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6.10   ICE BANk CONTROLLER REMOVAL/REPLACEMENT

 

 

A.   Unplug dispenser and remove the grill from the top cover.

 

 

B.   Remove the screw that secures the cover of the ice bank controller box and remove the cover.

 

 

C.   The ice bank controller is contained on the printed circuit board. To remove the board, grasp the  

 

top edge of the board and pull up.

 

 

D.   Replace the printed circuit board by aligning the edges of the board with the slots in the guides.

 

 

E.   Push the card straight down, seating the board firmly in the edge connector.

 

 

F.   Slide the cover into position on the controller box, with the bottom tabs engaged in the slots on  

 

the deck and secure with the screw.

 

6.11   TOP COVER REMOVAL/REPLACEMENT

 

 

A.   Remove the doors.

 

 

B.   Remove the two outer screws on the top face of each door frame.

 

 

C.  

2-Valve only:

 remove the three screws on the back of the top cover that secure the top cover  

 

to the frame.

    

4-Valve only:

 there are six screws on the top face of the door frame; however, the middle    

 

screw above each door opening is not used to secure the top cover.

 

 

D.   Gently work the top cover up and off of the unit, starting at the front and alternating to the back,  

 

until the tabs holding the front of the top cover clear the top to the door frame.

 

 

E.   Remove the top cover.

 

 

F.   Replacement is the reverse of removal. Be careful to align the tabs in their respective slots and  

 

work the top cover down into position.

 

6.12   REFRIGERATION DECK REMOVAL/REPLACEMENT

 

 

4-VALVE ONLY (2-VALVE IS NOT REMOVABLE)

 

 

A.   Unplug dispenser.

 

 

B.   Remove the top cover.

 

 

C.   Remove the four screws that secure the deck to the insulated tank assembly (a 3/8” socket and  

 

a long extension are required).

 

 

D.   Unplug the main power harness from the ice bank control box.

 

 

E.   Locate a suitable location to place the deck once it is removed, considering that the melting ice  

 

will allow the deck to slide easily. 

 

 

F.   Position yourself on the counter, secure your weight lifting belt, and grasp the lifting handles on  

 

the deck.

 

 

G.   Using proper lifting techniques, lift the deck straight up until the evaporator and ice bank clear  

 

the top of the wrapper. place the deck on the suitable location selected, resting it on the bottom  

 

surface of the ice.

  

NOTE: 

Obtain assistance - if necessary - in order to lift the deck straight up. This will prevent the 

ice bank from wedging against the sides of the tank.

 

 

H.   Check that the main power harness is secured and out of the way, and replace the deck by 

 

 

 

lowering the assembly straight down into the water bath compartment. Check to ensure the  

 

guide pins on the tank line up with the holes in the deck.

 

 

I.   Secure the deck to the tank with the four screws.

 

 

J.   Connect the main power harness to the ice bank control box.

 

 

L.   Replace the top cover.

24

Содержание 28-0586/07

Страница 1: ...R QUALIFIED INSTALLER ONLY Minute Maid Juice Dispenser Operation Manual PN 28 0586 07 Lancer is the registered trademark of Lancer 2014 by Lancer all rights reserved MMJ 2 MMJ 4 2 Valve 85 3322 Two Va...

Страница 2: ...ION 11 1 1 SELECTING A LOCATION FOR THE DISPENSER 11 1 2 UNPACKING 11 1 3 FILLING THE DISPENSER WITH WATER 11 1 4 ALTERNATE METHOD SIGHT TUBE 4 VALVE ONLY 12 1 5 CONNECTING THE WATER SUPPLY 12 1 6 ELE...

Страница 3: ...WRAPPER REMOVAL REPLACEMENT 27 7 TROUBLESHOOTING 28 7 1 REFRIGERATION SYSTEM 28 7 2 RESET TO FACTORY DEFAULTS 28 7 3 TROUBLESHOOTING GUIDE 29 8 DISPENSER DISPOSAL 29 9 ILLUSTRATIONS PARTS LISTINGS WIR...

Страница 4: ...t 10 0 pounds 2 0 pounds 4 54 kg ice bank weight 4 5 gallon 17 0 liter water bath capacity WEIGHT Shipping 125 lbs 56 7 kg Empty 112 lbs 50 8 kg Operating 160 lbs 72 6 kg FITTINGS Plain water inlet 3...

Страница 5: ...using R134 A refrigerant 21 0 pounds 2 0 pounds 9 55 kg ice bank weight 6 5 gallon 24 6 liter water bath capacity WEIGHT Shipping 170 lbs 77 3 kg Empty 140 lbs 109 1 kg Operating 305 lbs 138 6 kg FITT...

Страница 6: ...level Heating and air conditioning ducts Grounded electrical outlet Enough space to install the dispenser Include space for a top mounted ice machine if necessary Does the top mounted ice machine hav...

Страница 7: ...r los ni os sin supervisi n Esta unidad no ha sido dise ada para suministrar productos l cteos La temperatura ambiente operativa m nima m xima para el dispensador es de 40 F a 75 F 4 C a 41 C No opere...

Страница 8: ...ador de corriente o sistema de proteccion similar 4 Hay una demora de 5 minutos que evita que el compresor y el abanico del condensador arranquen hasta pasado ese tiempo Si hay algun corte en la corri...

Страница 9: ...e de l nea al transformador primario desconecte siempre la alimentaci n el ctrica a la unidad para evitar lesiones personales antes de tratar de realizar tareas de mantenimiento El disyuntor de sobrec...

Страница 10: ...tes El suministro de agua debe estar protegido por una separaci n de aire un dispositivo de prevenci n del contraflujo situado antes del sistema de inyecci n de CO2 u otro m todo aprobado para cumplir...

Страница 11: ...TS FIXER SUR LES PATTES FOURNIES OU SCELLER AU COMPTOIR L AIDE DE SCELLANT DE SILICONE R SISTANT AUX VARIATIONS DE TEMP RATURE L AIR DU CONDENSATEUR EST TIR VERS L ARRI RE ET VACU PAR LE DESSUS 1 2 UN...

Страница 12: ...rings on the fitting and insert into the 1 4 turn shutoff valve and secure with sliding clip On installations going through the back of the wrapper remove the cover plate on the back of the dispenser...

Страница 13: ...A REDUCIR EL RIESGO DE DESCARGA EL CTRICA ESTE APARATO EST EQUIPADO CON UN CABLE QUE TIENE UN TIERRA DEL EQUIPO DE ENCHUFE EL ENCHUFE DEBE CONECTARSE A UN TOMACORRIENTE ADECUADO QUE EST INSTALADO Y CO...

Страница 14: ...NE SEMBLE PAS TRE MIS LA TERRE DE LA MANI RE APPROPRI E NE JAMAIS MODIFIER LA FICHE FOURNIE AVEC L APPAREIL SI ELLE NE S INS RE PAS DANS LA PRISE DEMANDER UN LECTRICIEN QUALIFI D INSTALLER UNE PRISE...

Страница 15: ...dispensed ONLY DISPLAY SO When sold out is detected the operator is notified but product can still be dispensed DISABLE ALL unit overrides and ignores when a sold out is detected 3 OPERATING INSTRUCTI...

Страница 16: ...til product is visible in the stream The dispenser is ready to operate 3 5 SOLD OUT OPERATIONS When the display shows SOLD OUT or CHANGE PACKAGE follow the loading procedures to change the package Pri...

Страница 17: ...e target is the same as water only level in that was measured in Step B If within 5 ml return to operation E If finished product volume does not qual water volume adjust the ratio by pushing and butto...

Страница 18: ...the fill volume for the remaining valves Since the volume setting are unique to each valve each valve can have four different dispense volumes For example Lemonade in valve position one could have a...

Страница 19: ...N ON ANY CIRCUIT BOARDS INSURE ALL SANITIZING SOLUTION IS REMOVED FROM THE SYSTEM WARNING IF A POWDER SANITIZER IS USED DISSOLVE IT THOROUGHLY WITH HOT WATER PRIOR TO ADDING TO THE SYRUP SYSTEM ENSURE...

Страница 20: ...gerate D Remove Nozzles E Wash thoroughly with cleaning solution CAUTION DO NOT SOAK NOZZLES IN CHLORINE SOLUTION OVERNIGHT THIS WILL CAUSE THE NOZZLES TO SWELL AND THE PLASTIC TO DETERIORATE PRECAUCI...

Страница 21: ...concentrate packages B Turn water supply OFF at the source Activate one of the valves to drain the water from the system C Remove the splash plate Slide the locking clip on the shut off valve to rele...

Страница 22: ...d gently push upward to open the door C Gently push upward on the door to relieve the door s weight from the gas spring and slide the pin out of the clevis that anchors the gas spring to the door rota...

Страница 23: ...h the clevis that is mounted to the top of the dispenser s interior F Insert the retaining pin G Open the door fully to align the hole at the shaft end of the gas spring with the door mounted clevis a...

Страница 24: ...Replacement is the reverse of removal Be careful to align the tabs in their respective slots and work the top cover down into position 6 12 REFRIGERATION DECK REMOVAL REPLACEMENT 4 VALVE ONLY 2 VALVE...

Страница 25: ...calibrate a sold out module Make sure the soldout s are empty and contain only air The display will ask if you want to calibrate all or an individual valve The decision will be confirmed and Calibrati...

Страница 26: ...nd of the water calibrations valve assembly on the outlet connector tube and fasten secure by sliding the retainer on the water calibrations valve assembly to the locked position Lift up on the water...

Страница 27: ...ve A Remove the concentrate product B Turn key to OFF C Remove nozzle from the water fitting and concentrate delivery tube D Remove the platform base s E Remove the screws that secure the pump assembl...

Страница 28: ...probe that is mounted to the evaporator coils The probe senses the presence of ice and signals the controller to turn the compressor fan off The probe must be in water for the compressor to run The mo...

Страница 29: ...electrical breaker tripped or fuse blown Reset circuit breaker or replace fuse If problem persists Check dispenser for electrical short Electrical circuit overloaded No water in water bath Check wate...

Страница 30: ...sher Seal FLR Nylon 3 8 5 8 3 02 0155 O Ring 4 19 0422 Valve Assy Water Calibration 5 02 0371 Flow Washer 6 02 0089 O Ring 7 48 1162 Tube Assy Interface Short 8 17 0512 Valve Assy Ball Water Inlet 9 0...

Страница 31: ...ation 4 02 0371 Flow Washer 5 02 0089 O Ring 6 48 1062 Tube Assy Interface Water OUT 7 17 0512 Valve Assy Ball Water Inlet 8 02 0089 O Ring 9 48 1053 Water Inlet Elbow 10 01 1589 Water Inlet Straight...

Страница 32: ...9 3 2 VALVE PUMP PLATFORMS FAN PLATE ASSEMBLY 1 8 6 7 5 23 4 21 22 18 17 16 15 14 13 12 20 19 10 3 2 11 9 24 32...

Страница 33: ...ump Assy 8 91 0167 Motor Assy 9 17 0370 Check Valve Assy 10 08 0004 Concentrate Tube 11 52 3092 01 Sold Out Assy 12 04 0166 Seal Radial Lip 0 250 Shaft SS 13 82 0179 Body Assy Pump Juice Complete 14 0...

Страница 34: ...9 4 4 VALVE PUMP PLATFORMS FAN PLATE ASSEMBLY 1 2 3 4 5 6 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 7 9 34...

Страница 35: ...heck Valve Assy 9 08 0004 Concentrate Tube 10 52 3092 01 Sold Out Assy Calib CPU 11 04 0166 Seal Radial Lip 0 250 Shaft SS 12 82 0179 Body Assy Pump Juice Complete 13 04 0548 Screw 8 16 x 0 750 PHP PH...

Страница 36: ...No Description 1 82 3706 Deck Assy Refrig 115V 60hz 2 04 1638 Screw 1 4 20 x 1 000 Hex Hd with Washer 3 08 0315 Tube Drain Front 4 02 0047 O Ring 5 82 3717 02 Control Box Assy CPU FCOJ 6 52 1738 Door...

Страница 37: ...70 Screw 6 19 x 0 500 Pan Hd 6 05 0679 Retainer Drain 7 05 0677 Plug Drain Item Part No Description 8 02 0221 O Ring 9 02 0089 O Ring 10 30 9570 Cover Control Box CPU FCOJ 11 52 2950 Control Box Assy...

Страница 38: ...9 7 2 VALVE CABINET ASSEMBLY 1 2 3 4 Item Part No Description 1 04 0750 Screw 6 32 x 2 812 Pan HD 2 82 3707 Top Cover Assy 3 52 1668 Key Switch Assy 4 82 3762 Wrapper Assy 38...

Страница 39: ...ASSEMBLY Item Part No Description 1 04 0750 Screw 6 32 x 2 812 Pan Hd 2 82 1726 Top Cover Assy 3 52 1668 Key Switch Assy 4 82 1503 Wrapper Assy 5 81 0415 Keyset 6 30 10019 Mount Filter 7 23 1456 Filt...

Страница 40: ...on 1 82 3696 Door Assy FCOJ 2V 2 54 0420 Grill Drip Tray 3 04 0591 Screw 6 19 x 0 563 Flat Hd Plastite 4 02 0409 Seal Spout 5 81 0405 Spring Gas 30 6 82 3789 Drop Cup rest Assy 7 04 0477 Screw 8 32 x...

Страница 41: ...2 82 3678 Door Assy Right Retro Push FCOJ 3 04 0591 Screw 6 19 x 0 563 Flat Hd Plastite 4 02 0409 Seal Spout 5 81 0405 Spring Gas 30 6 82 3751 Drop Cup Rest Assy 7 04 0477 Screw 8 32 x 0 375 Pan Hd R...

Страница 42: ...9 11 2 VALVE COMPRESSOR DECK ASSEMBLY 1 2 14 3 4 35 7 10 37 38 36 5 11 17 25 19 8 33 9 34 20 15 16 30 29 28 27 23 6 22 21 26 31 24 13 18 32 12 39 42...

Страница 43: ...50 Retainer Clip 16 04 0537 Washer Flat 0 467 ID 17 47 3985 Tube Comp Long 18 23 0982 Dryer Cap Assy 19 47 4103 Tube Process 0 375 OD 20 02 0114 Grommet 21 50 0211 Boot 22 51 0543 Accumulator 23 47 39...

Страница 44: ...NK CONTROL BOX WIRING AGITATOR WHITE POWER FAN TO COMP BLK 7 53 16 42 20 22 21 26 25 24 23 43 2 35 40 36 11 19 4 19 45 31 30 29 33 12 15 13 5 19 37 14 10 18 17 50 18 19 51 49 1 18 39 49 52 46 32 34 38...

Страница 45: ...12 0005 Relay 24 12 0004 Overload 25 13 0006 Cover Terminal 26 03 0040 Bail Strap 27 54 0245 Probe EIBC 28 04 0394 Screw 6 32 x 500 PH PH MS SS Item Part No Description 29 47 1408 Tube Suction 30 51...

Страница 46: ...9 13 2 VALVE AND 4 VALVE DOOR ASSEMBLY 46...

Страница 47: ...750 PH x 2 13 04 1073 WASHER 171 x 427 x 032 NYLON x 2 14 64 2647 06 PCB Assy FCOJ Door BD 15 64 2646 02 PCB Assy Light Bd FCOJ 16 52 1644 Harness Assy Lamp Solenoid PCB 17 04 0477 Screw 8 32 x 0 375...

Страница 48: ...ver Hinge LH 3 05 1018 Cover Hinge RH 4 82 1523 Hinge Pin Assy Left 5 82 1524 Hinge Pin Assy right 6 04 0135 Screw 6 32 x 0 312 Pan Head 7 30 6346 Grid Cover Top 8 04 0747 Screw 6 19 x 0 900 Flat Head...

Страница 49: ...over Hinge RH 4 82 1523 Hinge Pin Assy Left 5 82 1524 Hinge Pin Assy Right 6 04 0135 Screw 6 32 x 0 312 Pan Head 7 30 6158 Grid Cover Top 8 04 0747 Screw 6 19 x 0 900 Flat Head 9 03 0245 Spring Sold O...

Страница 50: ...ASSEMBLY FOAMED TANK ASSEMBLY FOAMED TANK ASSEMBLY BALL VALVE WATER IN WATER COIL ASSEMBLY UMBRELLA CHECK VALVE WATER OUT WATER OUT 1 DENOTES SLIP FIT O RING CONNECTION POINT NOTE T R E E M F L W O S...

Страница 51: ...MBLY FOAMED TANK ASSEMBLY BALL VALVE WATER IN WATER COIL ASSEMBLY UMBRELLA CHECK VALVE WATER OUT WATER OUT WATER OUT 1 DENOTES SLIP FIT O RING CONNECTION POINT NOTE T R E E M F L W O S O E N L I O D T...

Страница 52: ...RAM SOL 2 FM 2 CAL 2 CAL 1 1 SOL 1 FM P1 P2 REAR S O DISPLAY 24 VDC F1 CPU KEY SW DR BD LT BD CAB FAN AGITATOR DECK PWR SUPPLY BD MTR 1 MTR 2 SO SO 1 2 AC IN GR WHT BLK GR BLK WHT BOX FAN CPU CIRCUIT...

Страница 53: ...9 19 4 VALVE WIRING DIAGRAM 53...

Страница 54: ...Lancer Corp 800 729 1500 Technical Support Warranty 800 729 1550 custserv lancercorp com lancercorp com...

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