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READ THIS ENTIRE SECTION BEFORE BEGINNING

TO TROUBLESHOOT PROBLEMS.

The following troubleshooting guide provides systematic

procedures for isolating equipment problems.  This guide is

intended for use by a QUALIFIED GAS HEATER SERVICE

PERSON.  DO  NOT  ATTEMPT  TO  SERVICE  THESE  HEATERS

UNLESS YOU HAVE BEEN PROPERLY TRAINED.

TEST EQUIPMENT REQUIRED

The following pieces of test equipment will be required to

troubleshoot this system with minimal time and effort.

• Digital Multimeter - for measuring AC and DC voltage and

resistance.

• Low  Pressure  Gauge - for checking inlet and outlet

pressures at the gas control valve against dataplate

rating.

Visually inspect equipment for apparent damage.

Check all wiring for loose connections and worn

insulation.

Refer to the system operation sequence in this section to

gain an understanding as to how the heater operates during

a call for heat.  Understanding the sequence of operation is

important as it relates to problem solving.

Four green lights are located next to the selector switch.

Each light will be acitvated in sequence as that circuit within

the heater is verified by the ignition control.  If the circuit is

not verified, that respective light will not be activated.  The

most common heating mode problems are identified by a

green light being OFF if a specific fault occurs.  However,

two other problems may also occur.  See the following.

Identify the specific problem and then refer to the

appropriate troubleshooting flow chart.

Heating Mode Problems

Page

Power status light not on . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Transformer status light not on. . . . . . . . . . . . . . . . . . . . . 22

Air proving status light not on . . . . . . . . . . . . . . . . . . . . . . 23

Gas control status light not on . . . . . . . . . . . . . . . . . . . . . 24

All lights are on, but burner does not light . . . . . . . . . . . . 25

Heater lights but does not stay lit . . . . . . . . . . . . . . . . . . . 26

Ventilation Mode Problem

Page

Motor Does Not Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Components should be replaced only after each step has

been completed and replacement is suggested in the flow

chart.  Refer to the Servicing sections as necessary to

obtain information on disassembly and replacement

procedures of the component once the problem is identified

by the flow chart.

DIRECT IGNITION OPERATION SEQUENCE:

- The thermostat calls for heat.

--

Light acitvated indicating heater is receiving its

main power supply.

- Line voltage is sent to selector switch.

- Selector switch sends line voltage to the transformer and

to ignition control.

- Transformer reduces line voltage to 24 volts which is sent

to ignition control.

--

Light is activated indicating that ignition control is

receiving 24 volts from transformer. 

- Ignition control module performs self safety check.

- Fan motor starts.

- Ignition control module sends 24 volts to air proving

switch.

-- Internal components are tested.

-- Air proving circuit is checked and proven.

--

Light is activated indicating that the air proving

circuit is operating properly.

- Ignition control module begins ignition trial sequence.

- Air proving switch closes and 24 volts are returned to the

ignition control module.

- Ignition control module sends high voltage to the igniter

electrode.

-- Igniter sparks.

- Ignition control module sends 24 volts to the gas control

valve through the high limit switches.

--

Light is activated indicating that gas control valve

is receiving 24 volts. 

-- Gas control valve opens.

- Ignition occurs.

-- Igniter continues to spark until flame proving occurs.

-- Ignition spark is cut off.

-- Gas valve stays open.

- Room warms to desired temperature.

-- Thermostat is satisfied.

-- Heater shuts down.

- Process starts again on a call for heat.

IGNITION FAILURE SEQUENCE:

- There are three ignition trials. Each trial takes 10

seconds.

- If burner flame is not maintained at the end of the third

trial, the module goes into safety lockout 

-- Gas valve closes.

-- Ignition spark shuts off.

-- Fan motor stops.

- To retry for ignition, the systems must be reset:

-- Turn the thermostat down and then up to call for

heat or unplug heater and plug it back in or

-- Position selector switch to off and then back to on.

WARNING

This heater can start at any time.

Troubleshooting this system may require operating the

unit with line voltage present and gas on.  Use extreme

caution when working on the heater.

Failure to follow this warning may result in property

damage, personal injury or death. 

21

Troubleshooting Information

Содержание Premier TS080

Страница 1: ...TTENTION ALL USERS This heater has been tested and evaluated by C S A International in accordance with the requirements of Standard ANSI Z83 7l CSA 2 14 and is listed and approved as a ductable direct...

Страница 2: ......

Страница 3: ...erty damage personal injury or loss of life GENERAL HAZARD WARNING Failure to comply with the precautions and instructions provided with this heater can result in Death Serious bodily injury or burns...

Страница 4: ...mier 80 30 31 Premier 170 32 33 Warranty Policy 34 Replacement Parts and Service 34 Table of Contents General Information This Owner s Manual includes all options and accessories commonly used on this...

Страница 5: ...75 x 34 x 51 30 75x18 25 x 28 25 78 x 46 3 x 71 7 TOP 1 0 3 SIDES 1 0 3 BACK 1 0 3 BLOWER OUTLET GAS Propane Gas U S 6 1 83 Canada 3 05 SUPPLY Natural Gas N A Net Weight lbs kg 81 36 7 153 69 4 Shipp...

Страница 6: ...If there is an underground leak the movement of gas through the soil can filter the odorant Propane gas odor may differ in intensity at different levels Since propane gas is heavier than air there may...

Страница 7: ...r is equipped with manual reset high limit switches an air proving switch and a redundant gas control valve Never operate the heater with any safety device that has been bypassed Do not operate this h...

Страница 8: ...eading of the heated air inside the tent End Diffuser Part Number 26350 DO NOT USE ANY OTHER DUCTWORK DUCTING FIELD FABRICATED DUCTS TARPS STOVE PIPE or any other means of making the connection betwee...

Страница 9: ...opane gas vapor withdrawal only Do not use the heater in an propane gas liquid withdrawal system or application If you are in doubt contact the L B White Co Inc 14 The heater must be installed so as n...

Страница 10: ...e hanger to cage nuts on back of heater b Mount the hanger using the 1 4 20 x 3 4 in bolts and 1 4 in flat washers Tighten securely See Fig 2 2 Thermostat Storage Bracket Assembly a Align regulator st...

Страница 11: ...WITH81 2 LEGS ANDAXLEHOLE 1BOLT5 16 18X1 AND1WASHER5 16 ATEACHEND BOLTS5 16 18X1 QUANTITY10 COTTER PIN See Fig 4 for assembly of components Ensure all hardware is tightened securely WHEEL LEG LIFTING...

Страница 12: ...t FIG 8 THERMOSTAT ASSEMBLY RIGIDEND SWIVELEND ADAPTER REGULATORIN BRACKET POWERCORD HEAVYDUTY EXTENSIONCORD WITHGROUND SERIESTAPPLUG THERMOSTAT 1 Connect rigid end of hose to regulator outlet Connect...

Страница 13: ...Position duct as shown Eliminate any kinks in duct FIG 9 3 04 m CAGENUTS SLOT WINGSCREW INSERTTABATBOTTOM OFDIFFUSERINTOSLOT BEFORETIGHTENINGWING SCREWSINTOCAGENUTS 1 See Fig 10 for installation of u...

Страница 14: ...rotected from damage and water entry Natural Gas Heaters A regulator is required if the supply pressure to the heater is above the maximum pressure stated on the heater s dataplate Connect the natural...

Страница 15: ...gnition before air is finally purged from line and ignition takes place FIG 15 When the switch is set to heat four status lights see Fig 15 will be activated in sequence as specific circuits are check...

Страница 16: ...ir or a soft brush or dry rag on its case and internal components At this time dust off the motor case to prevent the motor from over heating b At least once a year give the heater a thorough cleaning...

Страница 17: ...s defective and must be replaced Do not leave the jumper on or operate the heater if the part is defective Replace the part immediately An alternate method for checking the components is to perform a...

Страница 18: ...cracks are found 17 1 2 IN DISTANCE FROM IGNITER TOPTO BURNERTOP MOUNTING BRACKET IGNITER BRACKET MOUNTING SCREWS IGNITER SENSOR MOUNTING SCREWS HIGHVOLTAGE IGNITION LEAD ELECTRODE GAP IS 1 8 CENTERE...

Страница 19: ...Holding the switch by one of its mounting legs apply a small flame only to the sensing portion on the back of the switch Be careful not to melt the plastic housing of the switch when conducting this t...

Страница 20: ...ded FIG 24 5 When assembling the control valve to manifold the valve must be offset 8 degrees from the orifice holder to ensure the control valve aligns to its mounting holes See Fig 25 FIG 25 8 ORIFI...

Страница 21: ...nd outlet pressure gauges agree with that specified on the dataplate If so then no further checking or adjustment is required Proceed to section D 3 If the inlet pressures do not agree with that speci...

Страница 22: ...procedures of the component once the problem is identified by the flow chart DIRECT IGNITION OPERATION SEQUENCE The thermostat calls for heat Light acitvated indicating heater is receiving its main po...

Страница 23: ...defective Check continuity Replace power cord Transformer status light is not on Is transformer delivering 24 volts to terminal W on ignition control No Is transformer receiving main voltage Check wi...

Страница 24: ...ce fan motor No Yes Are 24 volts received at the air proving switch from terminal PS1 on controller when motor starts Yes Are wires and electrical connections good No Repair or replace wires or connec...

Страница 25: ...r end delivering 24 volts to gas control No Is gas control valve receiving 24 volts No Yes Yes Yes Is light receiving 24 volts No Defective wire or terminal connection Repair or replace as needed Yes...

Страница 26: ...ntrol is sending high voltage Remove ignition lead from control Hold a screwdriver tip about 1 8 to 3 16 in from male ignition terminal on control Turn heater on Spark should be seen If none replace i...

Страница 27: ...proper voltage is not present No No Yes Is proper voltage supplied to selector switch from power cord No Is fan binding on housing Check for damage to fan and housing Repair or replace as necessary Ye...

Страница 28: ...K DSI SS T PC HL HL GV APS IGC TX M COMM C W TRANSFORMER PS2 AIRPROVE PS1 AIRPROVE MV VALVE IND MOTOR L1 115 VAC G G G BR BK 115 VAC L1 GY OR OU O BK COMM C TRANSFORMER W AIRPROVE PS1 AIRPROVE PS2 VAL...

Страница 29: ...ce that provides an area where burner flame mixes with combustion air thereby providing heat High Limit Switch Safety device wired into the control system which is used to break an electrical circuit...

Страница 30: ...29 PREMIER 80 PARTS SCHEMATIC Parts Identification 18 47 13 45 46 44 43 42 41 40 39 38 37 36 35 33 32 31 30 29 27 28 26 25 24 22 23 20 21 19 17 16 15 14 12 11 10 9 7 6 5 4 3 2 1 8 34...

Страница 31: ...6378 18 Harness Wire Motor End 26382 19 Base 26380 20 Bracket Igniter Sensor 571663 21 Igniter 571662 22 Burner 26484 23 Screws and Spacers 571211 24 Switch High Limit Burner End 275 F 503933 25 Chamb...

Страница 32: ...20 31 PREMIER 170 PART SCHEMATIC 36 17 16 10A 10A 10A 51 49 48 47 46 45 44 43 42 41 39 38 37 35 34 33 32 31 30 29 27 26 25 24 23 21 20 19 15 14 13 12 11 10 9 8 7 5 6 4 3 2 1 50 28 22 18 52 40...

Страница 33: ...26441 19 Bracket Ignition Control 26410 20 Ignition Control 25865 21 Orifice Propane Gas 21573 Natural Gas 571624 22 Wire Igniter 25840 23 Igniter 25841 24 Bracket Igniter 25843 25 Burner with Mounti...

Страница 34: ...material and workmanship for 24 months from the date of purchase by the end user Warranty is automatic if a component is found defective within 24 months of the date code marked on the part If the de...

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