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Laars Heating Systems

Page 16

SECTION 4.

Water Connections

4.1  Water System Piping

  Pipe the outlet from the heater’s relief valves 

such that any discharge from the 2 relief valves will be 

conducted to a suitable place for disposal when relief 

occurs. Do not reduce line size or install any valves in 

this line. The lines must be installed to allow complete 

drainage of both the valve and the line 

(see Figure 4).

The minimum inlet water temperature for the 

Mighty Stack is 120°F (49°C) to avoid condensing on 

the copper coils. It is the responsibility of the installer 

to properly mix supply water as necessary to keep the 

return water temperature above 120°F.

NOTE: 

Laars will not warranty claims for failure to 

provide minimum return water temperature.

4.2  Hot Water Supply Piping

If the Mighty Stack water heater is installed in 

a closed water supply system, such as one having a 

backflow preventer in the cold water supply line, the 

relief valve may discharge periodically, due to thermal 

expansion. Means (such as a properly-sized expansion 

tank) shall be provided to control thermal expansion. 

Contact the water supplier or local plumbing inspector 

on how to control this situation.

4.3  Water Flow Requirements

In a water heating application, new water is 

constantly being introduced. With the new water 

comes a fresh supply of minerals that can be deposited 

on the unit’s heat exchanger. This is commonly known 

as scaling. The amount of minerals will depend 

upon the hardness of the water. Water can also be 

aggressive, and can erode metals, including copper, 

if the water is moved too quickly. The water flow 

requirements for the Mighty Stack water heater are 

based upon the hardness of the water. The water flow 

is kept high enough to prevent scaling, but low enough 

to prevent tube erosion. For extremely soft or hard 

water, cupro-nickel tubes are available. Contact a 

Laars representative if you have questions or concerns 

about water quality.

Water heaters can be ordered with a standard 

pump for soft or normal water or with a pump for 

hard water. The pumps used are sized for the head loss 

through the heater. 

4.4  Combined Water Heating (potable)  

and Space Heating

NOTE: 

These systems are not allowed in the 

Commonwealth of Massachusetts.

Piping and components connected to this water 

heater shall be suitable for use with potable water.

Toxic chemicals, such as used for water heater 

treatment, shall not be introduced into the potable 

water used for space heating.

This water heater shall not be connected to any 

heating system or component(s) previously used with a 

non-potable water heating appliance.

When the system requires water for heating at 

temperatures higher than required for other uses, 

an anti-scald mixing or tempering valve shall be 

installed to temper the water for those uses in order 

to reduce scald hazard potential.

4.5  Freeze Protection

Although Mighty Stack water heaters are design-

certified for outdoor installations, such installations 

are not recommended in areas subject to freezing 

temperatures, unless proper precautions are taken.

Power outage, interruption of gas supply, failure 

of system components, activation of safety devices, 

etc., may prevent a heater from firing. 

Any time a 

heater is subjected to freezing conditions, and the 

heater is not able to fire, and/or the water is not 

able to circulate, there is a risk of freezing in the 

heater or in the pipes in the system. 

When water 

freezes, it expands. This can result in bursting of pipes 

in the system, or damage to the heater, which could 

result in leaking or flooding conditions.

Contact the local factory representative or Laars 

for additional information.

Содержание Mighty Stack MS-080

Страница 1: ...r death Improper installation and or operation will void the warranty For indoor installations as an additional measure of safety Laars strongly recommends installation of suitable Carbon Monoxide det...

Страница 2: ...16 4 4 Combined Water Heating potable and Space Heating 16 4 5 Freeze Protection 16 SECTION 5 Electrical Connections 5 1 Main Power 18 5 2 Field Wiring 18 SECTION 6 Operating Instructions 6 1 Filling...

Страница 3: ...in this manual or the Laars Heating Systems warranty may be voided The installation must conform to the requirements of the local jurisdiction having authority and in the United States to the latest e...

Страница 4: ...r concealed 1 4 Dimensions See Figure 1 1 5 Locating the Appliance The appliance should be located to provide clearances on all sides for maintenance and inspection It should not be located in an area...

Страница 5: ...mensional Data Air and vent connections may be on top or back of the Mighty Stack and are field convertible Size A B C D in cm in cm in cm in cm 199 33 0 84 4 10 5 13 8 75 22 300 39 0 99 4 10 6 15 15...

Страница 6: ...m 199 5 13 4 10 4 10 50 15 3 CA003101 CA003201 300 6 15 5 13 4 10 50 15 3 CA003102 CA003201 399 7 18 6 15 6 15 50 15 3 CA003103 CA003202 Table 1 Horizontal Vent Combustion Air Parameters Appliance Su...

Страница 7: ...communicating with the outdoors or when communicating to the outdoors through vertical ducts each opening shall have a minimum free area of 1 square inch per 4000 Btu hr 5 5 square cm kW of total inp...

Страница 8: ...dered Category III In the U S the National Fuel Gas Code ANSI Z223 1 or in Canada the Natural Gas and Propane Installation Code CSA B149 1 defines a Category I vent system and includes rules and table...

Страница 9: ...living spaces common venting should not be applied and appliances should each be vented separately 2 2 4 Category III Vent When the Mighty Stack is vented with horizontal discharge it must be installe...

Страница 10: ...non mechanical air supply Direct Vent Only 12 inches 30 cm inlet to building or the combustion air inlet Other Than Direct Vent 4 feet 1 2 m below or 36 inches 91 cm to any other appliance to side of...

Страница 11: ...ith alarm and battery back up may be installed on the next adjacent floor level b In the event that the requirements of this subdivision cannot be met at the time of completion of installation the own...

Страница 12: ...0 feet 3 0m and high enough above the roof line to prevent blockage from snow When the combustion air is taken from the roof the combustion air must terminate at least 12 30cm below the vent terminal...

Страница 13: ...ventilateurs d t Fermer les registres des chemin es 4 Mettre l appareil inspect en marche Suivre les instructions d allumage R egler le thermostat de fa on continue 5 Faire fonctionner le br leur prin...

Страница 14: ...Laars Heating Systems Page 14 Figure 4 Venting...

Страница 15: ...upply is below sea level values 2 The maximum inlet gas pressure must not exceed 13 w c 3 2kPa The minimum inlet gas pressure is 5 in w c 1 2 kPa 3 Refer to Table 7 size supply 4 Run gas supply line i...

Страница 16: ...high enough to prevent scaling but low enough to prevent tube erosion For extremely soft or hard water cupro nickel tubes are available Contact a Laars representative if you have questions or concerns...

Страница 17: ...Mighty Stack Page 17 Figure 4 Suggested Plumbing Figure 5 Suggested Plumbing Three Units in first out last...

Страница 18: ...ode Canadien de l lectricit 1 re partie Canadian Electrical Code Part 1 CSA C22 1 au Canada N utilisez pas les tuyauteries d eau ou de gaz pour mettre la terre les pi ces m talliques de la chaudi re d...

Страница 19: ...Mighty Stack Page 19 Figure 7 Wiring Diagram ON OFF Water Heater...

Страница 20: ...tches this 24V from the input 6 4 Sequence of Operation The pump time delay relay will receive a signal to initiate The pump terminals on the field wiring terminals strip will energize a pump Once the...

Страница 21: ...mproper setup is not covered by the limited warranty 1 Using this manual make sure the installation is complete and fully in compliance with the instructions 2 Determine that the appliance and system...

Страница 22: ...justing the air shutter Contact the Technical Services Department at number shown on back page The amount of derate will vary depending on heating value of the fuel and the elevation at the installati...

Страница 23: ...functioning It is strongly recommended that a qualified service technician inspect the basic items listed below every year a Ignition control b Ignitor c Water temperature control d Automatic gas val...

Страница 24: ...emove the mounting screws and remove the transformer Replace transformer in the reverse order 7 2 8 Flow Switch The Mighty Stack uses a paddle type flow switch to ensure that the unit has water flow b...

Страница 25: ...ion of soot or corrosion on the outside of the heat exchanger can be easily removed Use a wire brush to remove loose soot and scale from the heat exchanger 9 NOTE While the heat exchanger is out of th...

Страница 26: ...gnition If the gas supply pressure is proper and the gas valves are functioning properly then burners should be inspected There should be no distortion or perforations in the burners outside of the ac...

Страница 27: ...utter Blower 2C5000 2C5000 2C5000 20 Assembly Filter Housing 40L3900 40L3900 40L3900 Assembly Removeable Filter 40L3800 40L3800 40L3800 Media Filter R2073200 R2073200 R2073200 21 Hose Duct Flexible 4...

Страница 28: ...r Copper R2C4100 R3C4100 R4C4100 Assembly Tube Heat Exchanger Cupro Nickel R2C4120 R3C4120 R4C4120 2 Header Inlet Outlet 2F4122 2F4122 2F4122 3 Header Return 2C4103 2C4103 2C4103 4 Chamber Header Heat...

Страница 29: ...0 E2056300 11 Block Terminal Double Row 16 Position E2327500 E2327500 E2327500 12 Jumper Terminal Block E0102000 E0102000 E0102000 13 Label Terminal Control Contacts H2339100 H2339100 H2339100 14 Harn...

Страница 30: ...Laars Heating Systems Page 30 Figure 9 Combustion Chamber Components...

Страница 31: ...Mighty Stack Page 31 Figure 10 Jacket Components...

Страница 32: ...Laars Heating Systems Page 32 Figure 11 Heat Exchanger Components...

Страница 33: ...Mighty Stack Page 33 Figure 12 Gas Train Components...

Страница 34: ...Laars Heating Systems Page 34 Figure 13 Control Panel Components...

Страница 35: ...Mighty Stack Page 35 Figure 14 Pump Assembly Components...

Страница 36: ...603 335 6300 Fax 603 335 3355 1869 Sismet Road Mississauga Ontario Canada L4W 1W8 905 238 0100 Fax 905 366 0130 www Laars com Litho in U S A Laars Heating Systems 1110 Document 2155 Dimensions and sp...

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