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Table of Contents

Table of Contents

Important Information about the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.1

Validity of these Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2

Information on Using this Operating Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.1

Classification of the Safety Instructions and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2

Proper Use - Conditions of Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.3

Permissible Users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4

Safety Equipment/Safety Measures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.1

Designs and Accessories of the KS1D Combination Probe. . . . . . . . . . . . . . . . . . . . . . 11

3.2

C: Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Display and Operational Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.2

Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.2.1 Password Entry Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.2.2 Information Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.2.3 Calibration Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.2.4 Settings Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.3

Status Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.4

Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.4.1 Main Menu - Password Entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.4.2 Main Menu - Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.4.3 Main Menu - Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.4.4 Main Menu - Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4.5

LSB Remote Software (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.6

External Operation via Programming Unit (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.1

Checking/Calibrating the KS1D Combination Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.1.1 Checking/Calibrating the Air Voltage (Offset) . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.1.2 Checking/Calibrating the O

Electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.1.3 Checking/Calibrating the CO/H

Electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.1.4 Reading the Measured Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.1.5 Enter the Password for the Access Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.1.6 Activate/deactivate Maintenance Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.1.7 Response of the Internal Resistance Regulation. . . . . . . . . . . . . . . . . . . . . . . . 32

5.1.8 Premature Cold Start Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5.1.9 Calibrating the Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.1.9.1 Offset Calibration perform to 21 % O2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

5.1.9.2 Calibrating the O

Electrode in the Operating Point . . . . . . . . . . . . . . . . . . . . . 37

5.1.9.3 Perform a Calibration of the CO/H

Electrode . . . . . . . . . . . . . . . . . . . . . . . . . . 38

5.1.10 Checking/Calibrating with Test Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

5.1.11 Checking/Calibrating with Reference Measurement . . . . . . . . . . . . . . . . . . . . . 43

5.1.12 Simple Function Test of the CO/H

Electrode . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5.1.13 Wear-and-Tear Parts of the KS1D Combination Probe . . . . . . . . . . . . . . . . . . . 44

5.2

Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.2.1 Maintenance Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Содержание LT3

Страница 1: ...www lamtec de Sensors and Systems for Combustion Engineering Quick Reference for End Users Lambda Transmitter LT3 Combination Probe KS1D...

Страница 2: ......

Страница 3: ...3 4 4 4 Main Menu Settings 24 4 5 LSB Remote Software Optional 25 4 6 External Operation via Programming Unit optional 26 5 Maintenance 27 5 1 Checking Calibrating the KS1D Combination Probe 27 5 1 1...

Страница 4: ...Functional Description 59 8 2 2 Factory Setting of the Digital Outputs 60 8 2 3 Settings 60 8 2 4 Diagnosis of the Digital Outputs 62 8 3 Digital Inputs via the LSB Module LSB Address 11 and 55 63 8...

Страница 5: ...al describe the Lambda Transmitter LT3 with all required components The infor mation in this document applies to the software version V0 106 If you utilise a different ver sion this can lead to other...

Страница 6: ...d by re spective pictograms They serve to safeguard your personal safety and help you to avoid op erating errors This operating manual contains the information required for the product to be used in a...

Страница 7: ...draws the user s attention to the possibility of imminent danger If it is not avoided it may result in death or very serious injury The plant including its surroundings could be damaged CAUTION This...

Страница 8: ...ansportation and storage as well as maintenance and service are maintained Intended use The product described here has left the factory in a flawless safe and checked condition and it must be maintain...

Страница 9: ...VDE 0105 or IEC 364 or directly comparable standards like DIN 0832 These persons must have access to the provided operating manual and any pertinent or der related documentation during all work and ob...

Страница 10: ...the faulty equipment can be switched off immediately A switch off does not lead to direct follow up problems Avoiding consequential damages To avoid consequential damages in the event of failure whic...

Страница 11: ...decom missioning transport and storage NOTICE Do not switch off the Lambda Transmitter LT3 as long as the KS1D Combination Probe is mounted Not even if the associated plant has been brought to a stand...

Страница 12: ...in the superstoichiometric area 1 in situ directly in the flue gas Fig 3 1 Standard design of the KS1D Combination Probe Fig 3 2 KS1D Combination Probe without housing Alternatively Fig 3 3 KS1D Combi...

Страница 13: ...12 3 Product Description Fig 3 4 KS1D Combination Probe for manual cleaning 1 KS1D HT Combination Probe 2 High dust reception flange with pneumatic fittings...

Страница 14: ...13 3 Product Description 3 2 C Declaration of Conformity...

Страница 15: ...14 3 Product Description...

Страница 16: ...the standard Functions Reading of the O2 and COe measured values Password entry Information regarding the probe fuel warnings faults software version CRC and serial number Calibration of measurement...

Страница 17: ...you to menu entries or to the edit mode in the case of selected pa rameters or values With the keys and the currently selected value can be changed accordingly Hold down the respective key and the va...

Страница 18: ...17 4 Display and Operational Controls 4 2 2 Information Menu Structure 4 2 3 Calibration Menu Structure...

Страница 19: ...18 4 Display and Operational Controls 4 2 4 Settings Menu Structure...

Страница 20: ...ription status line Active fault warning Operating mode OK Heat up cold start Status of limit values 1 4 Active limit value not triggered Non active limit value off Active limit value undershot exceed...

Страница 21: ...In case of overflow underflow of the measuring range the corresponding measured values flash Press ENTER to access the main menu Meaning of the symbols Password entry Information regarding the probe a...

Страница 22: ...21 4 Display and Operational Controls 4 4 1 Main Menu Password Entry...

Страница 23: ...ls 4 4 2 Main Menu Information Meaning of the symbols Measured values and probe data Fault warning history Software version of LT3 and display CRC checksums Serial number Manual reset of the limit val...

Страница 24: ...u Calibration Meaning of the symbols Required access level Offset of calibration to 21 O2 air calibra tion Without COe calibration At least 1 Customer or higher O2 calibration At least 1 Customer or h...

Страница 25: ...ance mode Without Filter time of the measured values Without Analogue outputs At least 1 Customer or higher Triggering of probe replacement At least 1 Customer or higher CO trigger threshold At least...

Страница 26: ...eading writing and comparison of data records Including connecting cable for USB CAN module LT3 length of 4 m For connection to the existing 5 pole M12 socket Including USB CAN module type 657R9000 Wi...

Страница 27: ...al Operation via Programming Unit optional Operation and Parameter Settings Full access by password to the parameter level Read and write datasets Including connecting cable length 4 m to connect to t...

Страница 28: ...6 hours after commissioning 12 months for natural gas combustion systems 5 1 1 Checking Calibrating the Air Voltage Offset 1 Switch off the plant If you cannot switch off the plant the probe must be d...

Страница 29: ...es and probe data with In MEASURED VALUES and PROBE DATA select Display of the O2 measured values Display of the COe measured values Display of the Rki internal probe resistances Display of the curren...

Страница 30: ...istance regulation is active Ph Display of the current heating capacity Rki S Display of the setpoint value for the internal resistance regulation O2 CO Evaluates the cross talk response between the O...

Страница 31: ...password via and ENTER Access level 1 Factory setting Customer Level 0000 access to customer functions only Customers can change the password for access level 1 For details ask the burner manufacture...

Страница 32: ...ues can be setted as an output during active maintenance mode In the main SETTINGS menu select In the MAINTENANCE MODE settings select Menu 460 ACTIVATE DEACTIVATE MAIN TENANCE MODE is opened Select w...

Страница 33: ...ed for optimum operation Rki O2 25 The probe does not become hot enough The probe was installed in a cold spot and is thus cooled Determine a new installation site If necessary check whether aRki O2 o...

Страница 34: ...cold start termination leads directly into measurement operation without an additional prompt If the probe does not reach its optimum operating point falsified measured values and possibly faults and...

Страница 35: ...The following calibrations must be performed with the probe after commissioning and or probe replacement 1 Offset calibration required see Chapter 5 1 9 1 Offset Calibration perform to 21 O2 Adapts t...

Страница 36: ...offset calibration the probe must be located in the ambient air and should run for at least 30 minutes in a fault free measuring mode No access level is required NOTICE In case of the KS1D HT type 65...

Страница 37: ...med The U O2 value stabilises to values between 10 20 mV The Rki internal probe resistance values lie between 15 25 Display of whether the internal probe resistance regulation is active Ph Display of...

Страница 38: ...this type Recommended test gas 3 vol O2 in N2 NOTICE When performing a reference measurement using an external measuring device check if the measuring device is measuring wet or dry In the case of de...

Страница 39: ...intenance Deactivate MAINTENANCE MODE In Probe Calibration select for O2 cali bration With change the O2 val ues of the probe Within 5 s confirm the calibration with otherwise the calibration is not a...

Страница 40: ...656R2015 a hose connection for calibration gas through which the test gas 40 60 l h can be input is available Recommended test gas 3 vol O2 200 ppm CO 100 ppm H2 in N2 COe value to be set 300 ppm A te...

Страница 41: ...Choose a test gas combination so that O2 or COee content lies in the usual plant specific range and within the specified measuring range of the probe In standard applications in the combustion technol...

Страница 42: ...device laying on the table 1 Probe LS2 KS1 KS1D in Standard housing 2 Hose 3 Particle filter 4 Test gas connection 5 Plug in nozzle for flue gas channel 6 Test gas outlet 7 Hose Fig 5 3 Testing devic...

Страница 43: ...e connected to the pressure reducer or the compressed air supply of the test gas bottle using hose or hose clamp Di 4 Da 6 mm 0 236 in The corresponding test gas is to be given up with 2 1 bar pressur...

Страница 44: ...rameter 15 internal value O2 the probe is fine Should the deviation of oxygen value be more than 0 2 vol the probe must be calibrated according to the manual 2 O2 O2 testing calibration Compare oxygen...

Страница 45: ...the CO H2 Electrode Test gas Composition O2 Vol COe ppm N2 Vol A 21 0 Rest B 3 0 Rest C 3 300 Rest CO Equivalent COe is the sum of all components in the exhaust gas In test gases it is represented by...

Страница 46: ...be with test gas containing CO NO H2 etc Some ppm are enough If the probe is OK this immediately reacts with a considerable increase in the probe voltage COe value respective to the probe dynamic resp...

Страница 47: ...ilities Maintenance mode Level 0 see Chap ter 5 2 1 Maintenance Mode Filter time of the measured values Level 0 Analogue outputs Level 1 see Chapter 8 1 3 Conversion of the Output Range via the User I...

Страница 48: ...e 5 2 4 Replacing a Probe 5 2 5 Display 5 2 6 Limit Values Probe replacement A minimum of access level 1 is required for triggering See Chapter 5 2 4 Replacing a Probe Display no access level is requi...

Страница 49: ...isplay 001 Use the arrow key to change back from display 001 to the appropriate indication of the limit values If the limit value must be quitted by hand a hand symbol is shown in the display Use the...

Страница 50: ...will be displayed by a blinking symbol in the status line of the screen With the arrow key you can reach the fault warning code from the main screen A fault warning is displayed until the according v...

Страница 51: ...the heating capacity cannot be further increased current actual value of Ri 20 to reached the setpoint value of the internal resistance Rki of 20 Check the value of the internal resistance Rki in the...

Страница 52: ...d or for LT3 over 100 tolerance time of 30 seconds 2 Rki O2 too low Internal resistance of ceramics of O2 under 10 tolerance time of 30 seconds Help If Rki O2 for LT3 F over 50 and or for LT3 over 100...

Страница 53: ...n Device or probe defective Contact the manufacturer and specify the trigger for diagnostic purposes Help Remove the probe and check it in ambient air Check the wiring between LT3 and probe sensor sig...

Страница 54: ...he O2 electrode in CO containing flue gas the O2 sen sors Kelvin value moves outside the permissible range 800 1200 K The warning WH004 or WH104 is indicated CO temperature is too high too low The cal...

Страница 55: ...54 6 Correcting Faults 1 Serial number customer ID or service password reset Contact the manufacturer Display if customer ID in LT3 and UI do not correspond Warning no Warning text...

Страница 56: ...Information select for the fault his tory Fault history 01 Number of the entry 001 Fault number of the main processor If the fault number is displayed as 101 100 there is a fault in the monitoring pro...

Страница 57: ...mantling the KS1D Combination Probe or the probe installation fit ting PIF Before opening shut down the system Wear suitable protective clothing and a protective mask Fix respective warning informatio...

Страница 58: ...ntrolled via the LSB SYSTEM BUS In the process the module is triggered by an adjustable address 1 99 The statuses of the outputs are transferred in the data bytes If an analogue output module with the...

Страница 59: ...ge adjustable between 0 30 000 ppm Factory setting 0 1 000 ppm 4 20 mA Analogue outputs 3 and 4 are currently deactivated at the factory and or reserved for other values such as flue gas temperature a...

Страница 60: ...ect to make set tings In SETTINGS select for analogue out puts Analogue outputs offer setting possibilities for current range or voltage range Output range Selection of the current or voltage range ac...

Страница 61: ...are to be executed NOTICE All outgoing lines from the LSB module must be screened The screens must be applied to the PE rail as short as possible NOTICE The termination resistor 120 must be installed...

Страница 62: ...factory In case of a later installa tion or exchange the LSB address 51 must be set on the module using only 2 rotary switches Digital output 1 Term 13 14 Locked faults Digital output 2 Term 23 24 War...

Страница 63: ...desired trigger to the respective digital output Warning locked fault Calibration Maintenance Limit value Limit value 1 digital output 1 only Limit value 2 digital output 2 only Limit value 3 digital...

Страница 64: ...uts 4 LEDs above the switches indicate the switching state of the digital outputs NOTICE Manual activation of the relay outputs Position 1 output contact always closed Position A output contact switch...

Страница 65: ...All outgoing lines from the LSB module must be screened The screens must be applied to the PE rail as short as possible NOTICE The termination resistor 120 must be installed and activated on the firs...

Страница 66: ...gnosis of the Digital Inputs 4 LEDs above the switches indicate the switching state of the digital outputs Digital input 1 Trigger OFFSET CALIBRATION Digital input 2 RESET FAULT Digital input 3 SWITCH...

Страница 67: ...nes from the HART module must be screened The screens must be applied to the PE rail as short as possible NOTICE The termination resistor 120 must be installed and activated on the first and the last...

Страница 68: ...BM100 listens for different measured process values on LSB processes these signals and transfers them to field bus Setting of LSB address not necessary 8 5 1 DIP Switch Use DIP switches to configure s...

Страница 69: ...Byte position Byte number wise from 1 Designation Configuration 1 2 COe actual value COe display value uint 16 value in ppm 3 4 COe actual value status Measure value status CO O2 and edge information...

Страница 70: ...ration 1 2 Fault warning reset Execution for change byte 1 2 of 0x55AA 0xAA55 0xAA55 0x55AA 3 ID number of digital module 1 16 Here specify the number of the digital module 1 16 and set the address on...

Страница 71: ...bit encoding Explanation 0x0001 CO edge not triggered 0x0002 CO edge triggered undershot 0x0001 0x0002 Not set Edge signal not determined by sending device 0x0200 Underrun 0x0400 Overrun 0x0800 Maint...

Страница 72: ...x 0 5 mm2 cabled in pairs with screening impedance 120 300 500 m 2 x 2 x 0 75 mm2 cabled in pairs with screening impedance 120 Example cable type for fixed installation LAPP cable 2170267 LAMTEC arti...

Страница 73: ...oss due to bound heat qAf tA tL A2 21 O2 B The calculation of the flue gas losses is based on the following mean fuel values Oil A2 0 68 B 0 007 Gas A2 0 66 B 0 009 It is assumed that the combustion t...

Страница 74: ...erature 0 400 C 3 3 Analogue output 3 efficiency Factory setting 80 100 4 20 mA 4 4 Analogue output 4 flue gas temperature Factory setting 0 400 C 4 20 mA DIP switch 1 LSB terminal resistance 120 ON a...

Страница 75: ...e ON Initialisation not yet performed or not successfully ended e g because the module could not be initialised No message has been received for at least 3 seconds LED 2 green POWER ON Module complete...

Страница 76: ...When uninstalling protect the ends of cables and the connectors from corrosion and soil ing Corroded connectors can cause malfunctions Always store in a dry location and if possible keep in the origi...

Страница 77: ...d KS1D is also based on environmental considerations The modules can easily be separated and sorted into distinct types and recycled accordingly The device contains electrical and electronic component...

Страница 78: ...ments are normally used here since the humidity has been extracted from the flue gas As a result O2 measurement values vary see diagrams below Fig 11 1 Theoretical max deviations of the O2 concentrati...

Страница 79: ...78 11 Appendix...

Страница 80: ...KG Wiesenstra e 6 D 69190 Walldorf Telefon 49 0 6227 6052 0 Telefax 49 0 6227 6052 57 info lamtec de www lamtec de publication no DLT3148 18 aEN 001 The information in this publication is subject to t...

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