KYMCO MXU 700i Скачать руководство пользователя

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8.26. TROUBLESHOOTING

Although KYMCO machines receive a rigid

inspection before shipment from the factory, trouble

may occur during operation. Any systems can cause

poor starting and loss of power. The troubleshooting

chart describes a quick, easy procedure for making

checks. If your machine requires any repair, take it

to a KYMCO dealer.

The skilled technicians at a KYMCO dealership

have the tools, experience, and know-how to

properly service your machine. Imitation parts may

look like KYMCO parts, but they are often inferior.

Consequently, they have a shorter service life and

can lead to expensive repair bills.

POTENTIAL HAZARD

Checking the fuel system while smoking or near an

open flame.

WHAT CAN HAPPEN

Fuel can ignite or explode, causing severe injury or

property damage.

HOW TO AVOID THE HAZARD

Do not smoke when checking the fuel system. Make

sure there are no open flames or sparks in the area,

including pilot lights from water heaters or furnaces.

141

Содержание MXU 700i

Страница 1: ......

Страница 2: ...ROL FUNCTIONS 18 4 1 IGNITION SWITCH 18 4 2 INSTRUMENTS AND INDICATOR 19 4 3 LEFT HANDLEBAR SWITCHES 30 4 4 ELECTRICAL POWER STEERING 33 4 5 RIGHT HANDLEBAR SWITCH 34 4 6 2WD 4WD Select Switch 34 4 7...

Страница 3: ...GHTS 58 5 11 SWITCHES 58 5 12 TIRES 59 5 13 HOW TO MEASURE TIRE PRESSURE 60 5 14 TIRE WEAR LIMIT 61 5 15 COOLANT 61 6 OPERATION 63 6 1 STARTING A COLD ENGINE 63 6 2 STARTING A WARM ENGINE 66 6 3 WARMI...

Страница 4: ...R BOX OIL 115 8 6 SPARK PLUG INSPECTION 117 8 7 SPARK ARRESTER 118 8 8 AIR FILTER CLEANING 120 8 9 IDLE SPEED INSPECTION 124 8 10 THROTTLE LEVER ADJUSTMENT 125 8 11 VALVE CLEARANCE ADJUSTMENT 126 8 12...

Страница 5: ...ABLE INSPECTION AND LUBRICATION 140 8 26 TROUBLESHOOTING 141 9 CLEANING AND STORAGE 144 9 1 CLEANING YOUR ATV 144 9 2 STORAGE 148 9 3 SPECIFICATIONS 150 9 4 NOISE REGULATION 154 9 5 MAINTENANCE RECORD...

Страница 6: ...ully read and understand the contents of this manual before riding the vehicle AGE RECOMMENDATION The minimum recommend age for this ATV model is 16 Children under age 16 should never operate this veh...

Страница 7: ...e means ATTENTION BE ALERT YOUR SAFETY CAN BE AFFECTED Failure to follow instructions associated with a WARNING symbol could result in severe injury or death to the operator a passenger a bystander or...

Страница 8: ...tion about special techniques and skills necessary to ride your machine It also includes basic maintenance and inspection procedures If you have any questions regarding the operation or maintenance of...

Страница 9: ...icle should read and understand this information before riding They contain important information for safe and proper operation of your ATV The labels should be considered as permanent parts of the ve...

Страница 10: ...1 2 3 4 2...

Страница 11: ...5 6 3...

Страница 12: ...7 8 9 10 4...

Страница 13: ...ad this manual and all labels carefully and follow the operating procedures described Never operate an ATV without proper training or instruction Beginners should receive training from a certified ins...

Страница 14: ...sibility and operating conditions and your experience Never attempt wheel jump or other stunt Always inspect your ATV each time you use it to make sure it is in safe operating condition Always follow...

Страница 15: ...ng on slopes as described in this manual Check the terrain carefully before you start down any slope Shift your weight backward Never go down a slope at high speed Avoid going down slope at an angle t...

Страница 16: ...Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the linings Always use the size and type...

Страница 17: ...or other sources of ignition such as the pilot lights of water heaters and clothes dryers When transporting the machine in another vehicle be sure it is kept upright and that the fuel cock is in the O...

Страница 18: ...ing the engine in a closed area WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time HOW TO AVOID THE HAZARD Always operate your machine in an...

Страница 19: ...__________________________ RIGHT STORAGE COMPARTMENT ______________________________________ LOCK AND OPEN KEY NO ______________________________________ FRAME NO ______________________________________...

Страница 20: ...3 3 ENGINE SERIAL NUMBER The engine serial number is stamped on the left crankcase Engine Serial Number 12...

Страница 21: ...brake lever Front parking brake 02 Headlights Position lights 03 Rear brake lever 04 Right front turn signal light 05 Left front turn signal light 06 ATV Winch Optional NOTE The figures of machine you...

Страница 22: ...07 08 08 09 10 11 12 07 Left rear turn signal light 08 Taillights Brake lights 09 Right rear turn signal light 10 Spark arrester 11 Trailer hitch 12 License light 14...

Страница 23: ...rvoir water tank 14 Front brake fluid reservoir 15 Right rearview mirror 16 Rider Seat Passenger Seat Optional 17 Brake pedal fluid reservoir 18 Seat lock lever 19 Oil level inspection window 20 Tool...

Страница 24: ...23 22 29 30 31 22 Exhaust system 23 Battery Fuse 24 Tool kit 25 Fuel pump 26 Left rearview mirror 27 Rear brake fluid reservoir 28 Accessory socket seat 29 Front cargo rack 30 Drive select lever 31 Re...

Страница 25: ...al storage 35 Right foot peg 36 Rear brake pedal 37 Flag pole bracket 38 Headlight dimmer switch Starter button Hazard switch Turn signal switch Horn switch 39 Instrument and indicators 40 2WD 4WD sel...

Страница 26: ...f the respective switch positions are as follows OFF All electrical circuits are switched off except hazard light The key can be removed in this position ON All electrical circuits are switched on The...

Страница 27: ...re gauge 12 Engine tachometer 13 EPS Warning Light 1 Multi Function Display The display includes the following functions Speedometer Odometer Tripmeter Digital clock 4WD indicator EFI system electric...

Страница 28: ...reset the tripmeter 6 Mode Button This button is used to select km h mph km and mile This button is also used to adjust the time and reset the trip meter 7 Battery Voltage Too Low Warning Indicator W...

Страница 29: ...gauge comes on to warn that the coolant temperature is too hot If the indicator comes on during operation stop the engine as soon as it is safe to do so and allow the engine to cool down for about 10...

Страница 30: ...r 2 4WD LOCK indicator 3 Fuel gauge 4 Odometer Trip meter 5 Digital clock 6 Gear select display 7 Engine running time 1 Speedometer Shows riding speed in km h or mph Press and hold MODE button for mor...

Страница 31: ...he differential is in lock manner The lock indicator will be activated 2 2 4WD indicator Shows the drive mode is in the 4WD Shows the drive mode isn t in the 2WD 2 3 EFI system electric parts fault in...

Страница 32: ...in a graduated display The normal operating fuel range is with the section between the segment F and segment E When the segment E or the fuel indicator 3 flashes fuel will be low and you should refill...

Страница 33: ...otal mileage in Km or in mph The tripmeter shows the trip distance in Km or in mph There is tripmeters Press and hold ADJ button for more than 2 seconds to select ODO TRIP Press and hold MODE button f...

Страница 34: ...To reset tripmeter A Press and hold SET button for more than 2 seconds to select tripmeter B Press and hold both the MODE button and SET button in the same time until the tripmeter is reset 26...

Страница 35: ...Press and hold ADJ button for more than 2 seconds to select ODO mode 3 Press and hold both the MODE button and ADJ button in the same time for more than 2 seconds The clock will be set in the adjust...

Страница 36: ...4 To set the hour press the ADJ button until the desired hour 5 Press the MODE button the minute display will start flashing 28...

Страница 37: ...6 To set minute press the ADJ button until the desired minute 7 To end the adjustment Press both the MODE button and ADJ button in the same time 29...

Страница 38: ...The turn signal light will flash when the switch is operated and ignition switch is ON For turning to the left For turning to the right The instrument turn signal indicator light will also flash when...

Страница 39: ...switch Turn the switch to the position to switch on the low beam Turn the switch to the position to switch on the high beam CAUTION When you turn on the ignition switch and engine is not running the...

Страница 40: ...d switch is pressed again the right and left turn signal lights go out together CAUTION Turn on this switch when parking or there is a special condition After the hazard switch is turned on it will no...

Страница 41: ...re regular maintenance by users Do not tamper with the electronic control unit ECU or loosen the fittings of steering actuator or the neutral position setting of the steering will be adversely affecte...

Страница 42: ...select switch to the desired position To check your present drive mode look at the Multifunction display Differential lock switch The Differential lock switch is located above the throttle lever The...

Страница 43: ...e has one 4 Don t let the other end touch metal It to the positive terminal of the good battery Connect Use a remote positive terminal if the vehicle has one 5 Now connect the black negative cable to...

Страница 44: ...POTENTIAL HAZARD Malfunction of throttle WHAT CAN HAPPEN The throttle could be hard to operate making it difficult to speed up or slow down when you need to This could cause an accident HOW TO AVOID T...

Страница 45: ...f the ATV 1 Adjuster 2 Locknut 3 13mm 0 52in POTENTIAL HAZARD Improper adjustment of the speed limiter and throttle WHAT CAN HAPPEN The throttle cable could be damaged Improper throttle operation coul...

Страница 46: ...ing the front brake lever 4 11 REAR BRAKE LEVER The rear brake is operated by squeezing the rear brake lever near left handgrip 1 Rear brake lever 2 Front brake lever 4 12 BRAKE PEDAL This ATV is equi...

Страница 47: ...ntil the lock lever releases Using the parking brake in freezing weather may cause the brakes to freeze in the locked position 1 Lock lever Rear parking brake To set the rear parking brake move the le...

Страница 48: ...the parking brake You could lose braking performance which could cause an accident You could also wear out the brakes prematurely HOW TO AVOID THE HAZARD Always set the parking brake before starting...

Страница 49: ...select lever is used to shift your ATV into the low high neutral reverse and park positions Refer to CH 5 1 1 for drive select lever adjustment and operation L Low R Reverse H High P Park N Neutral N...

Страница 50: ...Intake air leak Fuel contaminated deteriorated Pinched or clogged fuel hose Faulty fuel pump Engine stall hard to start rough idling Intake air leak Fuel contaminated deteriorated Pinched or clogged...

Страница 51: ...d then clean off any abrasive particles The plug may also be to other suitable tool If the insulator is cracked replace the plug Use the standard plug 4 19 BATTERY INSPECTION Checking the battery volt...

Страница 52: ...he seat pull the passenger seat lock lever upward and pull up the seat To install the seat align the tabs on the seat with the grommets on the frame and press the seat down until it locks NOTE Make su...

Страница 53: ...g areas Check local regulations before riding 1 Flag pole bracket 4 22 TRAILER HITCH The trailer hitch is located on the rear axle housing To use the hitch you will need proper size ball as specified...

Страница 54: ...the front fender Store your tools or drink in the storage compartment 3 at the left side of the front fender 1 Owner s manual 2 Right storage compartment 3 Left storage compartment To open the compar...

Страница 55: ...shing your ATV To use the accessory socket 1 Turn the ignition switch ON then start the engine 2 Turn the headlights OFF 3 Open the accessory socket cap 2 and then insert the accessory power plug into...

Страница 56: ...essary 5 3 ENGINE OIL FINAL GEAR DIFFERENTIAL GEAR OIL Check oil level Fill with oil if necessary Check for leakage 5 6 7 8 3 5 DRIVE SHAFT BOOTS Check for damage 5 4 THROTTLE Check for proper throttl...

Страница 57: ...schedules described in the Owner s Manual 5 1 DRIVE SELECT LEVER CAUTION Before shifting you must stop the machine and return the throttle lever to its closed position until the engine speed to the s...

Страница 58: ...g with improperly adjusted drive select lever WHAT CAN HAPPEN You may lose control of the gear shifting which lead to accident HOW TO AVOID THE HAZARD Make sure moving the shift lever into the N posit...

Страница 59: ...s and then remove the right left side cover 3 Shift the transmission into neutral Verify the length of the right shift rod is 150mm 0 5mm To adjust the length by loosening the lock nuts 1 and rotating...

Страница 60: ...ift mode lever 3 is in the N If the neutral light does not illuminate in the N loosen the locknuts 4 on the ends of the left shift rod 5 Rotate the shift rod clockwise or counterclockwise until the ne...

Страница 61: ...re they are working properly If the brakes do not provide proper braking performance inspect the brakes for wear See CH 8 13 15 POTENTIAL HAZARD Riding with improperly operating brakes WHAT CAN HAPPEN...

Страница 62: ...ded gasoline with a pump octane number of 86 or higher or research octane number of 91 or higher If knocking or pinging occurs use a different brand of gasoline or premium unleaded fuel Unleaded fuel...

Страница 63: ...AVOID THE HAZARD Do not overfill the fuel tank Be careful not to spill fuel especially on the engine or exhaust pipe Wipe up any spilled fuel immediately Be sure the fuel tank cap is closed securely...

Страница 64: ...s Passenger car motor oils often labeled Energy Conserving contain anti friction additives which will cause starter clutch slippage resulting in reduced component life and poor engine performance Oil...

Страница 65: ...case oil Periodic oil change 0 23 L 0 20 Imp qt 0 243 US qt Total amount 0 25 L 0 22 Imp qt 0 265 US qt 5 7 FRONT GEAR CASE OIL Make sure the front gear case oil at the specified level Add oil as nec...

Страница 66: ...tightness of chassis fittings and fasteners before a ride Take the machine to a KYMCO dealer or refer to the Service Manual for correct tightening torque 5 10 LIGHTS Check the headlight and taillight...

Страница 67: ...Tubeless Rear AT26X10 14 Tubeless 2 The tires should be set to the recommended pressure Recommended tire pressure Front 35 41 kpa 0 35 0 41 kgf cm2 5 1 5 9 psi Rear 32 38 kpa 0 23 0 28 kgf cm2 3 2 4...

Страница 68: ...35 kpa 0 35 kgf cm 2 5 0 psi 32 kpa 0 32 kgf cm 2 4 6 psi 38 kpa 0 38 kgf cm 2 5 4 psi 5 13 HOW TO MEASURE TIRE PRESSURE Use the low pressure tire gauge Tool kit NOTE The low pressure tire gauge is in...

Страница 69: ...engine is cold The coolant level will vary with engine temperature The coolant level is satisfactory if it is between the FULL and LOW marks on the tank If the coolant level is at or below the LOW le...

Страница 70: ...T CAN HAPPEN You could be burned by hot fluid and steam blown out under pressure HOW TO AVOID THE HAZARD Wait for the engine to cool before removing the radiator cap Always use a thick rag over the ca...

Страница 71: ...er 6 1 STARTING A COLD ENGINE POTENTIAL HAZARD Freezing control cables in cold weather WHAT CAN HAPPEN You could be unable to control the ATV which could lead to an accident or collision HOW TO AVOID...

Страница 72: ...engine can be started in any gear if the brake lever is applied However it is recommended to shift into neutral or park before starting the engine When the select lever is in the neutral or park posit...

Страница 73: ...switch again Each cranking should be as short as possible to preserve battery energy Do not crank the engine more than 10 seconds on each attempt If the battery is discharged Changing new one to start...

Страница 74: ...hrottle normally 6 4 DRIVE SELECT LEVER OPERATION AND REVERSE DRIVING CAUTION Before shifting you must stop the machine and return the throttle lever to its closed position until the engine speed to t...

Страница 75: ...te stop and return the throttle lever to the closed position 2 Apply the brakes then shift by moving the drive select lever along the shift guide L Low R Reverse H High P Park N Neutral NOTE Make sure...

Страница 76: ...light should be on If the light does not come on ask a KYMCO dealer to inspect the machine 4 Check behind for people or obstacles then release the rear brake pedal 5 Open the throttle lever gradually...

Страница 77: ...e operation under load does not harm the engine Each full throttle acceleration sequence should be followed with a substantial rest period for the engine by cruising at lower r min so the engine can r...

Страница 78: ...he parking brake The front brake lever has three locked position that allow it to be used as a parking brake To set the front parking brake see page 36 1 Locked position 2 Lock lever 3 Certainly locke...

Страница 79: ...you must park on an incline place the machine transversely across the incline apply the parking brake and block the front and rear wheels with rocks or other objects Do not park the ATV at all on slo...

Страница 80: ...a genuine KYMCO accessory or one that is equivalent in design and quality Accessories should be rigidly and securely mounted An accessory which can shift position or come off while you are riding coul...

Страница 81: ...iler Maximum towing capacity 150 kg 330 lbs Tongue weight 16kg 35 lbs 1 Front cargo rack 2 Rear cargo rack LOADING One rider with passenger model As originally equipped this ATV can carry cargo or tow...

Страница 82: ...rry the slower you should go Allow more braking distance A heavier vehicle takes longer to stop Avoid making sharp turns unless at very slow speeds Avoid hills and rough terrain Choose terrain careful...

Страница 83: ...7 RIDING YOUR ATV 75...

Страница 84: ...cquired through practice over a period of time Take the time to learn the basic techniques well before attempting more difficult maneuvers Riding your new ATV can be a very enjoyable activity providin...

Страница 85: ...ow to operate the ATV properly in different situations and on different types of terrain HOW TO AVOID THE HAZARD Become familiar with this ATV at slow speeds first even if you are an experienced opera...

Страница 86: ...d under 16 should never operate an ATV with engine size greater than 90cc Never carry passenger on the cargo racks POTENTIAL HAZARD Carrying a passenger on the cargo racks WHAT CAN HAPPEN Greatly redu...

Страница 87: ...event of an accident Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident Operating without protective clothing increase...

Страница 88: ...drugs POTENTIAL HAZARD Operating this ATV after consuming alcohol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perce...

Страница 89: ...n safe operating condition Always follow the inspection and maintenance procedures and schedules described in the Owner s Manual POTENTIAL HAZARD Operating this ATV with improper tires or with imprope...

Страница 90: ...an accident HOW TO AVOID THE HAZARD Always go at a speed that is proper for the terrain visibility and operating conditions and your experience Speed limiter For riders inexperienced with this model t...

Страница 91: ...th passenger model REAR CARGO RACK 25kg 55 lbs FRONT CARGO RACK 45 kg 100 lbs 7 5 1 Loading and operational guidelines Carrying cargo will affect how your ATV handles and greatly reduce its ability in...

Страница 92: ...CO accessories have been specifically designed for and tested on this vehicle Because KYMCO cannot test all other accessories you are personally responsible for properly selecting installing and using...

Страница 93: ...arts and accessories added to this vehicle should be genuine KYMCO or equivalent components designed for use on this ATV and should be installed and used according to instruction If you have question...

Страница 94: ...during operation WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall a foot peg your foot or leg may come into co...

Страница 95: ...he machine or overturn POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunt...

Страница 96: ...e machine in a place where pedestrians or children are not likely to touch it POTENTIAL HAZARD Hot exhaust system WHAT CAN HAPPEN Someone touching the exhaust system during or after operation could be...

Страница 97: ...will be hot when riding and afterwards do not allow skin or clothing to come in contact with these components With the engine idling return the starter knob to the closed position and shift the drive...

Страница 98: ...er or turn close the throttle fully and slow the ATV down by applying both front and rear brakes at the same time POTENTIAL HAZARD Turning improperly WHAT CAN HAPPEN ATV could go out of control causin...

Страница 99: ...u to lose control POTENTIAL HAZARD Operating on excessively steep slopes WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep slopes than on level surfaces or small slopes HOW TO AV...

Страница 100: ...slopes as described in this Owner s Manual Always check the terrain carefully before you start up any slope Never climb slopes with excessively slippery or loose surfaces Shift your weight forward Ne...

Страница 101: ...e loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any slope until you have mastered the turning technique as described in the Owner s Manua...

Страница 102: ...re in 2WD apply only the front brake When this ATV is in 4WD all wheels front and rear are interconnected by the drive train This means that applying either the front brake or the rear brake will brak...

Страница 103: ...on P after you are stopped Lock parking brake If you begin rolling backwards Keep weight up slope 2WD Never apply the rear brake while rolling backwards Apply the front brake 4WD Apply both front and...

Страница 104: ...t brake lever with your left hand 2 Be sure your legs are clear of the wheels 3 Check your footing 4 Then slowly and carefully back the ATV down the slope using the front brake lever to control speed...

Страница 105: ...faces Improper braking may also cause a loss of traction When this ATV is in 4WD all wheels front and rear are interconnected by the drive train This means that applying either the front brake or the...

Страница 106: ...wn slopes as described in this Owner s Manual Note a special technique is required when braking as you go down a slope Always check the terrain carefully before you start down any slope Shift your wei...

Страница 107: ...doesn t turn when you want it to Bring the ATV to a stop and practice the turning maneuvers again Be sure you are putting your weight on the footboard to the outside of the turn Position your weight...

Страница 108: ...ion adjustment and lubrication are explained on the following pages POTENTIAL HAZARD Servicing an engine while it is running WHAT CAN HAPPEN Moving parts can catch clothing or parts of the body causin...

Страница 109: ...m routine maintenance and simple repairs Any extensive work requiring additional tools should be performed by your authorized KYMCO dealer The tool kit includes the following items 1 Air pressure gaug...

Страница 110: ...n some situation could lead to an accident HOW TO AVOID THE HAZARD Never modify this ATV through improper installation or use of accessories All parts and accessories added to this vehicle should be g...

Страница 111: ...ear oil Check oil level oil leakage Replace every 12 months Air filter element for engine and V belt compartment Clean More often in wet or dusty areas Replace if necessary Throttle body Check idle sp...

Страница 112: ...m Check leakage Retighten if necessary Replace gasket if necessary Spark arrester Clean Wheels Check balance damage runout Replace if necessary Wheel bearings Check bearing assembly for looseness dama...

Страница 113: ...Km 150 1000 2000 MONTH 1 6 12 Knuckle shafts Steering shaft Lubricate every 6 months Fittings and Fasteners Check all chassis fittings and fasteners Correct if necessary It is recommended that these...

Страница 114: ...e engine for several minutes and stop it C Check the oil level through the inspection window D The oil level should be between the maximum H and minimum L marks If the level is low add oil to raise it...

Страница 115: ...l minutes and stop it C Place a container under the engine D Remove the oil fill cap 1 and oil filter cap 2 to drain the oil CAUTION Be sure no foreign material enters the crankcase CAUTION When remov...

Страница 116: ...kgf m 11 lbf ft H Fill the engine with oil and install the oil fill cap Recommended oil see CH 9 3 Oil quantity Periodic oil change 2 4 L 2 11 Imp qt 2 54 US qt After draining and oil filter cartridge...

Страница 117: ...t A Place the machine on a level place B Warm up the engine for several minutes and stop it C Place a container under the engine D Remove the oil fill cap 1 and drain plug washer 2 to drain the oil CA...

Страница 118: ...TE Skip steps E to I if the oil filter cartridge is not being replaced E Remove the three fasteners and then remove right side cover F Remove the oil filter cartridge 3 with an oil cartridge wrench 11...

Страница 119: ...TE An oil cartridge wrench is available at a nearby KYMCO dealer NOTE Make sure the O ring is seated properly H Install the new oil filter cartridge with an oil cartridge wrench and then tighten it to...

Страница 120: ...tall the engine oil filler cap and tighten it Recommended oil see CH 9 3 Oil quantity see CH 9 3 CAUTION Be sure no foreign material enters the crankcase L Start the engine and warm it up for several...

Страница 121: ...e when specified by the Maintenance Schedule Change the oil with the rear gear box warm and the ATV on level ground to assure complete and rapid draining Rear gear box oil replacement To drain the oil...

Страница 122: ...Oil quantity Periodic oil change 0 23 L 0 20 lmp qt 0 243 US qt 4 Remove the oil level check bolt washer 3 Make sure the oil level reaches the oil level check hole 5 Install the oil filler cap and oil...

Страница 123: ...e Change the oil with the front gear box warm and the ATV on level ground to assure complete and rapid draining Front gear box oil replacement 1 To drain the oil first place an oil drain pan under the...

Страница 124: ...90 Oil quantity Periodic oil change 0 25 L 0 22 lmp qt 0 265 US qt 6 Remove the oil level check bolt washer Make sure the oil level reaches the oil level check hole 7 Install the oil filler cap and oi...

Страница 125: ...ove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode If electrode erosion becomes excessive you should replace the spark plug with one of t...

Страница 126: ...ARRESTER Be sure the exhaust pipe and muffler are cool before cleaning the spark arrester 1 Remove the three bolts 1 the spark arrester 2 and the gasket 3 from the muffler 1 Bolts 2 Spark arrester 3 G...

Страница 127: ...the gasket in the muffler and tighten the three bolts securely POTENTIAL HAZARD Improper cleaning of the spark arrester Hot exhaust system WHAT CAN HAPPEN Could injure the eyes Could cause burns Coul...

Страница 128: ...in the Maintenance Schedule If the ATV is submerged in water the air cleaner should be checked and water should be drained from the air cleaner housing before starting the engine To clean the air cle...

Страница 129: ...4 Remove the air cleaner element B 4 5 Remove the air cleaner element C 5 4 Element B 5 Element C 121...

Страница 130: ...ents for cleaning ATV parts WHAT CAN HAPPEN A fire or explosion could result HOW TO AVOID THE HAZARD Use only a nonflammable or high flash point solvent to clean ATV parts 7 Soak the air cleaner an eq...

Страница 131: ...g through water may require more frequent inspection If deposits can be seen in the drain tube the tube must be cleaned before starting the vehicle To clean the drain tube 1 Remove the drain tube 1 by...

Страница 132: ...2 Start the engine and warm it up for a few minutes at approximately 1 000 to 2 000 r min Occasionally rev the engine to 4 000 to 5 000 r min The engine is warm when it quickly responds to the throttl...

Страница 133: ...k nut 3 then turn the adjuster to obtain the correct free play 3 5 mm or 0 12 0 2 in 3 Tighten the locknut and reinstall the sleeve Other checks Check the throttle cable for kinks and signs of wear th...

Страница 134: ...NT BRAKE PADS The clearance between the brake pads and brake discs is Adjusted automatically as the pads wear The only maintenance that is required is to replace brake pads when they become worn To ch...

Страница 135: ...to have brake pads replaced 3 Reinstall the wheel and tighten the lug nuts to 61N m 8 14 BRAKE FLUID INSPECTION Check if the fluid level is below the lower level mark through the inspection window 1...

Страница 136: ...the brake pads are not worn beyond the recommended limit CH 8 14 There is probably air in the brake system and it must be bled See your authorized KYMCO dealer for this service CAUTION To prevent dama...

Страница 137: ...perature The coolant level should be between the maximum and minimum marks If the level is low remove the coolant reservoir cap and then add coolant or distilled water to raise it to the specified lev...

Страница 138: ...level mark NOTE 1 If water is added have a KYMCO dealer check the antifreeze content of the coolant as soon as possible 2 The radiator fan operation is completely automatic It is switched on or off a...

Страница 139: ...vers B Fuses in the harness may have blown There are several reasons that the fuses may blow Refer to the Fuse section in this chapter for details C Battery voltage has dropped Voltage drop can happen...

Страница 140: ...sure HOW TO AVOID THE HAZARD Wait for the engine to cool before removing the radiator cap Always use a thick rag over the cap Allow any remaining pressure to escape before completely removing the cap...

Страница 141: ...EEL INSTALLATION When reinstalling a wheel tighten the wheel nuts in a crisscross rather than a circular pattern Be sure the tapered side of the wheel nuts 1 face the wheel rim 2 Wheel nut torque Fron...

Страница 142: ...tion of the wheel 1 Arrow mark Without arrow mark POTENTIAL HAZARD Installing wheels improperly WHAT CAN HAPPEN A wheel may come loose possibly leading to an accident HOW TO AVOID THE HAZARD Carefully...

Страница 143: ...cells as this may damage the battery Although the battery is sealed it vents explosive gases and should be handled with appropriate care POTENTIAL HAZARD Allowing open flames or sparks near the batter...

Страница 144: ...tery first and then disconnect the positive terminal lead 3 5 Remove the battery 8 20 2 Battery installation 1 Install in the reverse order of removal 2 After installing the battery check to see if th...

Страница 145: ...use box cap 2 Remove the seat 3 Open the fuse box cap 2 4 Pull the old fuse out of the fuse holder 5 Push the new fuse in to the fuse holder 6 Close the fuse box cap and install seat POTENTIAL HAZARD...

Страница 146: ...and type If a replaced fuse blows again there can be trouble with the ECU or harness connectors See an authorized dealer for inspection You can check 40 A fuse if it is blown at the top of the fuse PO...

Страница 147: ...Turn the ignition switch at ON position Turn on the dimmer switch Adjust the headlight aim by turning the headlight aim adjusting button 1 Adjusting button 8 24 DRIVE SHAFT BOOTS Check the protective...

Страница 148: ...an also become frayed or kinked Operation of controls could be restricted which could cause an accident or injury HOW TO AVOID THE HAZARD Inspect cables frequently Replace damaged cables Lubricate the...

Страница 149: ...hip have the tools experience and know how to properly service your machine Imitation parts may look like KYMCO parts but they are often inferior Consequently they have a shorter service life and can...

Страница 150: ...8 26 1 Troubleshooting chart 142...

Страница 151: ...EPS model only 143...

Страница 152: ...and others to operate 1 Before cleaning the ATV A Block the end of the exhaust pipe to prevent water entry Use a commercially available tapered rubber plug or a plastic bag with a strong rubber band...

Страница 153: ...reaser off with a garden hose under normal pressure Use only enough water pressure to rinse the engine clean 4 Once the majority of the dirt has been rinsed off wash all of the surfaces with warm wate...

Страница 154: ...as they may contain abrasives which may mar the paint or protective finish 11 When finished start the engine and allow it to idle for several minutes to evaporate any residual moisture POTENTIAL HAZA...

Страница 155: ...e cover and then remove mud accumulated in the cover with water Where shall be careful Avoid spraying water in the electrical connectors Avoid spraying water with any great force near the following pl...

Страница 156: ...tank and carburetor Be sure to drain the fuel in a well ventilated area not in a garage POTENTIAL HAZARD Refueling this ATV or handling fuel improperly WHAT CAN HAPPEN The fuel could explode or ignit...

Страница 157: ...for a few seconds to distribute the oil and then reinstall the spark plug 4 Remove the battery and store it in an area protected from freezing temperatures and direct sunlight and out of the reach of...

Страница 158: ...00 in 1220 mm 48 03 in 1265 mm 49 80 in 920 mm 36 22 in 1297 mm 51 88 in 275 mm 10 83 in 3450 mm 135 83 in Basic weight With oil and full fuel tank 379 kg 835 6 lbs Engine Type Cylinder arrangement Di...

Страница 159: ...Quantity Engine oil Periodic oil change After draining and oil filter cartridge change Total amount Front gear case oil Periodic oil change Total amount Rear gear case oil Periodic oil change Total a...

Страница 160: ...unt UNLEADED FUEL 16 5 L 3 47 lmp gal 4 29 US gal 3 5 L 0 735 lmp gal 0 91US gal Carburetor Type PTA1 KYMCO Spark plug Type Gap CR7E NGK 0 7 0 8 mm 0 028 0 031 in Clutch Type Wet centrifugal automatic...

Страница 161: ...pe ECU automatic control A C magneto 12V 18AH MF Tire Type Size Front Rear Tubeless BIAS AT26X8 14 AT26X10 14 Bulb voltage wattage quantity Headlight Brake light Taillight Turn signal light Position l...

Страница 162: ...e or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle afte...

Страница 163: ...accordance with the warranty The chart below is printed only as a reminder to you that the maintenance work is required It is not acceptable proof of maintenance work MAINTENACE INTERVAL DATE OF SERV...

Страница 164: ...g Taiwan Republic of China Telephone 886 7 3822526 FAX 886 7 3950021 By KWANG YANG Motor Co Ltd First Edition JAN 2018 All rights reserved Any reproduction or unauthorized use without the written perm...

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