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1.  With the burner power shut off, remove the air filter by sliding it off.  

2.  Remove the air tubing from the quick connect fitting, by pushing in the metal ring 

while pulling the tubing out.  

3.  Remove the two hex bolts with a 7/16” wrench and slide the air compressor 

assembly out of the burner body. 

4.  Use a 9/64” Allen wrench to carefully remove the air compressor cover plate and 

carbon gasket. 

5.  Inspect the carbon gasket for wear—reverse if worn or replace as necessary. 

6.  Spin the compressor shaft by hand and observe the vanes. 

7.  If the vanes do not move in their slots as the rotor turns, clean the vanes. Clean the 

vanes and compressor body using Gast compressor cleaning fluid or suitable 

equivalent.  

 

Note: Do not use oils or petroleum solvents, such as engine degreasers. These fluids 

leave unwanted residues behind that may cause the vanes to stick and/or bind. If the 

vanes are worn out, you may purchase a vane replacement kit (PN 75000166). 

 

8.  Reassemble the air compressor.  Be careful not to over-tighten the cover plate. 

9.  While the air compressor is out of the burner, remove the interior coupling that 

transmits rotation from the motor gear grip to the air compressor gear grip. 

10.  Inspect the coupling hubs and elastic sleeve for wear or damage. Replace if needed. 

(the motor may also need to be detached from the burner to for inspection/service) 

11.  Reinstall the coupling, compressor assembly, air tube, and air filter.  Ensure the 

coupling sleeve ends align properly with the coupling hubs. If any part of the coupling 

needs to be replaced go to step 12.  Otherwise go to step 13. 

12.  On the motor side, the blower wheel should be set so that 7/8” of the shaft is exposed 

when the coupling hub is removed. Fully seat the coupling hub with the larger interior 

dimension against the blower hub and ensure that the set screw is tightened securely 

to the flat portion of the shaft. Slide the coupling’s elastic sleeve onto the motor-side 

hub, then secure the motor to the burner housing.  Secure the coupling hub with the 

smaller interior dimension as far onto the compressor shaft as possible such that the 

set screw is still on the flat portion of the shaft. Secure the set screw to the flat of the 

compressor shaft.  Slowly slide the compressor and coupling hub into the coupling 

sleeve and secure the air compressor to the burner housing.  Make sure the tabs on 

the spacer plate under the air compressor align with the bolt holes before tightening 

and verify the compressor is fully seated once complete.   

13.  Run the burner and confirm/adjust the air pressure to 3 - 4 psi. 

 

 

 

 

Coupling from Motor to Compressor

 

Elastic Sleeve 

Compressor-side Hub 

Air Compressor 

Burner Motor 

Motor-side Hub 

Blower Wheel 

Содержание XT-75

Страница 1: ...tion Operation Manual Multi Fuel Waste Oil Heater Model XT 75 115V 60Hz Lanair Products LLC 4109 Capital Circle Janesville WI 53546 www lanair com 1 888 370 6531 Item 81010044 Rev D Issue Date 23 Augu...

Страница 2: ......

Страница 3: ...om information provided in this manual Installations in Canada shall be in accordance with the regulations of authorities having jurisdiction and installation practice shall be made according to CSA s...

Страница 4: ...ion 8 4 Electrical System Installation 9 4 1 Wall Thermostat Standard 9 4 2 Main Electrical Connection 10 5 Startup and Operation 11 5 1 Do s and Don ts Tech Tips 11 5 2 Burner Primary Control Operati...

Страница 5: ...bleshooting 30 8 Appendices 32 8 1 Wiring Diagram 32 8 2 Primary Control Instructions 34 8 3 Chimney Flue Installation Instructions 38 8 4 Heater Specifications 42 8 5 75H Heater Maintenance Schedule...

Страница 6: ...Lanair for help with finding a qualified installation and service company Failure to install and maintain your heater properly will void your warranty and the UL listing Do not attempt to start the b...

Страница 7: ...ions are taken in managing their used oil Combustion Exhaust Gases The exhaust products from the combustion are dangerous to breathe The heater must be attached to a flue which properly vents the exha...

Страница 8: ...fting and handling Always follow safe practices and use proper equipment Never climb on the equipment Do not take risks when installing or servicing the equipment All cover plates enclosures and guard...

Страница 9: ...rdance with this manual and in accordance with all the regulation authorities having jurisdiction as well as CSA Standard B 139 Installation Code for Oil Burning Equipment Electrical installation in C...

Страница 10: ...ples of substances that should never be added include but are not limited to Gasoline Hazardous Waste Anti freeze Carburetor Cleaner Paint Thinner Any Chlorinated Material Parts Washer Solvents Oil Ad...

Страница 11: ...le codes and regulations for precedence Non compliance to minimum clearances may result in fire explosion personal injury or death Minimum Clearances per U L Listing Front 24 Sides 18 Rear 6 Flue Pipe...

Страница 12: ...designed to be used with ductwork 5 Maximize the vertical run of flue and avoid horizontal runs Allow access for clean out 6 Mount the wall thermostat to an interior wall Do not allow it to hang by th...

Страница 13: ...Structural Requirements Canada In Canada the structure in which the used oil burning appliance is housed shall be no less than 4 6m 15ft high at the point where the appliance is situated and have a mi...

Страница 14: ...is important that you review all safety rules in this section and all safety rules in the manuals provided with your manufactured flue kit If you have any doubt about your ability to complete the ins...

Страница 15: ...double wall product used Install flue system per the flue manufacturer s instructions making sure to fully comply with national safety standards such as NFPA 31 54 and 211 Refer to fire and building...

Страница 16: ...ufacturer instructions for clearances through ceiling roof and any 24 Gauge minimum Steel single wall flue with at least 18 of clearance to combustible surfaces non enclosed heated space areas only ch...

Страница 17: ...te the tubes as only one is needed Attach the one end of a tube to the draft gauge port labeled Low at top of the gauge Note By doing this the negative readings will now read positive on the gauge sca...

Страница 18: ...on Locate the thermostat five feet 1 5 m above the floor on an interior wall not in the path of warm or cold air Do not mount the thermostat on a cold exterior wall Do not install the thermostat on th...

Страница 19: ...exible metal conduit with white black and green wires NEC size 14 AWG 3 Remove cabinet wire box cover 4 A standard knockout hole is provided on the back side of the wiring box for installing the power...

Страница 20: ...ry Control which is set to a 30 second trial for ignition and a 2 minute post purge burner off delay after a call for heat The two T Terminals are for the thermostat signal To simulate a closed thermo...

Страница 21: ...tion of unburned fuel in the combustion chamber potentially generating smoke rumbling and or misfiring once the burner lights Primary Control Recycle Mode Once a flame has been established if the burn...

Страница 22: ...T2 terminals of the primary control with an alligator clip or short wire 5 Once the burner motor starts running bridge the F1 and F2 terminals of the primary control 6 Monitor the view port on the sid...

Страница 23: ...n WC Draft Gauge Knob Weight Damper Door 0 04 Inches WC Draft reading and adjustment If the draft gauge reading is less than 0 04 inches of WC Loosen the adjustment weight on the barometric damper doo...

Страница 24: ...g a clogged nozzle or solenoid valve obstructions in the nozzle block or possibly the solenoid valve is not opening properly Clean or repair as necessary Vacuum Gauge The vacuum gauge on the inlet of...

Страница 25: ...t the shutter loosen the locking screws then rotate the shutter and retighten the locking screws Burn Quality Smoke Measurement A qualified service technician may measure smoke content following proce...

Страница 26: ...4 for a list of approved fuels Monitor the bottom of your tank for water and drain it off on a regular basis To extend the cleaning interval of the in tank filters pre screening the oil prior to putti...

Страница 27: ...nance Wear proper safety equipment for the tasks including a HEPA quality dust mask to avoid inhalation of ash dust when cleaning the heat exchanger or flue Use suitable access aids equipment when wor...

Страница 28: ...ntion head settings annually Sect 6 4 5 Clean inspect solenoid valve and replace O rings annually Clean inspect nozzle and flame retention head annually and replace nozzle or O ring when needed Clean...

Страница 29: ...or if there are signs of incomplete combustion or smoke or if unburned fuel has accumulated in the heat exchanger Tools Required 5 16 nut driver socket ratchet and open ended wrenches chimney brush wo...

Страница 30: ...uum with a HEPA filter may also be used to remove ash 9 Remove the trash bag and properly dispose of the ash 10 Remove the viewport cover and glass by unscrewing the cover from the viewport tube 11 Cl...

Страница 31: ...and locked out at the circuit breaker Procedure 1 Wear all safety equipment NOTE This job is easier with two people 2 Remove screws from wire guard on the bottom of the heater cabinet 3 Tilt the fan...

Страница 32: ...ick connect fitting in the nozzle block by pushing the metal ring on the end of the fitting in while pulling the tube out 5 Disconnect the white plug from the receptacle 6 Disconnect the red preheater...

Страница 33: ...not overtighten Replace any gaskets or o rings that are damaged NOTE The rubber fiberglass insulation piece is required to prevent arcing between the electrode and nozzle block It is held in place by...

Страница 34: ...cked Electrode Tips should be 1 16 1 6 mm behind the end of the Nozzle Nozzle protrudes approximately 1 8 3 mm beyond Retention Head vanes Vertical location of electrode wires 7 16 1 6 mm from center...

Страница 35: ...d is centered within the Air Tube If not centered straighten the centering Tabs of the Retention Head if they are bent Loosen the panel nut center the Retention Head and retighten the panel nut if nec...

Страница 36: ...uipment 2 Replace the compressor air filter annually PN 20210112 3 Start the burner by moving the wall thermostat above room temperature and note the air compressor output on the gauge If the gauge re...

Страница 37: ...c sleeve for wear or damage Replace if needed the motor may also need to be detached from the burner to for inspection service 11 Reinstall the coupling compressor assembly air tube and air filter Ens...

Страница 38: ...sconnect the three float switch wires Note colors 4 Use the 5 8 and 3 4 wrenches to disconnect the flare fitting at the inlet to the pump 5 Remove the 2 bushing from the tank with a pipe wrench The co...

Страница 39: ...ther fuel burning appliance been added to the building or room Consider make up air requirements for all appliances b Exhaust Flue System Check draft setting Have changes taken place on the roof that...

Страница 40: ...clean if necessary h Are the oil preheaters working properly With the thermostat unplugged so the burner will not attempt to start carefully open the burner cover and feel the nozzle block to make su...

Страница 41: ...8 Appendices 8 1 Wiring Diagram...

Страница 42: ......

Страница 43: ...34 Call 1 888 370 6531 for Technical Support 8 2 Primary Control Instructions...

Страница 44: ...35 Call 1 888 370 6531 for Technical Support Not used with RES 75 kBTU h units...

Страница 45: ...36 Call 1 888 370 6531 for Technical Support No latch up with RES 75 kBTU h units...

Страница 46: ...37 Call 1 888 370 6531 for Technical Support...

Страница 47: ...d to run your flue through the wall rather than through the roof as shown in these instructions a thru the wall flue kit will be required If you did not purchase one please contact technical support t...

Страница 48: ...in roof and cut an oval hole around it refer to chart above for hole sizing on sloped roof NOTE For a metal roof use the 1 Clearance column For a combustible roof use the 2 Clearance column 7 Loosely...

Страница 49: ...should be added part 4913 17 Install rain cap to top of pipe Twist to lock in place INSIDE 18 Relocate or uncover heater Install tee and draft control crimped side down into exhaust outlet on top 19 I...

Страница 50: ...Boot Dektite 8 76001403 Firestop Shield 4920 Slip Connector 6 x 14 74000270 Roof Support Bracket 76001406 Tee and Damper 6 Black 4804 Chimney Pipe DW 6 x 36 76001405 Adapter 6 Crimped to Black Pipe 4...

Страница 51: ...ck Atomizing Air Pressure 3 4 PSI Fan Size 13 Flue Size 6 Unit Heater No Ductwork Fuse Size 8A 15A Max Burner Motor 1 7 HP 115V 60Hz 3450 RPM 1 5A Metering Pump Motor 15Watt 115V 60Hz 0 3A Ignition Tr...

Страница 52: ...k retention head electrode settings Annually Clean solenoid valve Annually Check air compressor pressure performance replace filter Annually Clean cad cell lens Annually Check replace burner gasket An...

Страница 53: ...erson other than the original buyer 10 Equipment or products installed outside of the continental U S or Canada 11 Products or parts in which the serial number has been altered defaced or removed The...

Страница 54: ...45 Call 1 888 370 6531 for Technical Support 9...

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