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Mounting and operating instructions Electric transporter BLACK LINE

19/54

Assembly

5

ASSEMBLY

5.1

Important safety instructions

The work described in this chapter may only be carried out after reading chapter 2 "Safety" on
page 9 as well as the safety instructions and warnings for this chapter.
Chapter 2 "Safety" on page 9 provides general safety information for the entire product, details
of the safety-related equipment of the product, the required qualifications of personnel, and
warnings, which concern the entire procuct.
The safety instructions in this chapter supplement the general safety information and apply only
to this chapter.
The warning notices in this chapter supplement the general safety information and apply only to
this chapter.

WARNING!

Incorrect installation

Incorrect installation can lead to damage to the product and consequently to hazards for per-
sons.



Assembly work is only permitted to be carried out by qualified personnel.



Work to connect the electrical energy is only permitted to be carried out by qualified electri-
cians. The conformity of the mains frequency and voltage with the specifications in the tech-
nical data must be checked.



All power supply units may only be connected when the power supply is switched off.



The fixings must be of sufficient size to withstand the stresses during operation.



Injuries due to incorrect assembly.

NOTICE

Material damage due to moving parts

The carriage of the electric transporter moves horizontally over a defined stroke. Collision with
objects in the range of motion can lead to hazards and cause property damage.



Ensure the installation space is sufficient before mounting.



Mount all attachments so that they cannot collide with other parts.



Injuries or property damage could result from a crash during operation.

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Содержание 2299.60.12100.00

Страница 1: ...GY MEMBER OF THE LAEPPLE GROUP MOUNTING AND OPERATING INSTRUCTIONS ELECTRIC TRANSPORTER BLACK LINE 2299 60 12100 00 2299 60 14100 00 2299 60 18100 00 Mounting and operating instructions Electric transporter BLACK LINE ...

Страница 2: ...this manual including the title page 54 These instructions are valid for the product 2299 60 12100 00 2299 60 14100 00 2299 60 18100 00 Electric transporter BLACK LINE This document was created by FIBRO GMBH August Läpple Weg DE 74855 Hassmersheim Phone 49 0 62 66 73 0 Fax 49 0 62 66 73 237 E mail info fibro de Internet www fibro de All rights to this document are subject to copyright of the autho...

Страница 3: ...ersonnel 9 2 1 3 Personnel requirements 10 2 2 Residual risks 11 3 Product description 12 3 1 System structure and equipment 12 3 2 Function 13 3 3 Technical data 14 3 3 1 Type plate 17 3 3 2 Tightening torques 17 4 Transport 18 4 1 Transport damage 18 4 2 Interim storage 18 4 3 Return shipping 18 4 4 Disposing of the packaging material 18 5 Assembly 19 5 1 Important safety instructions 19 5 2 Pre...

Страница 4: ...nance work 41 9 3 Inspection 42 9 4 Cleaning 42 9 5 Maintenance 43 9 6 Repairs 43 10 Disassembly and disposal 44 11 Service and spare parts 45 11 1 Service 45 11 2 Spare parts ordering 45 11 3 Spare parts 46 12 Indexes 47 12 1 Third party products 47 12 2 Index of figures 47 12 3 Index of tables 47 13 Appendix 48 13 1 Declaration of installation 48 13 2 Personal notes 50 13 3 Maintenance plan 51 1...

Страница 5: ...any operating the product is responsible for protective systems or safety devices cov ering the operation of the whole system Proper use also includes Reading these instructions Complying with the safety information they contain Complying with the other applicable documents Observing the maintenance requirements 1 3 Limits of use Intended use Intended use of the product Industrial process transpor...

Страница 6: ... are not updated automatically We reserve the right to make changes to the data and images in these instructions in the course of further technical development FIBRO GMBH can supply the current issue These instructions must be kept throughout the entire operating life of the product One copy of these instructions must be available to the user directly and be read carefully before using the product...

Страница 7: ...illed before executing handling instructions Contains information on tools operating materials or tools required for the execution of re pair work 1 6 3 Figures The figures in these instructions are examples Deviations between a figure and the actual con ditions on the machine are possible The drawings of FIBRO GMBH and the information on third party products are decisive The book symbol before a ...

Страница 8: ...range signal bar with the signal word WARNING designates a haz ard with a medium risk level which if not avoided might result in death or severe injury CAUTION A safety notice on a yellow signal bar with the signal word CAUTION designates a hazard with a low risk level which if not avoided could result in minor or moderate injury 1 6 5 General instructions In addition to the safety notices these i...

Страница 9: ...lified personnel are persons who due to their education experience training and knowl edge of relevant standards provision accident prevention regulations and operating condi tions are authorised to perform the required tasks whilst recognising and preventing possible dangers Trained personnel are persons who have been trained by the manufacturer or the operating company for a specific set of task...

Страница 10: ... tool activity working method or practice is not expressly suggested by FIBRO GMBH users must ensure it is safe both for themselves and others It must also be ensured that the product is not damaged or made unsafe by the intended work Everyone who works on or with the product must Have read and understood these instructions Comply with the safety information in these instructions Heed the danger s...

Страница 11: ...and cause an ex plosion The product is not suitable for use in explosion hazard areas Use in explosion hazard areas is prohibited Serious through to fatal injuries due to the consequences of an explosion WARNING Crushing of fingers and hands Moving parts pose a risk of crushing Do not reach between moving or moving and stationary parts Wear protective gloves Reaching between moving or moving and s...

Страница 12: ...c transporter BLACK LINE MAX 2299 60 12100 00 System The product consists of Electric transporter Mounting elements for electric transporter mounting material optional Mounting elements for trough mounting material optional Mounting elements for profile bar mounting material optional For optional mounting material see chapter 5 3 Mounting material on page 22 Electric transporter Fig 3 1 Components...

Страница 13: ...nsporter With FIBRO GMBH this control unit including the connection cable for the connection socket and the signal cable for data exchange with external devices is available 3 2 Function A trough or combination of troughs mounted on the product first moves slowly forward convey ing the material in the trough The forward movement is followed by a rapid backward movement during which the material is...

Страница 14: ...rter BLACK LINE MINI Description Unit Value Maximum transport weight without trough kg 10 Maximum trough weight kg 4 Stroke length mm 20 Conveying speed mechanically adjustable m min 4 8 Warning system motion sensor Integrated Start Stop Can be controlled via PLC Engine and overload protection Integrated Noise emission dB A 60 Energy consumption kW 0 05 Electrical connection control unit M23 Prote...

Страница 15: ...LACK LINE COMPACT Description Unit Value Maximum transport weight without trough kg 20 Maximum trough weight kg 8 Stroke length mm 20 Conveying speed mechanically adjustable m min 4 8 Warning system motion sensor Integrated Start Stop Can be controlled via PLC Engine and overload protection Integrated Noise emission dB A 60 Energy consumption kW 0 07 Electric connection control unit M23 Protection...

Страница 16: ...K LINE MAX Description Unit Value Maximum transport weight without trough kg 40 Maximum trough weight kg 16 Stroke length mm 20 Conveying speed mechanically adjustable m min 4 8 Warning system motion sensor Integrated Start Stop Can be controlled via PLC Engine and overload protection Integrated Noise emission dB A 60 Energy consumption kW 0 15 Electric connection control unit M23 Protection class...

Страница 17: ...late is attached to the BLACK LINE electric transporter The information on the name plate must be given for all questions and orders Fig 3 5 Type plate 3 3 2 Tightening torques If not otherwise specified the tightening torque for the screws must be selected depending on the tightening process and the grade of the screws ...

Страница 18: ...pany must be informed immediately and the transport company must verify the damage 4 2 Interim storage Only store when dry in its original packaging and in enclosed rooms Storage temperature 20 C 60 C Maximum humidity 60 at 25 C No aggressive substances may be stored in the storage room acids bases solvents etc 4 3 Return shipping For the returns the parts which have to be sent back to the manufac...

Страница 19: ...stallation can lead to damage to the product and consequently to hazards for per sons Assembly work is only permitted to be carried out by qualified personnel Work to connect the electrical energy is only permitted to be carried out by qualified electri cians The conformity of the mains frequency and voltage with the specifications in the tech nical data must be checked All power supply units may ...

Страница 20: ... M6 Eight threaded holes are located on the carriage of the electric transporter The four outer threaded holes must be used for mounting a single trough 1 Mark the position of the holes on the trough for hole pattern of the relevant electric trans porter see chapter 3 3 Technical data on page 14 2 Drill holes a Hole diameter 6 mm for countersunk screw M5 b Hole diameter 8 mm for countersunk screw ...

Страница 21: ...ench SW13 for electric transporter 2299 6x 14100 00 and 2299 6x 18100 00 1 With the aid of the screwdriver or the socket wrench SW36 unscrew the oil cap A 2 Using the hexagon socket wrench SW6 or the socket wrench SW13 turn the screw B vis ible in the oil opening anticlockwise by a quarter turn 3 Move the screw B sideways continuously between the following positions H Highest conveying speed Lowes...

Страница 22: ... the trough The mounting tool consists of Countersunk screw Counterpart Fig 5 2 Mounting tool Standard trough mounting Article number 2299 69 10 1x For electric transporter 2299 60 18100 00 or 2299 61 18100 00 use the standard trough mounting kit with article number 2299 69 10 1x 05 For electric transporter 2299 60 14100 00 2299 60 12100 00 or 2299 61 14100 00 2299 61 12100 00 use the standard tro...

Страница 23: ...crew article number 2299 69 20 02 06 M6x20 or the retaining bar article number 2299 69 20 01 06 must be or dered separately Flexible mounting of several troughs is possible on one profile bar Fig 5 4 Profile bar Retaining bar Article number 2299 69 20 01 06 To be used only for electric transporters 2299 60 12100 00 or 2299 60 14100 00 The retaining bar mounting kit is used to mount a profile bar o...

Страница 24: ...be used only for electric transporter 2299 60 14100 00 or electric transporter 2299 60 12100 00 The trough mounting with sliding blocks mounting kit is used for mounting a trough on a profile bar The mounting kit consists of Four sliding blocks Four countersunk screws Four self adhesive washers Fig 5 6 Trough mounting with sliding blocks mounting kit ...

Страница 25: ...0 12100 00 or 2299 60 14100 00 Due to its simple clamping principle the standing trough mounting kit enables flexible mounting of a trough on the top of a profile bar without additional machining The mounting kit consists of Two mounting brackets with counterpart cylinder head screws and clamping screws Four cylinder head screws Four sliding blocks Fig 5 7 Standing trough mounting kit ...

Страница 26: ...9 60 14100 00 Due to its simple clamping principle the hanging trough mounting kit enables flexible mounting of the trough on the bottom of a profile bar as well as mounting of the electric transporter at the same installation height without additional machining The mounting kit consists of Two hanging trough mountings Four cylinder head screws Four sliding blocks Fig 5 8 Hanging trough mounting k...

Страница 27: ...used only for electric transporter 2299 60 12100 00 The angle profile for clamping rail mounting kit is welded onto the bottom of a trough and due to its simple clamping principle enables flexible mounting of a trough to a clamping rail without additional machining The mounting kit consists of Angle profile Fig 5 9 Angle profile for clamping rail mounting kit ...

Страница 28: ...30 1500 22299 69 30 2000 To be used only for electric transporter 2299 60 12100 00 A clamping rail is used to quickly switch between several troughs The mechanical clamping lever clamps the troughs on the 2299 69 30 00 01 1230 angle profile in the groove without tools Fig 5 10 Clamping rails 2299 69 30 1000 2299 69 30 1500 2299 69 30 2000 ...

Страница 29: ...mounting options defined on the top side left centre and right for mounting an electric transporter Fig 5 11 Height adjustable mounting bracket for transporter mounting Height adjustable mounting bracket for profile bar mounting Article number 22299 69 41 To be used only for electric transporter 2299 60 12100 00 The mounting bracket is attached to an external device with four screws The DIN EN ISO...

Страница 30: ...ded with medium strength thread lock 1 Make threaded holes in the mounting surface For hole pattern of the mounting holes see chapter 3 3 Technical data on page 14 2 Place electric transporter over the threaded holes in the mounting surface 3 Insert fixing screws and tighten crosswise 4 Remove yellow warning tape 5 Unscrew plastic oil cap 6 Screw in supplied metal oil cap Fig 5 13 Mounting electri...

Страница 31: ...sunk screws M5x8 and 4 washers for electric transporter 2299 6x 18100 00 4 countersunk screws M6x10 and 4 washers for electric transporter 2299 6x 14100 00 4 countersunk screws M6x10 and 4 washers for electric transporter 2299 6x 12100 00 FIBRO GMBH recommends that all screws be provided with medium strength thread lock 1 Remove plastic film from the washers 2 On the underside of the trough place ...

Страница 32: ...ws must be on the groove side Mounting requirements The electric transporter is properly mounted The profile bar is available in the required length The mounting holes in the profile bar with countersink are present for the hole pattern of the fastening holes see chapter 5 2 Preparation for mounting on page 20 Required mounting material Four special screws article number 2299 69 20 02 06 M6x20 FIB...

Страница 33: ...hole pattern of the fastening holes see chapter 3 3 Technical data on page 14 Required mounting material Retaining bar mounting kit article number 2299 69 20 01 06 FIBRO GMBH recommends that all screws be provided with medium strength thread lock 1 Position profile bar over the threaded holes of the electric transporter 2 Position the retaining bars over the mounting holes 3 Insert countersunk scr...

Страница 34: ...he value of 8 A rising trough can reduce the conveying speed by up to 50 Required mounting material Trough mounting with sliding blocks mounting kit article number 2299 69 10 20 See chapter 5 3 Mounting material on page 22 FIBRO GMBH recommends that all screws be provided with medium strength thread lock 1 On the underside of the trough place the washers on the holes The washers are self ad hesive...

Страница 35: ...MBH recommends that all screws be provided with medium strength thread lock 1 Insert the sliding blocks into the grooves of the profile bar and pre position them 2 Mount the mounting bracket on the trough 3 Position the trough over the sliding blocks insert the cylinder head screws and hand tighten 4 Position the trough on the profile bar and tighten the cylinder head screws crosswise 5 Position t...

Страница 36: ...BH recommends that all screws be provided with medium strength thread lock 1 Insert the sliding blocks into the grooves of the profile bar and pre position them 2 Mount the mounting bracket on the trough 3 Position the trough over the sliding blocks insert the cylinder head screws and hand tighten 4 Position the trough on the profile bar and tighten the cylinder head screws crosswise 5 Position th...

Страница 37: ...ght of the conveyed material suitable trough support must be installed Installing trough support is at the discretion of the operator Example of trough supports Fig 5 20 Trough supports 1 Electric transporter 2 Mounting surface 3 Support bracket 4 Spacer 5 Ball guide 6 Support roller 7 Sliding guide 8 Trough 9 Transport device 5 6 7 3 1 4 8 6 5 2 9 ...

Страница 38: ...ssioning 6 COMMISSIONING The product is designed for installation in a machine or system in accordance with its intended use The product is commissioned together with the machine or system in which it has been in stalled The distributor or operator is responsible for commissioning ...

Страница 39: ...porter BLACK LINE 39 54 Operation 7 OPERATION 7 1 Operation The product is designed for installation in a machine or system in accordance with its intended use Operation is the responsibility of the distributor or the operator of the machine or system ...

Страница 40: ...uld require the assistance of our costumer service we would ask you to provide the following information Serial number from type plate FIBRO GMBH see chapter 3 3 1 Type plate on page 17 Description of the current fault Time and circumstances of fault Suspected cause You can reach our customer service Monday to Friday from times are UTC 1 7 am to 5 pm on service number 49 0 62 66 73 0 Outside of th...

Страница 41: ...nstructions with regards to the maintenance may be carried out by the staff of the operator This staff has to be trained and authorised for the intended tasks All further work and repairs may as a rule only be carried out by FIBRO staff If using non authorised staff wrong action may cause injuries WARNING Use of incorrect spare parts If incorrect spare parts or operational media are used consequen...

Страница 42: ...specified cleaning interval The time of a cleaning operation is dependent on Daily operating time Production conditions Operational environment 1 Inspect product for contamination 2 Clean product if necessary a Vacuum out dust b Carefully wipe the product with a soft cloth NOTICE Do not use compressed air for cleaning Do not use harsh solvents or degreasers Qualification Specialists Maintenance ty...

Страница 43: ...efully 4 Unscrew oil cap 5 Turn over electric transporter and let the oil run into a suitable container for at least 30 min utes 6 Attach electric transporter 7 Fill with new oil 8 Screw on oil cap 9 Plug in the connector of the connection cable and tighten the union nut 10 Mount attachments 11 Let electric transporter sit for 2 hours before putting it back into operation There is a risk of leakag...

Страница 44: ... disposal of assemblies can cause environmental damage and lead to prosecution In any case the assemblies must be disposed of in accordance with the relevant national and regional laws and guidelines Care must be taken to ensure the environmentally friendly disposal of the process materials Local regulations for the correct recycling and disposal of waste must be adhered to ...

Страница 45: ...Spare parts ordering Bei der Bestellung von Ersatzteilen bitten wir um folgende Angaben Name address mailing address Exact name of the machine Serial number from type plate see chapter 3 3 1 Type plate on page 17 Exact name of the spare part If necessary provide samples photos or sketches Number of required spare parts Please send your spare parts order to FIBRO GMBH August Läpple Weg DE 74855 Has...

Страница 46: ...2299 60 14100 00 02 Engine cover Black Line 2299 60 14100 00 2299 60 18100 00 02 Engine cover Black Line 2299 60 18100 00 2299 60 12100 00 03 Carriage Black Line 2299 60 12100 00 2299 60 14100 00 03 Carriage Black Line 2299 60 14100 00 2299 60 18100 00 03 Carriage Black Line 2299 60 18100 00 2299 60 12100 00 04 Stop washer set Black Line 2299 60 12100 00 2299 60 14100 00 04 Stop washer set Black L...

Страница 47: ...Fig 5 7 Standing trough mounting kit 25 Fig 5 8 Hanging trough mounting kit 26 Fig 5 9 Angle profile for clamping rail mounting kit 27 Fig 5 10 Clamping rails 28 Fig 5 11 Height adjustable mounting bracket for transporter mounting 29 Fig 5 12 Height adjustable mounting bracket for profile bar mounting 29 Fig 5 13 Mounting electric transporter 30 Fig 5 14 Mounting single trough 31 Fig 5 15 Mounting...

Страница 48: ...stallation in the context of this Directive FIBRO GMBH states in the declaration of installation which essential requirements of this direc tive were applied and complied with In addition the declaration of installation contains details on other applied directives and ob served harmonised standards See the next page for the content of the declaration of installation as well as sources of the ap pl...

Страница 49: ...de the special documents to national authorities in electronic form upon justified request Person resident in the Community authorised to compile the relevant technical documents FIBRO GMBH Wendelin Leist August Läpple Weg DE 74855 Hassmersheim Declaration of installation of an incomplete machine in terms of Directive 2006 42 EC Manufacturer FIBRO GMBH August Läpple Weg DE 74855 Hassmersheim Produ...

Страница 50: ...50 54 Mounting and operating instructions Electric transporter BLACK LINE Appendix 13 2 Personal notes ...

Страница 51: ...sporter BLACK LINE 51 54 Appendix 13 3 Maintenance plan Interval Years or h Qualification Task 3 15 000 Trained personnel Oil change daily weekly monthly quarterly half yearly yearly if required Task x Inspection of the product x Cleaning the product ...

Страница 52: ...nts technical 49 E electric transporter components 12 Energy consumption 14 15 16 Engine protection 14 15 16 H Humidity maximum 18 I Injuries preventing 8 L Lubricant 43 Lubricant quantity 43 M misuse 6 models available 12 Mounting bracket profile bar mounting 29 transporter mounting 29 mounting holes countersink 20 Mounting tool 20 N Noise emission 14 15 16 O Oil cap 43 oil cap 21 metal 30 plasti...

Страница 53: ...ents special 49 Temperature range Operation 5 thread lock 31 tightening torque screws 17 tools 10 Transport damage 18 transport weight maximum 14 15 16 Trough mounting with sliding blocks 24 34 trough mounting hanging 26 32 36 standing 25 32 35 trough slope 5 31 34 trough weight maximum 14 15 16 U Use intended 5 38 39 proper 5 6 use proper 6 W Warning system 14 15 16 washers self adhesive 31 34 We...

Страница 54: ...ia com FIBRO ASIA PTE LTD Business Area Standard Parts 9 Changi South Street 3 07 04 Singapore 486361 Singapore T 65 65 43 99 63 info fibro asia com 09 2019 Order No 2 7826 00 0919 0100000 FIBRO INC Business Area Standard Parts 39 Harrison Avenue Rockford IL 61104 USA T 1 815 2 29 13 00 info fibroinc com FIBRO SHANGHAI PRECISION PRODUCTS CO LTD Business Area Standard Parts 1st Floor Building 3 No ...

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