KYMCO Agility RS 50 Скачать руководство пользователя страница 22

1

. GENERAL INFORMATION

1-22

AGILITY RS 50

ENGINE LACKS POWER

Clogged air cleaner

Poor quality fuel (Restricted)

Clogged fuel tank cap breather hole

Clogged exhaust muffler

Faulty auto bystarter

Split carburetor vacuum piston

diaphragm

Faulty auto fuel valve

Faulty CDI unit  

Faulty pulser coil

Improper valve clearance

adjustment

Worn valve seat (valve stem too

protruding

Improper valve and seat contact

Worn cylinder and piston rings

Leaking cylinder head gasket

Improper valve timing

Clogged carburetor jets

Fouled spark plug
Incorrect heat range plug

Oil level too high
Oil level too low
Oil not changed

Clogged oil pipe

Faulty oil pump

Worn cylinder and piston rings

Mixture too lean

Poor quality fuel

Excessive carbon buildup in

combustion chamber

Ignition timing too early

Excessive carbon build-up in

combustion chamber

Poor quality fuel

Clutch slipping

Mixture too lean

Ignition timing too early

Start engine and accelerate
lightly for observation

Inspection/Adjustment

Symptom

Probable Cause

 Engine speed

increases

Correct timing

Engine speed does not
increase sufficiently

Incorrect timing

Check ignition timing
using a timing light

Test cylinder compression

Check carburetor for
clogging

Rapidly accelerate or run
at high speed

Remove spark plug and
inspect

Check if engine overheats

Check valve clearance

Correct

Incorrect

   

Normal

    compression

  Abnormal

      compression

Remove oil dipstick and
check oil level and condition

Remove cylinder head oil
pipe bolt and inspect

Engine overheats

  Engine does not
 overheats

Plug not fouled or
discolored

  Plug fouled or
 discolored

  Correct and not
 contaminated

  Incorrect or

   contaminated

Valve train lubricated

properly

Valve train not

lubricated properly

Engine does not knock

Engine knocks

Not clogged

Clogged

Содержание Agility RS 50

Страница 1: ...ine Serial Number 1 ENGINE SERIAL NUMBER 1 ENGINE SERIAL NUMBER 1 1 LUBRICATION POINTS 1 13 SPECIFICATIONS 1 2 CABLE HARNESS ROUTING 1 15 SERVICE PRECAUTIONS 1 3 WIRING DIAGRAM 1 20 TORQUE VALUES 1 11...

Страница 2: ...ld mm Exhaust 0 04 Idle speed rpm 1700 100 rpm Lubrication type Forced pressure wet sump Oil pump type Inner outer rotor type Oil filter type Full flow filtration Lubrication System Oil capacity 0 8 l...

Страница 3: ...ightening bolts or nuts begin with larger diameter to smaller ones at several times and tighten to the specified torque diagonally Use genuine parts and lubricants When servicing the motorcycle be sur...

Страница 4: ...the mutual working safety Disconnect the battery negative terminal before operation When using a spanner or other tools make sure not to damage the motorcycle surface After operation check all connect...

Страница 5: ...specified capacity After operation terminal caps shall be installed securely When taking out the connector the lock on the connector shall be released before operation Hold the connector body when con...

Страница 6: ...aged terminal cover or loose negative terminal Check the double connector cover for proper coverage and installation Insert the terminal completely Check the terminal cover for proper coverage Do not...

Страница 7: ...make sure that it is not interfering with any moving or sliding parts When fixing the wire harnesses do not make it contact the parts which will generate high heat Route wire harnesses to avoid sharp...

Страница 8: ...contact a sharp edge or corner When rubber protecting cover is used to protect the wire harnesses it shall be installed securely Do not break the sheath of wire If a wire or harness is with a broken s...

Страница 9: ...positions When a testing device is used make sure to understand the operating methods thoroughly and operate according to the operating instructions Be careful not to drop any parts When rust is foun...

Страница 10: ...vicing methods and cautions included in this service manual Apply engine oil to the specified points Use designated engine oil for lubrication Apply grease for lubrication Transmission Gear Oil 90 Use...

Страница 11: ...am chain tensioner slipper bolt Oil bolt Clutch outer nut Clutch drive plate nut Starter motor mounting bolt Oil pump bolt Drive face nut Spark plug A C generator stator bolt Cam chain tensioner bolt...

Страница 12: ...29 13000 crankshaft comp 12mm 14mm Clutch spring compressor E027 2301a driven pully assy 9 9 9 12 Cushion assemble disassemble tool F004 52400 cushion assy 13 4 Flywheel holder E017 31110 flywheel com...

Страница 13: ...Connecting rod piston pin hole Connecting rod big end Crankshaft R L side oil seal Starter reduction gear engaging part Countershaft gear engaging part Final gear engaging part Bearing movable part O...

Страница 14: ...Apply clean engine oil or grease to cables and movable parts not specified This will avoid abnormal noise and rise the durability of the motorcycle Rear Wheel Bearings Main Stand Pivot Grease Grease...

Страница 15: ...5 AGILITY RS 50 CABLE HARNESS ROUTING Front Stop Switch Wire Rear Stop Switch Wire Throttle Cable Regulator Rectifier Rear Brake Cable Speedometer Cable Horn Ignition Switch Winker Front Brake Fluid T...

Страница 16: ...1 GENERAL INFORMATION 1 16 AGILITY RS 50 Regulator Rectifier Speedometer Cable Ignition Switch Throttle Grip Rear Brake Lever Front Brake Fluid Tube Headlight Resistor Horn...

Страница 17: ...1 GENERAL INFORMATION 1 17 AGILITY RS 50 Starter Relay Fuse Battery Cable Battery Cable CDI Unit Battery Cable Battery Cable Fuel Tank Ignition Coil...

Страница 18: ...1 GENERAL INFORMATION 1 18 AGILITY RS 50 Throttle Cable Vacuum Tee Carburetor Overflow Tube Fuel Tube Crankcase Breather Tube Ignition Coil Primary Wire Ignition Wire Fuel Filter Auto Cock Assy Fuel...

Страница 19: ...AGILITY RS 50 Fuel Tube Vacuum Tube Auto Bystarter Crankcase Breather Tube Ignition Coil Wire Harness Crankcase Breather Tube Throttle Cable Vacuum Tube Fuel Unit Reed Valve Secondary Air Inlet Tube A...

Страница 20: ...1 GENERAL INFORMATION 1 20 AGILITY RS 50 WIRING DIAGRAM...

Страница 21: ...aking cylinder head gasket Seized valve Improper valve timing Faulty auto bystarter Air leaking through intake pipe Incorrect ignition timing Incorrectly adjusted pilot screw Flooded carburetor Faulty...

Страница 22: ...Excessive carbon build up in combustion chamber Poor quality fuel Clutch slipping Mixture too lean Ignition timing too early Start engine and accelerate lightly for observation Inspection Adjustment S...

Страница 23: ...nition coil Broken or shorted spark plug wire Faulty ignition switch Faulty air cut off valve Damaged vacuum tube Clogged or damaged air vent hole Remove spark plug and install it into spark plug cap...

Страница 24: ...l valve Clean and unclog Cam timing gear aligning marks not aligned Faulty spring Inspection Adjustment Symptom Probable Cause Check ignition timing Check carburetor jets for clogging Check fuel pump...

Страница 25: ...r rectifier coupler red wire and battery wire to engine ground and test voltage Inspection Adjustment Inspection Adjustment Symptom Symptom Probable Cause Probable Cause Normal voltage Battery has vol...

Страница 26: ...tion coil Replace with a new spark plug and inspect again Check CDI unit coupler for looseness Inspection Adjustment Symptom Probable Cause Normal Abnormal Normal Abnormal Normal Abnormal Abnormal Mea...

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