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La Marche Manufacturing Company | www.lamarchemfg.com

TPSD

Filtered Battery Charger / Power Supply /
Battery Eliminator

Installation and Operation Manual

106 Bradrock Dr. Des Plaines 60018-1967
Tel: 847 299 1188 Fax: 847 299 3061

CPN 127775

Instruction Drawing Number: P25-LTPSD-2

Revision A02 Rev. Date: 12/16 ECN: 21183-2

Содержание TPSD

Страница 1: ...SD Filtered Battery Charger Power Supply Battery Eliminator Installation and Operation Manual 106 Bradrock Dr Des Plaines 60018 1967 Tel 847 299 1188 Fax 847 299 3061 CPN 127775 Instruction Drawing Number P25 LTPSD 2 Revision A02 Rev Date 12 16 ECN 21183 2 ...

Страница 2: ... that neither liquids nor any wet material come in contact with any internal components Do not operate this unit outside the input and output ratings listed on the unit nameplate Do not use this unit for any purpose not described in the operation manual Mechanical Safety This unit or parts of the unit may get very hot during normal operation use care when working nearby Do not expose equipment to ...

Страница 3: ... installing the product Verify that you have all the necessary parts per your order for proper assembly CAUTION Failure to properly file a claim for shipping damages or provide a copy of the claim to La Marche may void warranty service for any physical damages reported for repair Returns for Service Save the original shipping container If the product needs to be returned for service it should be p...

Страница 4: ...TPSD 4B 4 and 9 Cases Only 3 2 1 2 Floor Mounting the TPSD All Cases 5 2 1 3 Rack Mounting the TPSD 6 2 2 Changing Transformer Taps 7 2 2 1 Changing Transformer Taps Procedure 8 2 3 Making the AC Input Connections 9 2 4 Making the DC Output Connections 10 2 5 Alarm Connections 11 2 5 1 Alarm Connection Procedure 11 2 5 2 Understanding the Alarms 12 2 6 Installing External Temperature Compensation ...

Страница 5: ...C Fuse or Breaker 30 4 3 3 Charger Operates but Output Voltage Current Low 30 4 3 4 Charger Operates but Output Voltage is High 30 4 3 5 Ground and Short Circuit Test 31 4 3 6 Troubleshooting the TRIAC 31 4 3 7 Troubleshooting and Replacing Power Silicon Diodes Modules 31 4 3 8 Checking Capacitors 31 Appendix A TPSD Specifications 32 Appendix B TPSD Current Draw and Feeder Breaker Sizes 33 Appendi...

Страница 6: ...tion Connection External and Internal 15 Figure 12 Load Sharing Connection Schematic wiring 16 Figure 13 Digital Control Card S2A 341S Back View 17 Figure 14 DNP 3 Modbus Communication Card 18 Figure 15 TPSD Front Panel 20 Table 1 Case Type and Weight Single Phase 6 100 ADC 1 Table 2 Case Type and Weight Three Phase 25 200 ADC 2 Table 3 Available mounting methods for each of the TPSD case sizes 3 ...

Страница 7: ... output voltages of 24 48 or 130VDC with output currents from 6 to 200 Amps These chargers may be powered with 120 208 240 or 480VAC Understanding the Model Number The TPSD model number is coded to describe the options that are included Find the model number on the nomenclature nameplate of the charger Then follow the chart to determine the configuration of your battery charger Optional Accessorie...

Страница 8: ...211 lbs 225 lbs 40 8 kg 40 8 kg 45 4 kg 56 7 kg 68 kg 69 9 kg 79 4 kg 95 7 kg 102 1 kg 50 Hz 4 Case 4 Case 4 Case 4 Case 4 Case 4 Case 9 Case 110 lbs 138 lbs 165 lbs 170 lbs 193 lbs 233 lbs 248 lbs 49 8 kg 62 6 kg 74 8 kg 77 1 kg 87 5 kg 105 7 kg 112 5 kg 48 VDC 60 Hz 4B Case 4B Case 4 Case 4 Case 4 Case 4 Case 4 Case 9 Case 9 Case 90 lbs 110 lbs 150 lbs 150 lbs 155 lbs 180 lbs 205 lbs 295 lbs 321...

Страница 9: ...44 Case 420 lbs 490 lbs 550 lbs 600 lbs 660 lbs 800 lbs 850 lbs 900 lbs 190 5 kg 222 3 kg 249 5 kg 272 2 kg 299 4 kg 362 9 kg 385 6 kg 408 2 kg 50 Hz 72 Case 72 Case 727 lbs 882 lbs 329 8 kg 400 1 kg Table 2 Case Type and Weight Three Phase 25 200 ADC The 4B 4 enclosures do not feature lifting eyes for moving Instead whenever possible move these units with a forklift truck using the supplied shipp...

Страница 10: ...als and away from drips and splatter The TPSD utilizes convection cooling so a clearance of at least 6in 152mm of free air must be maintained on the top bottom and both sides for cooling air Maintain 36in 914mm or more of clearance at the front of the charger in order to allow for operation and maintenance Case Number Cable Entry Mounting AC Input DC Output 4B Right Left 19 23 Rack Wall Floor see ...

Страница 11: ...re To wall mount the TPSD install four 0 5 in 12 7 mm bolts on the wall rated to support the charger weight plus a safety factor of at least two times Place the TPSD on the bolts add appropriate mounting hardware and tighten Refer to the figures below for mounting dimensions and specifications NOTE All above dimensions are in inches For further TPSD cabinet information see the outline drawings for...

Страница 12: ...d 9 cases 72 and 44 cases include the height of the bracket in their overall height Floor Mounting Procedure To floor mount the TPSD install four bolts into the floor Place the TPSD on the bolts add appropriate mounting hardware and tighten securely The figure below shows the footprint and the bolt size of each TPSD case style All dimensions are in inches A B Bolt Size 4B 15 5 11 219 1 4 4 15 25 1...

Страница 13: ...m of the charger are accessible after the charger is rack mounted The table and figure below shows rack mounting options for TPSD Rack Mounting Procedure To rack mount the TPSD first mount the unit onto the rack mounting brackets using the hardware supplied Second install the brackets onto the rack Provide at minimum 6in 152mm of air space above and below to allow for cooling If you are center mou...

Страница 14: ... except on special request Before changing the PT taps be sure that AC supply and DC loads to the TPSD are turned off and locked out Verify that no voltage is present by using a voltmeter at all input and output terminals Turning off the AC and DC circuit breakers on the TPSD does NOT eliminate live voltages inside the enclosure Also de energize any external wiring to the alarm relay contacts Veri...

Страница 15: ...put Voltage 1 For terminal strip TS 3 connect a jumper wire from terminal 2 to terminal 3 2 For terminal strip TS 4 connect wire marked D to terminal 2 3 For terminal strip TS 4 connect wire marked E to terminal 3 Note that AC in 1 connects to terminal L1 Note that AC in 2 connects to terminal L2 For 240 VAC Input Voltage 1 For terminal strip TS 3 connect a jumper wire from terminal 2 to terminal ...

Страница 16: ...NECTION EQUIPMENT GROUNDING CONDUCTOR MINIMUM 1 14 14 3 14 14 4 14 14 5 14 14 6 14 14 10 14 14 15 12 12 20 12 12 25 10 12 30 10 10 35 8 10 40 8 10 45 8 10 50 8 10 60 6 10 70 6 8 80 4 8 90 4 8 100 4 8 110 2 6 125 2 6 130 2 6 140 1 6 150 1 6 Table 6 Wire Size Minimum Requirements NOTE These are recommended sizes All National and Local Wiring Codes must be followed AC Connection Procedure First conne...

Страница 17: ...F A CMA Calculating Current Carrying Capacity of Wire K LF AVD CMA MaxAmp DC Connection Procedure To prevent the DC circuit breaker from tripping when connecting the battery connections should be done in the following order 1 Turn off the unit s AC and DC circuit breakers 2 Connect AC input line to the unit s input terminals as described in Section 2 3 3 Connect the battery cables to the unit s DC...

Страница 18: ...down Positive Ground and Negative Ground If it is desired that the annunciator be active until the alarm triggers connect the annunciator leads to the Normally Closed and Common contacts of the desired alarm located on the Customer Alarm Connection Card S2A 198A If it is desired that the annunciator be activated after the alarm triggers connect the annunciator leads to the Normally Open and Common...

Страница 19: ...illuminated at all times and wants a Red Lamp to illuminate and a speaker to sound when the summary alarm triggers The customer would make the connections to the NC and C contacts on one set of the SUMMARY relay contacts between the speaker and a power supply On the other set of SUMMARY relay contacts they would connect the NO and C contacts between the Green Lamp and power supply and would connec...

Страница 20: ... of the alarm for longer than 5 seconds red HIGH VOLTAGE LED will flash This is usually caused by maladjustments of the output voltage settings or in rare cases by a failure of an internal charger component See Section 3 5 1 CUSTOMER CALIBRATION for information on viewing and adjusting the threshold voltage The LOW DCV ALARM will trigger if the DC voltage drops below the specified voltage threshol...

Страница 21: ...ll turn on This is usually caused by the load if applicable being disconnected or going into a sleep state as well as the battery if applicable reaching a full charge This could also be the result of maladjustments of the output voltage settings In rare cases this could be the result of certain load sharing setups in which the other charger is set up to supply more power to the load See Section 3 ...

Страница 22: ...erature of the battery Option 11W includes the compensation circuit and a 24 foot long temperature probe Option 11Y includes the compensation circuit and a 100 foot long temperature probe With either option approximately two feet of the probe is taken inside the charger enclosure External Probe Connection Procedure 1 Before making any connections to the TPSD ensure that the AC Power is off at the ...

Страница 23: ...minals 1 Connect the DC Output of both units in parallel to the same DC load battery 2 Locate terminal strip TS 5 inside both of the chargers 3 As illustrated in Figure 12 connect the LS terminal of one charger to the LS terminal of the second charger 4 Once batteries are fully charged and or loads are stabilized turn OFF all chargers except for one 5 Take a voltage reading on the output of the ch...

Страница 24: ... many systems that are designed specifically for ground detection are compatible with the La Marche battery chargers If the battery or loads are either positively or negatively grounded it is recommended that ground detection be disabled If the system is know to be grounded and the ground detection is enabled the charger will show a ground fault at all times Ground Detection Procedure Before makin...

Страница 25: ... port on the communication card and the port on the computer For more details on connection instructions as well as operation instructions refer to the DNP 3 0 Modbus Scada Interface instruction manual included with the TPSD The DNP 3 0 Modbus instruction manual is also available online at http www lamarchemfg com 2 10 Battery side alarm sensing Option 565 The optional battery voltage sensing card...

Страница 26: ...cid VRLA Valve Regulated Lead Acid NC Nickel Cadmium 3 1 1 Checking the Installation Before attempting to start up the TPSD check and verify that all connections are correct Check that all terminations and contacts are tightened securely Check that the transformer is set for the correct voltage and that the input frequency matches the nameplate or the charger Check that the battery load voltage ma...

Страница 27: ...ill be lit additional indicators will be lit according to the system s status The digital meter display will show both the system DC output voltage and DC output current Pressing either the UP or the DOWN arrow on the membrane will change the parameter that is displayed The parameters that can be displayed are as follows System DC Outputs Temperature at Probe internal external based on connection ...

Страница 28: ...s by default and can be changed via Customer Calibration After the timer cycles to zero the charger will automatically return to the float mode Equalize mode will not start again until it is manually activated by the user Mode 1 7 Day Auto EQ Mode 1 is an automatic equalize cycle that activates every seven days The length of the equalize cycle is determined by the timer setting The length of the t...

Страница 29: ...ettings to the factory defaults It is important to note that the factory defaults are not necessarily the correct settings for the specific DC system Before the charger is shipped adjustments are made at the factory using the same calibration procedure If the charger is reset to default these factory changes may be reset Ex The software default for a 130V charger is based on 60 lead cells a 63L ch...

Страница 30: ...u provides access to the change the Summary Alarm Selects Alarm Delay Alarm Thresholds and Alarm Operation Summary Alarm Selects The summary alarm selects setting allows the customer to choose whether or not to include the Low Current Alarm Ground Detection Alarms and AC failure Alarm as part of the Summary Alarm The Low DC Voltage and High DC Voltage alarms are included in the Summary alarm and c...

Страница 31: ...alarm condition returns to normal If Latch All Alarms is set to NO the settings menu advances to allow the customer to set each alarm operation individually By default no alarms are set as latching except High Voltage Shutdown HVSD these alarms will clear after the condition returns to normal NOTE The HVSD alarm latches by default and cannot be changed 3 4 1 4 Temperature Compensation Settings The...

Страница 32: ...sk 255 255 255 000 DNP Gateway 192 168 000 001 DNP TCP Port Number 20000 Read Only Mode No No Yes 3 4 1 5 2 Units with NODBUS Option 21Q Setting Default setting Selection Modbus Type TCP TCP Serial Modbus Address 1 1 247 Modbus Baud Rate 9600 1200 2400 4800 9600 19200 38400 Setting available only if Modbus Type is set to Serial Modbus Parity Type None None ADD EVEN Setting available only if Modbus...

Страница 33: ...est both the LEDs on the display card as well as any alarm relay contacts 3 5 1 Test LEDs The Test LEDs menu allows the customer to run a basic lamp test on the TPSD After selecting this menu press the ENTER button to light all of the LEDs on the display membrane To end the LED test press back Note that any additional LEDs on auxiliary boards will not be affected by this LED test 3 5 2 Test Relays...

Страница 34: ...igh voltage alarm reset high voltage shutdown alarm Alarm Operation Latching Alarms Summary AC Power Failure Low DCV High DCV Pos Ground Neg Ground HVSD Yes No Ground Detection Alarm Enable Ground Detection Yes No Temperature Compensation Settings Temperature Compensation On Off Communication Settings See section 3 4 1 5 The communication settings are accessible only in units equipped with communi...

Страница 35: ...red with the TPSD charger routine checks and adjustments are recommended to ensure optimum system performance Yearly 1 Confirm air vents are open Remove dust and debris from interior of unit 2 Verify all connections are tight 3 Perform a visual inspection on all internal components 4 Check front panel meters for accuracy and LED operation 5 Check capacitors for electrolyte leakage and replace if n...

Страница 36: ...ive batteries and customer loads make sure batteries and loads are free from defects NOTE If the problem is found to be located in the printed circuit boards the board should be replaced No attempt should be made to repair circuit boards in the field When calling in for a service inquiry or for troubleshooting assistance be sure to have all of the following information on hand 1 Equipment model nu...

Страница 37: ...on 4 3 6 Troubleshooting the TRIAC 4 3 2 Open DC Fuse or Breaker Possible Cause 1 Shorted power diode or diode module Repair Replace as required See section 4 3 7 Troubleshooting and Replacing Power Silicon Diodes Modules 2 Shorted battery cells or defective customer equipment 3 Shorted output cables 4 Capacitors not pre charged 5 Shorted C3 capacitors 6 Loose connections on the DC fuse 4 3 3 Char...

Страница 38: ...pen gate and the triac should be replaced A good device should have resistance in both directions but not zero ohms 4 3 7 Troubleshooting and Replacing Power Silicon Diodes Modules 1 On the ohmmeter set the switches on ohms DC and Rx100 scale 2 Isolate one end of the diode by disconnecting the wires attached to the nipple or pigtail end of the diode only one end of the diode must be disconnected O...

Страница 39: ... and TPSD 100 48V Optional breaker is rated at 10KAIC Emergency Restoration The battery charger may be connected to a battery which is heavily discharged and recharge it without clearing any protective devices ENVIROMENTAL Audible Noise Less than 65dBA at any point 5 feet from any vertical surface Operating Temperature 32 to 122 F 0 to 50 C Storage Temperature 40 to 185 F 40 to 85 C Relative Humid...

Страница 40: ...20 20 8 4 15 17 19 25 25 48 Volt Systems TPSD 6 48V 6 4 10 TPSD 12 48V 12 8 15 TPSD 20 48V 20 14 6 7 7 8 20 10 10 6 7 7 3 10 10 TPSD 25 48V 25 17 8 4 9 7 30 15 15 17 19 15 15 TPSD 30 48V 30 21 11 12 30 15 15 17 19 15 15 TPSD 35 48V 35 24 12 14 30 15 15 5 9 10 17 19 20 20 TPSD 50 48V 50 34 17 20 30 15 15 8 4 15 17 19 25 25 TPSD 75 48V 75 51 26 30 30 15 15 13 20 17 19 40 40 TPSD 100 48V 100 34 37 39...

Страница 41: ...olt Systems TPSD 50 48V 50 8 5 9 8 15 15 TPSD 75 48V 75 13 15 25 25 6 3 10 TPSD 100 48V 100 17 20 30 30 8 5 15 TPSD 150 48V 150 26 30 40 40 13 20 TPSD 200 48V 200 34 40 60 60 17 25 130 Volt Systems TPSD 6 130V 25 11 13 20 20 TPSD 30 130V 30 13 15 20 20 6 3 10 TPSD 35 130V 35 15 18 25 25 7 4 10 TPSD 50 130V 50 22 25 35 35 11 20 TPSD 75 130V 75 32 37 50 50 16 25 20 30 TPSD 100 130V 100 43 49 70 70 2...

Страница 42: ...48 26 4588 3900 688 2348 100 48 34 6118 5200 918 3132 6 130 5 918 780 138 471 12 130 11 1835 1560 275 938 20 130 17 3059 2600 459 1566 25 130 21 3824 3250 574 1959 30 130 26 4588 3900 688 2348 35 130 30 5353 4550 803 2740 50 130 42 7647 6500 1147 3914 120VAC Input Three Phase DCA DCV AC DRAW WATTS IN WATTS OUT WATTS LOST BTU HR 75 24 6 3 2170 1950 220 752 100 24 8 5 2894 2600 294 1002 150 24 13 43...

Страница 43: ...ssory kits will be installable in all enclosures 102 Blocking Diode 11L Lightning Arrestor 21P DNP3 Protocol Package 21Q Modbus Interface Package 11W External Temperature Package 22 Ft 11Y External Temperature Package 100 Ft The installation of each accessory varies between each of the TPSD enclosures The installation instructions for each accessory and each enclosure is included as part of the ac...

Страница 44: ...er elects not to return the equipment to the factory and wishes a factory service representative to make adjustments and or repairs at the equipment location La Marche s field service labor rates will apply A purchase order to cover the labor and transportation cost is required prior to the deployment of the service representative In accepting delivery of the equipment the purchaser assumes full r...

Страница 45: ...ts and testing performed by factory personnel Should it be necessary to return a piece of equipment or parts to the factory the customer or sales representative must obtain authorization from the factory If upon inspection at the factory the defect was due to faulty material or workmanship all repairs will be made at no cost to the customer under the Extended Warranty Transportation charges or dut...

Страница 46: ...39 Appendix G Document Control and Revision History Part Number 127775 Instruction Number P25 LTPSD 2 Issue ECN 20117 10 13 20567 9 14 20877 7 15 21183 2 12 16 ...

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