background image

LAMBERT POWER Diesel Engine Operation and Maintenance Manual 

 

                                                                                       

 

 

24 

Maintenance Instructions

 

Special Notice   

●    Operators must carefully read this manual, and familiarize engine structure, and strictly 

follow the technique operations and maintenance schedule. At the same time pay more 

attention to the Warning sign and instructions. 

●    The engines before dispatch has been tested strictly as per the testing specifications.   

The throttle has been limited by sealing. It is not allowed to remove seal to increase speed,   

otherwise we will not be liable for this. 

●    The various bolts in engine have strict torque requirements and use times. Never loosen   

main bearing bolts or connecting rod bolts. The detailed requirements are present in manual. 

●    Before using new engine , it should be given 50 hours trial running. 

●    After engine starts at cold state, gradually raise the speed. Never make engine run at high   

speed, nor run at idle speed for long time. 

●    After engine is shut down, if environment temperature is below 0

, and no anti-freezing   

additive is not used, drain out the water in radiator and engine. 

●    The engine is not allowed to work without air cleaner, in case air goes into cylinder   

without being filtered. When working environment is bad, increase air cleaner element   

cleanliness or changing times to prevent early wear and tear of engine. 

●    When filling fuel and oil, choose the specified grade, and use the special clean container. 

When filling, they should be filtered. And fuel should be precipitated over 72 hours. 

 

Special Instructions 

● It is not allowed to remove injection pump oil seal. 

● Turbocharger rotor is high speed rotating parts. It is not allowed to dismantle. 

● Injection pump is precision component. 

●  Never  loosen  or  dismantle  engine  main  bearing  bolt  or  connecting  rod  bolts.  These 

bolts have strict torque and   

● Connecting rod bolt is one-time, un-reusable bolt.   

 

Содержание 6D10D200A

Страница 1: ...User Manual LAMBERT POWER CO LTD...

Страница 2: ...n and convenient maintenance It is widely used in heavy truck engineering machinery and generator set etc This Operation Manual mainly introduce LAMBERT Power diesel engine technical specifications pe...

Страница 3: ...be increased gradually Never increase the speed suddenly or make engine run at idle speed for a long time 4 After engine stops if the environment temperature is possible to be lower than 5 and no ant...

Страница 4: ...enance Manual Working Environment conditions 3 1 Technical Specifications 4 2 Fuel lubricating oil coolant and auxiliary materials for engine 5 3 Installation and connection of the engine 7 4 Operatio...

Страница 5: ...nd Maintenance Manual Working Environment conditions Standard working conditions Environment Temperature Tr 298K tr 25 Dry air pressure Pd 99kpa Vapor pressure Pw 1kpa When engine working conditions d...

Страница 6: ...258 258 283 286 315 288 317 323 355 r min 1500 Cylinder No 6 Firing Order 1 5 3 6 2 4 Intake Type TCI Compression Rated 16 1 bore Stroke mm 126 130 126 155 Displacement 9 726 11 596 Fuel Consumption g...

Страница 7: ...min 1500 Cylinder No 6 Firing Order 1 5 3 6 2 4 Intake Type TCI Compression Rated 17 1 16 1 bore Stroke mm 127 165 126 166 126 130 Displacement 12 6 12 4 9 726 Fuel Consumption g kw h 205 220 Oil Cons...

Страница 8: ...0 1800 2150 2100 1800 Cylinder No 6 Firing Order 1 5 3 6 2 4 Intake Type TCI Compression Rated 16 1 17 1 bore Stroke mm 126 130 126 155 127 165 Displacement 9 726 11 596 12 6 Fuel Consumption g kw h 2...

Страница 9: ...ty is about 24L and the level should be between the upper and lower scale graduation 1 Don t check the oil level when engine is running 2 Different quality oil can t be mixed to use 2 3 Lubricating gr...

Страница 10: ...bricating oil SAE grade Temperature environment 5W 30 30 35 10W 30 25 35 15W 40 20 40 20W 50 15 50 gear oil 85W 90 15 49 80W 90 25 49 85 140 viscosity is higher than 85W 90 15 49 2 6 Auxiliary materia...

Страница 11: ...spread to contact surface between cylinder and crankcase 7 Loctite 648 green Apply to bright metal surface for mounting function 8 Loctite 270080 green Used in plug and hole and apply to oil cavity a...

Страница 12: ...be less than 50mm and back pressure should be more than 6Kpa 2 The exhaust pipe exit outdoors should be covered with rain shield Water drain plug can be fitted in the lower place of exhaust pipe to m...

Страница 13: ...nt level If the coolant level is low open radiator cover and add coolant Never add a large amount of coolant when engine is hot If there is not enough coolant at top urgent conditions slowly add moder...

Страница 14: ...e different grades of fuel according to the outdoor temperature in winter Lubricating oil Choose different viscosity of lubricating oil as per different seasons Coolant Choose different grades and amo...

Страница 15: ...o be done during checkup and maintenance Sheet 5 1 Engine technical maintenance items Items for check First check P WD1 WD2 WD3 WD4 Change engine oil water pump Change oil filter each time when changi...

Страница 16: ...eck the oil level and coolant level include oil coolant drain off water in fuel filter check charging indicator and oil pressure indictor Check seal surface of oil water and air pipe connection to mak...

Страница 17: ...exhaust pipe cooling water pipe and cover the engine with plastic bag 6 Failure and trouble shooting 6 1 Engine doesn t start Failure cause Trouble shooting 1 The fuel pipes such as lift pump oil inl...

Страница 18: ...lace 4 1 The flow passage of compressor and turbine is blocked Clean up or replace 4 2 Floating bearings is invalid Replace 4 3 There are deposited carbon oil dirt in back gap of turbine and compresso...

Страница 19: ...l pipe has leaks Check and repair 6 Injector atomization is poor Check and adjust or repair 7 Timing phase or fuel supply timing is not correct Adjust valve clearance or fuel supply advance angle 8 Ai...

Страница 20: ...re Replace it if necessary 3 Timing or fuel supply timing is not right Check and repair 4 Nozzle atomization is poor Check and repair 5 Compressed pressure is low and fuel burn is not enough Piston is...

Страница 21: ...leakage Add oil 2 Main oil passage regulating valve is in fault Check valve clean up and repair 3 Oil leakage in lubricating system Check oil filter oil pipes connection washer is blocked or broken 4...

Страница 22: ...worn spares 7 Oil level in soil sump is low or lack of oil Check oil level and oil leaks Repair and add oil 6 10 Alternator doesn t generate electricity Failure causes Trouble shooting 1 Connected wi...

Страница 23: ...rchase Date Telephone No Distributor Mobile No Dear Customer Thank you very much for using our products In order to make sure you can operate and maintain engines please carefully read this manual and...

Страница 24: ...state gradually raise the speed Never make engine run at high speed nor run at idle speed for long time After engine is shut down if environment temperature is below 0 and no anti freezing additive is...

Отзывы: