11
.CRANKCASE/CRANKSHAFT
11-3
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•
This section covers crankcase separation to service the crankshaft. The engine must be removed
for this operation.
•
The following parts must be removed before separating the crankcase.
−
Cylinder head (
Ö
Chapter 7 (90cc/70cc/50cc-4T))
−
Cylinder/piston (
Ö
Chapter 8)
−
Drive and driven pulleys (
Ö
Chapter 9)
−
A.C. generator (
Ö
Chapter 14)
−
Starter clutch (
Ö
Chapter 16)
−
Oil pump (
Ö
Chapter 4)
SPECIFICATIONS (90cc/70cc/50cc-4T) mm (in)
Item (Crankshaft)
Standard
Service Limit
Connecting rod small end free play
0.05
~
0.4 (0.002
~
0.016)
0.6 (0.024)
Connecting rod big end radial clearance
0
~
0.008 (0
~
0.00032)
0.05 (0.002)
Run out
⎯
0.1 (0.004)
SPECIFICATIONS (50cc-2T) mm (in)
Item (Crankshaft)
Standard
Service Limit
Connecting rod big end side clearance
⎯
0.6 (0.024)
Connecting rod big end radial clearance
⎯
0.04 (0.0016)
Run out A/B
⎯
0.1/0.15 (0.004/0.006)
TORQUE VALUES
Crankcase bolt
10 N-m (1 kgf-m, 7 lbf-ft)
Cam chain tensioner slipper bolt (90cc/70cc/50cc-4T)
10 N-m (1 kgf-m, 7 lbf-ft)
SPECIAL TOOLS (50cc-2T)
Crankcase puller
A120E00026
Universal bearing puller
A120E00030
Crankshaft install tool
A120E00016
Crankcase assembly tool
A120E00024
Oil seal and bearing install tool
A120E00014
TROUBLESHOOTING
Abnormal engine noise
•
Excessive crank journal bearing play
•
Excessive crankpin bearing play
•
Excessive transmission bearing play
Содержание Mongoose 50-2T
Страница 22: ...1 GENERAL INFORMATION 1 19 Rear Axle Hub Collar Oil Seal Bearing Driven Sprocket Rear Swing Arm Axle...
Страница 26: ...1 GENERAL INFORMATION 1 23 WIRING DIAGRAMS Mongoose 90 MXER 90R Mongoose 50 4T OFF ROAD G...
Страница 27: ...1 GENERAL INFORMATION 1 24 MXER 90R ON ROAD...
Страница 28: ...1 GENERAL INFORMATION 1 25 Mongoose 70...
Страница 29: ...1 GENERAL INFORMATION 1 26 Mongoose 50 2T MXER 50R 2T OFF ROAD...
Страница 30: ...1 GENERAL INFORMATION 1 27 MXER 50R 2T ON ROAD...
Страница 38: ...2 FRAME COVERS EXHAUST MUFFLER 2 1...
Страница 70: ...4 LUBRICATION SYSTEM 4 2 LUBRICATION SYSTEM 50cc 2T...
Страница 82: ...4 LUBRICATION SYSTEM 4 14 Install the right crankcase cover and tighten the bolts Bolts Right Crankcase Cover...
Страница 88: ...5 FUEL SYSTEM 5 1...
Страница 111: ...7 CYLINDER HEAD VALVES 90cc 70cc 50cc 4T 7 1...
Страница 125: ...8 CYLINDER PISTON 8 1 90cc 70cc 50cc 4T...
Страница 126: ...8 CYLINDER PISTON 8 2 50cc 2T...
Страница 144: ...9 DRIVE AND DRIVEN PULLEYS 9 1...
Страница 160: ...10 FINAL REDUCTION TRANSMISSION SYSTEM 10 1...
Страница 167: ...11 CRANKCASE CRANKSHAFT 11 1 90cc 70cc 50cc 4T...
Страница 168: ...11 CRANKSCASE CRANKSHAFT 11 2 50cc 2T...
Страница 180: ...12 FRONT WHEEL FRONT BRAKE FRONT SUSPENSION STEERING SYSTEM 12 1...
Страница 199: ...13 REAR WHEEL SWING ARM HYDRAULIC BRAKE 13 1...
Страница 235: ...15 IGNITION SYSTEM 15 1 A C Generator Pulser Coil Spark Plug Ignition Coil...
Страница 236: ...15 IGNITION SYSTEM 15 2 IGNITION CIRCUIT 90cc 70cc 50cc 4T IGNITION CIRCUIT 50cc 2T...