1001 SERIES INSTRUCTION MANUAL
No. 205-03-330
106-03-004
©
2019 KYOCERA Corporatio
n
PAGE 5/5
< Operating procedure 1>
Selecting a crimper
1. Applicable wire sizes are indicated on a crimper.
2. Make sure that the indicated wire size meets the size of wire to be used actually.
3. Loosen the crimper fixing screw and select the applicable wire size.
4. Set the crimper. (Photo 1)
For sizes from AWG 22: Set the wire crimper A to the lower position.
For sixes from AWG 24 to 26: Set the wire crimper B to the lower position.
5. Set the spacer. (Photo 2)
6. For sizes from AWG 22, match the wire crimper A to the indication “22” of insulation crimper. (Photo 3)
7. Tighten the fixing screw with pushing the crimper upward. (Photo 4)
Photo 1
Photo 2
Photo 3
Photo 4
Set the wire crimper.
Set the spacer.
Set the insulator crimper.
Tighten the fixing screw.
< Operating procedure 2>
Setting the terminal.
Procedures:
1. Place a certain length (20cm approx.) of
the terminal on the guide, and set the part
to be crimped to the center of the crimping
position appropriately.
2. Slightly hit the wire stripped in the
appropriate length against the movable
cutter blade and do the positioning.
3. Close the handles slowly until the ratchet
is released.
4. Open the handles and remove the
crimped wire.
5. Make sure that the shape is right in
accordance with the table of crimp
conditions on the previous sheet.
Example of Failure
Failure item
Failure description
Cause
1) Erroneous
shape of
the
crimped
area (wire
barrel)
The tensile strength is out of
specification.
The wire size is
out of
specification, or
abrasion of the
tool.
2)
Deformatio
n of the
terminal
1. Bent
2. Twist
3.
Deformat
ion of the
barrel
The terminal is
not set in
position against
the crimper and
anvil.
3) Variation in
crimp
height
The crimping position in the
tool is not fixed.
Occurs under
the state in
which the
handles can be
returned even if
they are closed
incompletely
due to abrasion
or deformation
of the ratchet.
Bent up
Bent
down
Twist
Twist
Rolling
Barrel
crimped
incompletel
y
