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47

Section 5: Maintenance & Lubrication

4/1213

ZT60i & ZT72i (S/N 748109-) Accu-Z

®

 Zero Turn Mowers   357-398M

Table of Contents

Belt Replacement

Refer to Figure 5-19 and Figure 5-20:

Replace belts which show signs of severe cuts, tears,
excessive weather checking and cracking or burns
caused by slipping. Slight raveling of belt covering does
not indicate belt damage. Trim ravelings with a sharp
knife.

Inspect belt pulley grooves and flanges for wear. A new
belt, or one in good condition, should never run against
the bottom of the groove. Replace pulley when this is the
case, otherwise belt will lose power and slip excessively.

Never pry a belt onto a pulley as this will cut or damage
the fibers of the belt covering.

Keep oil and grease away from belts, and never use belt
dressings. Any of these will destroy the belt composition
in a very short time.

Deck Drive Belt Removal & Installation

Refer to Figure 5-19:

1.

Park mower on a flat surface.

2.

Make sure blade engagement switch is (OFF),
control levers are fully (OUT), park brake is (ON) and
engine switch key is (OFF) and removed.

Deck Belt Drive Layout (Pulley Covers Removed for Clarity)

Figure 5-19

30109

1.

Ground drive pulley

2.

Deck drive pulley

3.

Deck drive belt

4.

Deck blade spindle pulley (4)

5.

Spindle belt tension idler

6.

Tension idler spring

7.

Deck belt idler

8.

Idler arm

9.

Over-center tensioner

10. Over-center release

(Use 3/4" socket wrench)

11. 1/4" x 1/2" hitch pin

1

2

3

5

6

7

8

9

10

11

4

4

7

4

3.

Place deck height in the lowest position.

4.

Remove deck belt covers and raise floor platform.

5.

Pull hitch pin (#11).

6.

Release deck belt tension with by placing a socket
wrench with a 3/4" socket on the over-center-release
bolt (#10) and turning counterclockwise. This will
relieve the tension on the tension idler spring (#6).

7.

Pull tension idler (#5) away from the belt to provide
maximum belt clearance.

8.

Disconnect wiring from deck drive pulley (#2) if
wiring interferes with removal of deck drive belt (#3).

9.

Remove existing deck drive belt (#3).

10. Route new deck drive belt (#3) per the illustration

shown in Figure 5-19.

11. Re-tension idler (#5) by turning bolt (#10) clockwise

until over-center-release locks in place. Check belt
tension per the “Deck Drive Belt Adjustment” on
page 28.

12. Re-install hitch pin (#11).

13. Re-install deck belt covers and lower floor platform.

14. If removed, reattach wiring to deck drive pulley (#2).

Содержание 357-398M

Страница 1: ...d the Operator s manual entirely When you see this symbol the subsequent instructions and warnings are serious follow without exception Your life and the lives of others depend on it Copyright 2013 Pr...

Страница 2: ...7 Deck Lift Pedal 17 Engine Starting 17 Engine Shut Down Sequence 17 Safety Start Interlock System 18 Driving The Mower 18 Moving Mower with Stalled Engine 20 Operator Safety 20 Equipment Safety 21 Tr...

Страница 3: ...ontrol and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of equipment Be Aware of S...

Страница 4: ...Remove buildup of grease oil or debris Remove all tools and unused parts from mower before operation Keep Riders Off Machinery Riders obstruct the operator s view they could be struck by foreign obje...

Страница 5: ...loose fitting clothing Prolonged exposure to loud noise can cause hearing impairment or hearing loss Wear suitable hearing protection such as earmuffs or earplugs Operating equipment safely requires...

Страница 6: ...equipment installed during repair requires safety labels to be affixed to the replaced component as specified by Land Pride When ordering new components make sure the correct safety labels are includ...

Страница 7: ...Information 4 1213 ZT60i ZT72i S N 748109 Accu Z Zero Turn Mowers 357 398M Table of Contents 838 307C Warning Moving Parts Hazard 30085 838 833C Warning Fuel Imbedded in Fuel Tank 838 310C Warning Ge...

Страница 8: ...tion ZT60i ZT72i S N 748109 Accu Z Zero Turn Mowers 357 398M 4 1213 Table of Contents 838 815C Warning Rollover Hazard 30086 838 306C Warning Do Not Operator Without Deflector 30086 838 308C Warning R...

Страница 9: ...Accu Z Zero Turn Mowers 357 398M Table of Contents 30090 838 444C Danger Muffler Hot Both Sides of Engine Floor platform Deck Guards Have Been Removed to Show Decals 30088 818 543C Danger Guard Missin...

Страница 10: ...igned with care and built by skilled workers using quality materials Proper assembly maintenance and safe operating practices will help you get years of satisfactory use from the machine Application T...

Страница 11: ...ion Figure 1 30094 Further Assistance Your dealer wants you to be satisfied with your new mower If for any reason you do not understand any part of this manual or are not satisfied with the service re...

Страница 12: ...Chute Assembly Figure 1 1 IMPORTANT To protect mower undercarriage lift mower off the crate floor with a hoist or other suitable lifting device Do not drive mower off the crate floor as this can bend...

Страница 13: ...t on page 27 for positioning this seat forward and rearward ZT72i Seat Belt Assembly Refer to Refer to Figure 1 5 1 Insert seat belt clip 4 with push button A into clip sleeve 5 2 Make sure push butto...

Страница 14: ...hrough mounting bracket A and ROPS tube 8 Secure with 1 2 lock nuts 6 Draw lock nuts up snug do not tighten 30136 3 Install lower left hand ROPS tube 9 in mounting bracket B Make sure hinge at the top...

Страница 15: ...r parts Shorts caused by battery terminals or metal tools touching metal mower components can cause sparks Sparks can cause a battery gas explosion which will result in personal injury Connect the bla...

Страница 16: ...6 3 10 17 4 11 12 19 6 13 20 7 14 21 22 5 12 3 8 18 1 Control Panel See Figure 2 2 on page 15 2 Battery Located under the seat 3 Control Levers 4 Deck Height Indicator 5 Discharge Chute Guard 6 Right...

Страница 17: ...ntenance Lubrication Page 35 Read and follow all Lubrication Instructions Refer to Lubrication Points Page 52 Make sure their are no hydraulic leaks on the unit Refer to Avoid High Pressure Fluids Haz...

Страница 18: ...the switch See Fuel System on page 43 for more information Left Right Fuel Tank Valve Figure 2 3 Park Brake Refer to Figure 2 4 Figure 2 5 The park brake lever is linked to the wheel motors with tie r...

Страница 19: ...local Land Pride Dealer 1 Before starting the engine make sure a Blade engagement switch is OFF b Both control levers are positioned OUT c Park brake is ON 2 Set speed control to approximately 1 2 ope...

Страница 20: ...oved to OFF Park brake positioned ON or OFF does not stop engine when becoming unseated with both control levers OUT and blade engagement switch OFF IMPORTANT The operator must be on the seat when tes...

Страница 21: ...f Frame 2 Spread both control levers fully apart and pull park brake lever up to ON when stopped Ref Frame 1 To Steer Refer to Figure 2 7 on page 19 To Steer Straight While Traveling Forward Ref Frame...

Страница 22: ...ower and must be properly trained in the safe operation of this mower The operator should attempt slow moving maneuvers to become familiar with the operation of the equipment before attempting normal...

Страница 23: ...m can be slippery when wet Always make sure your footing is secure when climbing onto the mower to be seated WARNING Do not operate mower while drinking or under the influence of alcohol or drugs WARN...

Страница 24: ...r forward or backward Pivoting on one stopped wheel can damage turf Use extreme caution when driving through dry grass brush and other fire hazard materials Never stop or park over combustible materia...

Страница 25: ...back If you push one lever forward and pull one lever back the mower will do a zero turn in the direction of the steering lever closest to your body Now take a few moments in a safe area to practice...

Страница 26: ...Unequal tire pressure will cause mower to drift to one side Refer to Tire Inflation Chart on page 63 Steering Adjustments The steering levers on the mower may over time require readjusting to operate...

Страница 27: ...esigned to do two things First and most important they must be adjusted to protect the pumps from bottoming out internally Second the stops can be adjusted to drive straight when control levers are ag...

Страница 28: ...ront Ball Studs Control Levers in Neutral Position Steering Dampener Spring Housing Upper Control Lever Adjustments The control levers may be adjusted while in neutral position for height reach and fo...

Страница 29: ...l lever is one inch ahead of the left control lever stop the unit and either adjust the right upper control lever back one inch or adjust the left upper control lever forward one inch Seat Adjustment...

Страница 30: ...e Extension Spring Hitch Pin Remove Before Releasing Belt Tension Anchor Bracket IMPORTANT Do not over tension spring to compensate for a badly worn belt or pulley 24562 Deck Leveling Height Adjustmen...

Страница 31: ...ight indicator 7 to locate 3 hole 11 Turn adjusting nut 2 against deck lift block 1 until front deck lift chain 14 on the left side is tight and deck is still resting on the 3 support blocks 12 Tighte...

Страница 32: ...one of the holes with the 1 4 plate facing to the front of the unit the deck height will be set at one of the following 1 1 1 2 2 2 1 2 3 3 1 2 4 4 1 2 or 5 The notch located at the rear of the right...

Страница 33: ...with the pivot notch Driving the mower after closing the floor plate will pivot the axle and align the pivot notch with the locking bar When aligned the locking bar will on its own fall into the notc...

Страница 34: ...d surface push blade engagement switch off raise deck fully up and turn switch key off 2 Chock in front of and in back of front wheels to prevent mower from rolling forward or backward 3 Make the foll...

Страница 35: ...rtable during those sunny afternoons Soft Top Canopy 357 194A Snow Plow Refer to Figure 4 2 Get more use from your Zero Turn Mower by attaching a front mount snow blade Available in 60 and 72 widths t...

Страница 36: ...unsightly grass clippings showing by installing mulching blades item 9 and baffles Items 1 to 8 on your mower deck For ZT60i mowers with Serial No 748109 or below ZT60i Mulching Blades 3 Required 890...

Страница 37: ...raise and block the deck in the full up position and scrape the build up from underneath Maintenance Safety WARNING Read and observe all safety warnings in this manual and in the engine service manual...

Страница 38: ...nd electric clutch bolt be checked after the first 2 hours of initial operation and after removal for repair or replacement Thereafter they should be checked every 50 hours of operation Blade spindle...

Страница 39: ...er comes first Maintenance Schedule Service at Intervals Indicated Every 25 Hrs Every 50 Hrs Every 100 Hrs Every 200 Hrs Every 500 Hrs Refer to Page Clean mower Deck Engine Cooling System Daily After...

Страница 40: ...12 Deck Underside Refer to Figure 5 4 13 Engine Oil Fill Dipstick Located under air cleaner mount 14 Engine Oil Drain Plug Located under air cleaner mount 15 Engine Oil Filter 16 Engine Oil Cooler 17...

Страница 41: ...357 398M Table of Contents Top View of Mower Honda Engine Shown Figure 5 4 Bottom view of Mower Deck Not Shown Figure 5 5 30089 14 15 16 13 19 20 17 18 19 20 21 22 23 24 25 24 25 26 26 27 28 29 30 31...

Страница 42: ...and call a physician immediately Acid will also damage clothing IMPORTANT Use only tires recommended by Land Pride Solid fill tires are not to be used on the Accu Z mower Negative Post Black Negative...

Страница 43: ...round the hydraulic pumps and motors Water intrusion will result and void the warranty The hydrostatic drive pumps are equipped with bypass valves that must be opened before moving the mower with a st...

Страница 44: ...eal surface of the oil filter c Completely fill oil filter with hydraulic oil d Screw new filter on until it makes contact with the surface it seats against e Tighten filter an additional 3 4 to 1 ful...

Страница 45: ...fuel tanks are located on the mower s fenders Total capacity of the tanks is 12 2 U S gallons Before filling push blade engagement switch OFF move both control levers fully OUT set park brake ON and t...

Страница 46: ...to the left right fuel tank valve with previously removed hose clamp General Engine Maintenance Detailed instructions and recommendations for break in and general maintenance are specified in the Eng...

Страница 47: ...anister Canister Cap 27851 Air Filter Inner Element Air Filter Outer Element Burp Valve Position Below Air Filter Canister Rain Cap Positioned Vertically on Top of Air Filter Canister Open Ends of Fil...

Страница 48: ...thin the canister and properly seated on both ends to prevent dirt from entering the engine Damaged Air Filtering System A damaged air filtering system occurs from mishandling of the filter element an...

Страница 49: ...Belt Drive Layout Pulley Covers Removed for Clarity Figure 5 19 30109 1 Ground drive pulley 2 Deck drive pulley 3 Deck drive belt 4 Deck blade spindle pulley 4 5 Spindle belt tension idler 6 Tension...

Страница 50: ...elease tension on ground drive belt 4 by pulling on idler arm 6 and carefully removing belt 4 from pump tension idler 5 Use caution when releasing idler arm 6 as spring 5 is in tension and will snap p...

Страница 51: ...Blade Sharpening CAUTION ALWAYS wear eye protection and gloves when sharpening a blade IMPORTANT Blade mounting bolts have right hand threads Turn blade bolts counterclockwise to loosen and clockwise...

Страница 52: ...t on page 62 when replacing hardware for proper torque WARNING When mounting blades rotate them after installation to ensure blade tips do not touch each other or sides of the mower WARNING Failure to...

Страница 53: ...each spark plug hole Install plugs but do not reconnect plug leads h Crank engine with starter at least a dozen revolutions to distribute oil over cylinder walls and valve mechanism i Clean dirt and...

Страница 54: ...de Spindle Access through rubber slit in pulley cover 1 Zerk Type of Lubrication Multi purpose Grease Quantity As required 100 M Hours Deck Lift Pivot Points Locate under main frame beams both sides 4...

Страница 55: ...ose Grease Quantity As required Caster Wheel Bearing Zerk Located on hub of caster wheel 2 Zerks One on each caster wheel Type of Lubrication Multi purpose Grease Quantity As required Idler Arm Pivot...

Страница 56: ...ump Multi purpose Grease in Grease Zerk Until Grease comes out of this Screw hole Reinstall Slotted Hex Head Screw 30099 30088 100 M Hours 500 A Hours 500 A Hours Deck Lift Pivot Located under floor p...

Страница 57: ...E 10W 30 Oil Filter Part No 831 034C Fuel Filter Part No 831 031C Commercial Remote Air Filter Inner Filter Part No 831 076C 839 973C Outer Filter Part No 831 075C 839 974C Hydrostatic Transmission Sp...

Страница 58: ...sable roller bearings Front Caster Forks 3 8 steel Front Wheel Spindles Coil Spring Suspension Pivoting Front Axle Front axle can be locked or unlocked Deck Thickness 10 Gauge deck with 11 gauge doubl...

Страница 59: ...57 Section 6 Specifications Capacities 4 1213 ZT60i ZT72i S N 748109 Accu Z Zero Turn Mowers 357 398M Table of Contents 30115 ZT60i 73 1 2 ZT72i 85 3 4 57 3 4 74 1 4 81 1 2 83 50...

Страница 60: ...action outstanding side hill stability and a smooth ride 24x12 00 12 4ply Front ribbed tires mounted in heavy duty pivoting caster forks Provide for a quick and durable turning response 13x6 5 6 ribbe...

Страница 61: ...d bayonet mount seat platform Tilts up for easy access to battery and drive components or can be easily removed without tools Comfortable adjustable seat Deluxe Cushion with without spring suspension...

Страница 62: ...of wet sticky grass Clean underside of deck Cutting Blades are not operating at full engine speed Increase engine rpms to full speed 3600 rpm Check engine speed with Land Pride Inductive Tachometer Pa...

Страница 63: ...st linkage Hydraulic pump or motor faulty See your dealer Hydraulic system operates hot Hydraulic pump or motor faulty See your dealer Not operating engine at rated speed Increase engine speed to 3600...

Страница 64: ...X 3 480 355 760 560 1050 780 1 8 340 250 875 645 1230 910 M24 X 2 525 390 830 610 1150 845 1 12 370 275 955 705 1350 995 M30 X 3 5 960 705 1510 1120 2100 1550 1 1 8 7 480 355 1080 795 1750 1290 M30 X...

Страница 65: ...Section 9 Torque Tire Inflation Charts 4 1213 ZT60i ZT72i S N 748109 Accu Z Zero Turn Mowers 357 398M Table of Contents Tire Inflation Chart Tire Inflation PSI Drive Wheels 8 to 12 Caster Wheels 8 to...

Страница 66: ...nits Limited warranty on all materials and workmanship for a period of 90 days Belts blades and tires are considered wear items Filters and Plugs are considered maintenance items This Warranty is limi...

Страница 67: ...NOT AVAILABLE SEPARETLY 6 LH FUEL TANK RED COMPLIANT 7 RH FUEL TANK RED COMPLIANT 8 VALVE FUEL SELECTOR 9 TEE 1 4HB POLYPROP 10 EL 1 4HB X 1 4HB STEEL 11 EPA VALVE NOT AVAILABLE SEPARETLY 12 FUEL FILT...

Страница 68: ...Corporate Office P O Box 5060 Salina Kansas 67402 5060 USA www landpride com...

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