страница 44: ...plugged Allow engine to cool Clean cooling fins with high pressure air Engine oil level is low Add specified engine oil Carburetor air intake tube is plugged Clean air intake tube Air cleaning elemen...

Страница 45: ...umps out of gear With gear shift in neutral adjust shifter link at transmission to be in neutral position Park brake doesn t work Park brake cable is broken Replace park brake cable Park brake cable i...

Страница 46: ...switch Steering does not track correctly Improper tire inflation Inflate all tires to correct tire pressure Hydraulic steering cylinder is not operating properly Inspect thoroughly and replace or tigh...

Страница 47: ...3 4 10 235 170 360 265 510 375 M18 X 1 5 220 165 350 260 485 355 3 4 16 260 190 405 295 570 420 M20 X 2 5 280 205 440 325 610 450 7 8 9 225 165 585 430 820 605 M20 X 1 5 310 230 650 480 900 665 7 8 14...

Страница 48: ...Section 12 Appendix 4400EX Heavy Duty Off Road Utility Vehicle 720 051M 7 14 08 46 Table of Contents Notes...

Страница 49: ...pre delivered by an authorized Land Pride Utility Vehicle dealer 4 Limitations This warranty shall not apply to or include any of the following a Repair or replacement required as result of I accident...

Страница 50: ...Corporate Office P O Box 5060 Salina Kansas 67402 5060 USA www landpride com...

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