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PAGE 18

ACID NEUTRALIZERS, (7-LXDAN-):

 Mineral used: Calcite. Calcite will dissolve in proportion to the amount of acid in the raw water. 

The amount of calcite in the tank should be monitored and replaced periodically. A tank with a dome plug is provided so that calcite 

may be added without removing the control valve. To check level of calcite in the mineral tank shut off water supply to the filter. Press 
and hold the 

REGEN

 

button until the filter goes into backwash. Unplug valve from power supply. This will relieve the pressure in the tank. 

Remove hexagonal dome plug. A small amount of water will be lost from the tank. Insert a dipstick into the dome hole until the stick 

reaches mineral level. Mark and remove the stick. Measure the marked distance on the stick. This number should never be less than 

10”. Replace calcite before the mineral level is 24” from the dome hole. Adding calcite will displace the water in the tank. This water may 

be siphoned out to reduce spillage. As each installation will use a different amount of calcite, monitoring the mineral level once a month 

for the first few months of operation should give a fairly good indication as to how frequently the calcite will need to be replenished. 

Replace the dome plug. Slowly turn on the water supply to the neutralizer. Allow water to run to drain for a couple of minutes to allow 

“Fines” to backwash to drain. Plug valve into power supply. 
A pH test kit may also be used to monitor the pH level to help determine when mineral needs to be replenished. Calcite will add 

approximately four (4) or more grains per gallon to the original hardness of the raw water. This should be kept in mind when  

figuring regeneration cycle for a water softener. If a Corosex/Calcite mixture is recommended to be used (for high flow rates or very low 

pH level), mix one part Corosex with four parts Calcite BEFORE adding to the tank.     NOTE: 1 cu ft. of calcite = 85 lbs. 

IRON FILTERS, (7-LXIM-, 7-LXIMAIR-):

 Mineral used: Birm. No chemical regenerant is required, backwash periodically. No hardness 

is added to the water. For clear water iron, when the pH is less than seven (7) in the raw water, a water softener should be used in 

place of the iron filter.  Note: When using Birm for iron removal, it is necessary that the water: contain  no oil or hydrogen sulfide, 

organic matter not to exceed 4-5 ppm, the D.O. content equal at least 15% of iron content with a pH of 6.8 or more. If the influent water 

has a pH of less that 6.8, neutralizing additives such as Calcite, Corosex or soda ash may be used prior to the Birm filter to raise the 

pH. A water having a low D.O. level may be pretreated by aeration (1-LXIMAIR-). Chlorination greatly reduces Birm’s activity. High 

concentrations of chlorine compounds may deplete the catalytic coating. 

COLOR, TASTE AND ODOR FILTERS, (7-LXCT-, 1-LXCTAIR-): 

Mineral used: Carbon. Used for removal of chlorine, color, taste, odor 

and low levels of sulfur, etc. The mineral bed should be backwashed periodically, but will in time reach the maximum absorbency. When 

this occurs the carbon should be completely replaced. For removal of chloramines, stronger levels of sulfur, and even iron, special 

catalytic carbon is recommended. When catalytic carbon is used for sulfur and iron removal, pretreatment by aeration is recommended 

to ensure 4 ppm of D. O. (7-LXCTAIR-).

SEDIMENT AND TURBIDITY, (7-LXST-):

 Mineral used: Filter AG. This filter will filter out dirt, silica, etc. down to the 20-40 

micron range. In most cases it has a lifetime fill and should be backwashed periodically depending on local conditions. Pressure drop is 

very low.

DRIVE ASSEMBLY (refer to pages 11&12 for diagrams):

Remove the valve cover to access the drive assembly.
Disconnect the power source plug (black wire) from the PC board prior to disconnecting the motor or water meter plugs from the PC 

board. The power source plug connects to the four-pin jack. The motor plug connects to the two-pin jack on the left-hand side of the PC 

board. The water meter plug (gray wire) connects to the three-pin jack on the far right-hand side of the PC board.
The PC board can be removed separately from the drive bracket but it is not recommended. Do not attempt to remove the display panel 

from the PC board. Handle the board by the edges. To remove the PC board from the drive bracket, unplug the power, water meter and 

motor plugs from the PC board. Lift the middle latch along the top of the drive bracket while pulling outward on the top of the PC board. 

The drive bracket has two plastic pins that fit into the holes on the lower edge of the PC board. Once the PC board is tilted about 45° 

from the drive bracket it can be lifted off of these pins. To reinstall the PC board, position the lower edge of the PC board so that the 

holes in the PC board line up with the plastic pins. Push the top of the PC board towards the valve until it snaps under the middle latch, 

weave the power and water meter wires into the holders and reconnect the motor, water meter and power plugs.
The drive bracket must be removed to access the drive cap assembly and pistons or the drive gear cover. It is not necessary to remove 

the PC board from the drive bracket to remove the drive bracket. To remove the drive bracket start by removing the plugs for the power 

source and the water meter. Unweave the wires from the side holders. Two tabs on the top of the drive back plate hold the drive bracket 

in place. Simultaneously lift the two tabs and gently ease the top of the drive bracket forward. The lower edge of the drive bracket has 

two notches that rest on the drive back plate. Lift up and outward on the drive bracket to disengage the notches.
To reassemble, seat the bottom of the drive bracket so the notches are engaged at the bottom of the drive back plate. Push the top of 

the drive bracket toward the two latches. The drive bracket may have to be lifted slightly to let the threaded piston rod pass through 

the hole in the drive bracket. Maintain a slight engaging force on top of the drive bracket while deflecting the bracket slightly to the left 

by pressing on the side of the upper right corner. This helps the drive gears mesh with the drive cap assembly. The drive bracket is 

properly seated when it snaps under the latches on the drive back plate. If resistance is felt before latching, then notches are not fully 

engaged, the piston rod is not in hole, the wires are jammed between the drive bracket and drive back plate, or the gear is not engaging 

the drive cap assembly. 
To inspect the drive gears, the drive gear cover needs to be removed. Before trying to remove the gear cover, the drive bracket must 

be removed from the drive back plate. (Refer to the instructions above regarding removing the drive bracket from the drive back plate. 

The drive gear cover can be removed from the drive bracket without removing the motor or the PC board.) The drive gear cover is held 

in place on the drive bracket by three clips. The largest of the three clips is always orientated to the bottom of the drive bracket. With 

the PC board facing up, push in and down on the large clip on the drive gear cover. Handle the cover and the gears carefully so that the 

gears do not fall off the pegs in the cover.

SERVICE INSTRUCTIONS

Содержание 7-LXCT-1

Страница 1: ...e inspection purposes please file this booklet with your important documents ELECTRONIC WATER FILTER WITH THE X FACTOR CONTROL VALVE INSTALLATION OPERATING AND SERVICE MANUAL WATER FILTERS AND NEUTRALIZERS ACID NEUTRALIZERS 7 LXDAN 1 7 LXDAN 1 5 7 LXDAN 2 7 LXDAN 3 IRON FILTER 7 LXIM 1 7 LXIM 2 7 LXIM 3 COLOR TASTE ODOR 7 LXCT 1 7 LXCT 2 7 LXCT 3 SEDIMENT TURBIDITY 7 LXST 1 7 LXST 2 7 LXST 3 AERAT...

Страница 2: ...n Instructions for 7 LXCTAIR 7 LXIMAIR 7 Placing Filter into Service 8 General Operation 8 Set Time of Day 9 Adjust Days Between Backwash or Time of Backwash 9 10 Low Battery 10 Contact Screen Programming 10 Parts Diagrams 11 17 Service Instructions 18 20 Troubleshooting 21 23 COMPONENTS MODEL MINERAL TANK PART NO dia x ht PART ID MINERAL BAG qty 7 LXCT 2 FG1348VT 13x48 A8009 CARBON 2 7 LXCT 3 FG1...

Страница 3: ...y damage the nut split ring or o ring Solder joints should be cool and solvent cements should be set before installing the nut split ring and o ring Avoid getting primer and solvent cement on any part of the o ring split rings bypass valve or control valve Install grounding strap on metal pipes This water filter is not to be used for treating water that is microbiologically unsafe or of unknown qu...

Страница 4: ...glass filled Noryl or equivalent and the nuts and caps are glass filled polypropylene All seals are self lubricating EPDM to help prevent valve seizing after long periods of non use Internal o rings can easily be replaced if service is required The bypass consists of two interchangeable plug valves that are operated independently by red arrow shaped handles The handles identify the flow direction ...

Страница 5: ... 4 When assembling the installation fitting package inlet and outlet connect the fitting to the plumbing system first and then attach the nut split ring and o ring Heat from soldering or solvent cements may damage the nut split ring or o ring Solder joint should be cool and solvent cements should be set before installing the nut split ring and o ring Avoid getting primer and solvent cement on any ...

Страница 6: ... HOT LOCATE WATER FILTER CLOSE TO A DRAIN AVOID OVERHEAD DRAIN LINES IF POSSIBLE TO PREVENT BACK PRESSURE ON THE SYSTEM IF OVERHEAD DRAIN LINE IS USED AND EXCEEDS 5 FEET ABOVE CONNECTION ON CONTROL VALVE OR IF DRAIN LINE EXCEEDS 20 FEET IN LENGTH DRAIN LINE PIPE SIZE SHOULD BE MINIMUM 3 4 LOCATE WATER FILTER CLOSE TO A DRAIN AVOID OVERHEAD DRAIN LINES IF POSSIBLE TO PREVENT BACK PRESSURE ON THE SY...

Страница 7: ...INE AFTER THE AERATION SYSTEM BACKWASHES A SPUTTERING OF AIR MAY BE NOTICED AT THE FIRST WATER FIXTURE TO BE USED AFTER THE SYSTEM BACKWASHES IF THIS IS OBJECTIONABLE A CHECK VALVE CAN BE INSTALLED DIRECTLY AFTER THE AERATION SYSTEM NOTE IF A CHECK VALVE IS INSTALLED BETWEEN A PRESSURE TANK AND A WATER HEATER A HOT WATER EXPANSION TANK IS REQUIRED ON THE COLD WATER INLET OF THE WATER HEATER A SMAL...

Страница 8: ...s an air pocket to form for the filter to function properly Control will automatically advance to the FILTERING position Open the outlet valve of the filter or if using optional bypass place to NORMAL OPERATION MODE see figure 1 on page 4 FOR ALL OTHER FILTERS When water is flowing steadily to drain without the presence of air momentarily press REGEN again Display will read RINSE Open the outlet v...

Страница 9: ... and simultaneously for 3 seconds to access Installer Display Settings STEP 2 Day Override Set the maximum number of days between backwashes REGEN If value set to OFF backwash initiation is based solely on volume used If value is set as a number allowable range from 1 to 28 a backwash initiation will be called for on that day even if sufficient volume of water were not used to call for a backwash ...

Страница 10: ... digit Banner Text Set the banner text up to a maximum of 44 characters Use the or to select letters of the alphabet numbers ampersand or a space in the banner text Press NEXT to forward to the next character or to exit the Installer Display Settings A non rechargeable coin cell battery is located on the circuit board used only to maintain the time of day during power outages all other information...

Страница 11: ...ush down to fully seat Battery replacement is 3 volt lithium coin cell type 2032 Correct Battery Orientation 1 2 3 5 6 4 X FACTOR FRONT COVER AND DRIVE ASSEMBLY After completing any valve maintenance involving the drive assembly or the drive cap assembly and pistons unplug power source jack from the printed circuit board black wire and plug back in or press and hold NEXT and REGEN buttons for 3 se...

Страница 12: ... Drawing No Order No Description Qty 1 V3005 Spacer Stack Assembly 1 2 V3004 Drive Cap Assy 1 3 V3178LP Back Plate 1 4 V3011 Piston Downflow Assy 1 5 V3174 Regenerant Piston 1 6 V3135 O ring 228 1 7 V3180 O ring 337 1 8 V3105 O ring 215 Distributor Tube 1 Not Shown V3001 Body Assy Downflow 1 Only used with 7 LXCTAIR and 7 LXIMAIR models DRIVE CAP ASSEMBLY DOWNFLOW PISTON REGENERANT PISTON AND SPAC...

Страница 13: ...r tightened by hand or with the service spanner wrench see page 16 If necessary a pliers can be used to unscrew the nut or cap Do not use a pipe wrench to tighten or loosen nuts or caps Do not place a screwdriver in slots on caps and or tap with a hammer Refer to page 20 for detailed service instructions Drawing No Order No Description Qty 1 V3151 Nut 1 QC 1 2 V3003 Meter Assy 1 3 V3118 01 Turbine...

Страница 14: ...edge Do not use pipe dope or other sealants on threads Teflon tape must be used on threads of 3 4 NPT connection unless using 5 8 polytubing Do not use Vaseline oils other hydrocarbon lubricants or spray silicone anywhere A silicone lubricant may be used on black o rings but is not necessary Dwg No Order No Description Qty 1 H4615 Elbow Locking Clip 1 2 V3008 02 Drain FTG 1 Straight 1 3 V3166 Drai...

Страница 15: ...ng Vertical Adapter Assembly Drawing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3 V3105 O Ring 215 2 4 V3191 Vertical Adapter 2 INSTALLATION FITTING ASSEMBLIES Do not use pipe dope or other sealants on threads Teflon tape must be used on threads of 1 NPT connection Teflon tape is not necessary on the nut connection nor caps because of o ring seals The nut a...

Страница 16: ...o tools are necessary to assemble or disassemble the valve the wrench shown in various positions on the valve may be purchased to aid in assembly or disassembly Loosens Injector And Bypass Caps Loosens Drive Cap SERVICE SPANNER WRENCH ...

Страница 17: ...uantity of 24 Order No V3007 09 Description Fitting 1 1 Brass Sweat Assembly Drawing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3 V3105 O Ring 215 2 4 V3375 Fitting 1 1 Brass Sweat 2 Order No V3007 07 Description Fitting 1 1 PVC Solvent Assembly Drawing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3 V3105 O Ring 215 2 ...

Страница 18: ...ically depending on local conditions Pressure drop is very low DRIVE ASSEMBLY refer to pages 11 12 for diagrams Remove the valve cover to access the drive assembly Disconnect the power source plug black wire from the PC board prior to disconnecting the motor or water meter plugs from the PC board The power source plug connects to the four pin jack The motor plug connects to the two pin jack on the...

Страница 19: ...d seals with an o ring To remove the drive cap assembly use the special plastic service spanner wrench see page 16 or insert a to flat blade screwdriver into one of the slots around the top 2 of the drive cap assembly so it engages the notches molded into the drive back plate around the top 2 of the piston cavity See figure below The notches are visible through the holes Lever the screwdriver so t...

Страница 20: ...liers if necessary Attached to the injector cap is a screen Remove the screen and clean if fouled The plug and or injector can be pried out with a small screwdriver The plug can be wiped clean If the plug leaks replace the entire plug The injector consists of a throat and a nozzle Chemically clean the injector with vinegar or sodium bisulfite The holes can be blown out with air Both pieces have sm...

Страница 21: ...place meter f Defective PC Board f Replace PC Board 4 Control valve backwashes at wrong time of day a Power outage a Reset time of day If PC Board has battery back up present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions b Time of day not set correctly b Reset to correct time of day c Time of backwash set incorrectly c Reset backwash time d Control valve s...

Страница 22: ...ition or disconnect power supply from PC Board for 5 seconds and then reconnect b PC Board not properly snapped into drive bracket b Properly snap PC Board into drive bracket and then Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect c Missing reduction gears c Replace missing gears 11...

Страница 23: ...s NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect Then re program valve to proper setting b MAV NHBP motor wire not connected to PC Board b Connect MAV NHBP motor to PC Board two pin connection labeled MAV MTR Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston...

Страница 24: ...PAGE 24 A DIVISION OF C B TOOL CO 1340 MANHEIM PIKE LANCASTER PA 17601 3196 TEL 717 397 3521 FAX 717 392 0266 www lancasterwatertreatment com E mail info lancasterpump com 8 12 ...

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