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Shore Ramp DIY Kit     p/n: 000010 rev A 

doc: 400010 copyright© 2022 Lakeside Recreation, LLC 

Cutting 

Measure and cross-cut a piece of the 4x4 48” long. This piece should be free of any large knots which could weaken it.  
This piece will become the “Winch Strut”.  (Using a 7” Circular saw will require cutting from both sides to get all the way 
through.) 

Measure and cross-cut two pieces of the 2x4 36” long.  These pieces will become the “Front Foot” and “Rear Foot”. 

Mark the angled cuts on the top, rear ends of the 2x6 sides by measuring 7” along the top edge, and 1-¼” down the end 
and marking with a straight edge.  Cut using a suitable saw. 

 

Sanding (Recommended) 

Sand to clean up the angled cuts on the 2x6’s.  Add a radius to the edges of the cut and around the ends so as to avoid 
any sharp edges that could contact your PWC. 

Sand a radius on the edges of the cut ends of the 2x4 Rear Foot and Front Foot to avoid any sharp edges that could get 
stepped on by bare feet. 

4x4’s typically do not come with radius corners.  Sand a radius on the corners and the edges of the cut end of the Winch 
Strut to avoid any sharp edges near the winch handle. 

Mark & Drill the Axle Holes in the 2x6 Sides 

To avoid later confusion on which is the outside face of the sides, lay them down alongside each other with inner faces 
down, the top edges next to each other, and the two cut corners next to each other.  Mark the outer face. 

Measure 9” in from the end of the 2x6 Side with the angled cut to the first hole.  After that, the 8 total holes are spaced 
every 16”.  For best results, align the two sides and mark them together.  Each axle hole is ¾” from the top edge. 

 

Use a ¾” drill bit.  These holes will need to be precisely perpendicular for best results and ease of assembly.  Using a Drill 
Guide or even a Drill Press is strongly recommended to ensure these holes are bored precisely perpendicular. To avoid 
chipping that could interfere with wheel rotation, drill from the outside face.   

 

 

Содержание 000010

Страница 1: ...r QTY Size Length 2 2x6 12 1 2x4 6 cut into two 3 pieces 1 4x4 4 likely need to purchase 8 and cut Tools Needed The following tools will be necessary or useful to fabricate and assemble the Shore Ramp DIY Kit Wood Saw with blade suitable for cross cutting the 2x4 s the 4x4 and the angled rip cuts in the 2x6 s 3 8 Drill Bit 3 4 Drill Bit 1 1 8 Drill Bit Spade style recommended Drill Drill Guide or ...

Страница 2: ...oot and Front Foot to avoid any sharp edges that could get stepped on by bare feet 4x4 s typically do not come with radius corners Sand a radius on the corners and the edges of the cut end of the Winch Strut to avoid any sharp edges near the winch handle Mark Drill the Axle Holes in the 2x6 Sides To avoid later confusion on which is the outside face of the sides lay them down alongside each other ...

Страница 3: ...the bottom inner edge of the 2x6 Side Use a square to ensure the plate is square with the bottom of the 2x5 Side Mark the holes on the inside face of the 2x6 Side Unclamp and Drill the 3 8 Holes from the inside face of the 2x6 Sides Repeat for the other side In addition use the drill bit to make a clearance pocket deep on each inside face where the 5 8 elliptical hole is located Angle the drilling...

Страница 4: ...er side but don t push it through Get the next axle started into its hole and so on working down the length until all the axles are started in their holes Work the two sides closer together on the axles until the Sides are tight to the plates and the Axles are all centered A rubber mallet or scrap of 2x4 will be useful to persuade the side to slide onto all the axles and center the axles Insert th...

Страница 5: ...ations on the Strut Mount Plate and Lateral Plate Mark the hole locations through the tongue of the Lateral plate from below Unclamp and drill the 3 8 holes from the bottom of the Winch Strut Also mark and drill the hole locations for the winch from the top of the Winch Strut as shown Using the 1 1 8 drill bit Counter bore the four bolt holes on the top of the Winch Strut 1 2 inch deep and no more...

Страница 6: ...mount of the strap to better access the holes on the inside bottom of the winch Washers are provided for both ends of these bolts as the winch may have slotted mounting holes Assemble the Winch handle using the provided lock nut Add the Wheels Place a 3 4 washer and then a wheel on each of the axle ends and secure with a cotter pin through the hole The cotter pins can be bent most effectively with...

Страница 7: ...er with two people As the watercraft comes up and over the first roller confirm the watercraft is not rubbing on the Shore Ramp Wind the winch until the watercraft is pulled all the way up the ramp IMPORTANT Do not operate your watercraft in the shallows or attempt to power it up the ramp as the PWC s impeller will be damaged by sand and rocks pulled in from the bottom Always float your watercraft...

Страница 8: ...ion and dents b damage or loss caused by accident abuse misuse or other acts of nature or external causes c damage or failure due to improper assembly improper installation overloading beyond rated capacity or use for purposes not intended d damage to a product resulting from modification or alteration Determination of defects in material or workmanship which are covered under this warranty shall ...

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