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Страница 129: ..._________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ELECTRICAL EQUIPMENT ________________________________________________________________________________________________ SERVICE INFORMATION 15 1 TROUBLESHOOTI...

Страница 130: ...ng Standard 0 4A 5H Battery current Quick 4A 0 5H Spark plug NGK CR7HSA Spark plug gap 0 6 0 7mm Primary coil 0 2 0 3Ω Secondary coil with plug cap 7 0 8 4KΩ Ignition coil resistance Secondary coil without plug cap 2 5 3 2KΩ Pulser coil resistance 20 80 160Ω Ignition timing 13 5 1 BTDC 2000rpm TROUBLESHOOTING CHARGING SYSTEM No power Intermittent power Dead battery Loose battery cable connection D...

Страница 131: ...lug Faulty ignition switch Poorly insulated plug cap Faulty ignition coil Improper ignition timing Faulty CDI unit Battery voltage too low 6V max Faulty A C generator Faulty CDI unit STARTING SYSTEM Starter motor won t turn Lack of power Fuse burned out Weak battery Weak battery Loose wire or connection Faulty ignition switch Foreign matter stuck in starter motor Faulty starter switch or pinion Fa...

Страница 132: ...15 ELECTRICAL EQUIPMENT 3 LIKE 50 125 CHARGING SYSTEM A C Generator Dimmer Switch Ignition Switch Resistor ...

Страница 133: ...y negative cable Charging current Standard 0 4A Quick 4A Charging time Standard 5 hours Quick 0 5 HOUR After charging Open circuit voltage 12 8V min Battery Cover First disconnect the battery negative cable and then the positive cable Battery charging inspection must be performed with an electric tester Quick charging should only be done in an emergency During quick charging the battery temperatur...

Страница 134: ... the output Position RPM Day Night 2500 1 3A min 1 0A min 6000 2 0A min 2 0A min Charging Limit Voltage 14 5 0 5V 8000rpm If the limit voltage is not within the specified range check the regulator rectifier A C GENERATOR CHARGING COIL INSPECTION Remove the met in box Ö12 Disconnect the A C generator connector Measure the resistances between the charging coil terminals white green and lighting coil...

Страница 135: ...terminals Replace the regulator rectifier if the readings are not within the specifications in the table below Model Brand Range SP 10D Sanwa KΩ TH 5H Kowa 100Ω Due to the semiconductor in circuit it is necessary to use a specified tester for accurate testing Use of an improper tester in an improper range may give false readings Use a Sanwa Electric Tester 07208 0020000 or Kowa Electric Tester TH ...

Страница 136: ...15 ELECTRICAL EQUIPMENT 7 LIKE 50 125 IGNITION SYSTEM Ignition Coil Ignition Switch Spark Plug A C Generator Exciter Coil ...

Страница 137: ... 187Ω Measure the secondary coil resistance between the spark plug cap and the primary coil terminal as Figure A shown Resistance 20 with plug cap 10 14KΩ Measure the secondary coil resistance between the ignition coil terminal and the primary coil terminal as Figure B shown Resistance 20 without plug cap 7 9KΩ This test is to inspect the continuity of ignition coil Figure A Figure B Ignition Coil...

Страница 138: ...mal and continuous spark Faulty Weak or intermittent spark A C GENERATOR Exciter Coil Pulser Coil Inspection Remove the met in box Ö12 Disconnect the A C generator wire connector Measure the pulser coil resistance between the blue yellow wire and ground Resistance 20 100 150Ω This test is performed with the stator installed in the engine Follow the ignition coil tester manufac turer s instructions...

Страница 139: ...Green Black Yellow Black 4 7MΩ 4 7MΩ 2 3MΩ Blue Yellow 15 20KΩ 600 900Ω 1000 1500KΩ Green 15 20MΩ 600 900Ω 4 7MΩ Black Yellow Due to the semiconductor in circuit it is necessary to use a specified tester for accurate testing Use of an improper tester in an improper range may give false readings Use a Sanwa Electric Tester or Kowa Electric Tester TH 5H In this table Needle swings then returns indic...

Страница 140: ...15 ELECTRICAL EQUIPMENT 11 LIKE 50 125 STARTING SYSTEM Starter Button Starter Motor Ignition Switch Starter Relay ...

Страница 141: ...2V battery positive terminal and the relay C terminal to the battery negative terminal Check for continuity between the starter relay A and B terminals The relay is normal if there is continuity STARTER MOTOR REMOVAL Disconnect the starter motor cable Remove the two bolts attaching the starter motor and remove the starter motor The installation sequence is the reverse of removal Starter Relay Star...

Страница 142: ...ARTER MOTOR INSPECTION Connect a battery across the starter motor and check for its operation 1 Do not turn the starter motor for a long time 2 This inspection should be done with a fully charged battery Battery Starter Motor Battery Terminal ...

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