3. INSPECTION/ADJUSTMENT
3-7
G-DINK 300i
VALVE CLEARANCE
Remove the seat assy and luggage box.
Remove the four bolts and then cylinder
head cover.
Turn the A.C. generator flywheel to the top
dead center (TDC) on the compression
stroke so that the “T” mark on the flywheel
aligns with the index mark on the left
crankcase cover.
Inspect and adjust valve clearance.
Valve Clearance
: IN: 0.10 mm
EX: 0.10 mm
Loosen the lock nut and adjust by turning the
adjusting nut
Valve Adjuster
E012
Feeler Gauge
CYLINDER COMPRESSION
Warm up the engine before compression
test.
Remove the center cover and luggage box.
Remove the spark plug.
Insert a compression gauge.
Open the throttle fully and push the starter
button to test the compression.
Max. Compression: 16±2 kg/cm
2
- 570 rpm
If the compression is low, check for the
following:
Leaky valves
Valve clearance too small
Leaking cylinder head gasket
Worn piston rings
Worn piston/cylinder
If the compression is high, it indicates that
carbon deposits have accumulated on the
combustion chamber and the piston head.
•
Inspect and adjust valve clearance
while the engine is cold (below 35
℃
).
*
•
Check the valve clearance again after
the lock nut is tightened.
*
Special
Содержание G-DINK 300i
Страница 4: ...1 GENERAL INFORMATION 1 1 G DINK 300i Identification Numbers Record ...
Страница 11: ...1 GENERAL INFORMATION 1 8 G DINK 300i TORQUE VALUES ...
Страница 12: ...1 GENERAL INFORMATION 1 9 G DINK 300i TORQUE VALUES ...
Страница 13: ...1 GENERAL INFORMATION 1 10 G DINK 300i TORQUE VALUES FRAME ...
Страница 18: ...1 GENERAL INFORMATION 1 15 G DINK 300i ISC Throttle Body TPS WTS Injector MAP Sensor O2 Sensor ...
Страница 33: ...2 EXHAUST MUFFLER FRAME COVERS 2 8 G DINK 300i PANEL FLOOR Remove the bolts and panel floor Bolts Panel floor ...
Страница 43: ...3 INSPECTION ADJUSTMENT 3 2 G DINK 300i MAINTENANCE SCHEDULE ...
Страница 55: ...4 LUBRICATION SYSTEM 4 1 G DINK 300i LUBRICATION ...
Страница 72: ...6 CYLINDER HEAD VALVES 9 1 G Dink 300i 6 1 ...
Страница 89: ...7 CYLINDER PISTON 10 1 G Dink 300i SCHEMATIC DRAWING 7 1 ...
Страница 114: ...9 FINAL REDUCTION 9 1 G DINK 300i SCHEMATIC DRAWING ...
Страница 123: ...10 A C GENERATOR STARTER CLUTCH 10 1 G Dink300i SCHEMATIC DRAWING ...
Страница 130: ...11 CRANKCASE CRANKSHAFT 11 1 G DINK 300i SCHEMATIC DRAWING ...
Страница 138: ...12 COOLING SYSTEM 12 1 G DINK 300i SCHEMATIC DRAWING ...
Страница 155: ...13 FUEL INJECTION SYSTEM 13 6 G DINK 300i ISC Throttle Body TPS WTS Injector MAP Sensor O2 Sensor ...
Страница 179: ...13 FUELINJECTIONSYSTEM 30 13 28 G DINK 300i 13 30 FI DIAGNOSTIC TOOL OPERATION INSTRUCTIONS 3620A LEB2 E00 ...
Страница 210: ...15 REAR BRAKE REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 G DINK 300i SCHEMATIC DRAWING ...
Страница 217: ...15 REAR WHEEL REAR BRAKE REAR SUSPENSION G DINK 300i 15 8 ...
Страница 219: ...16 BATTERY CHARGING SYSTEM 16 1 G DINK 300i CHARGING SYSTEM LAYOUT ACG BATTERY REGULATOR RECTIFIER ...
Страница 233: ...18 STARTING SYSTEM 18 1 G DINK 300i STARTING SYSTEM LAYOUT STARTING CIRCUIT Starter Relay Relay R Ignition Switch ...