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Maintenance

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> Grease the grease nipple every 10 working hours

Grease nipple

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Содержание PZ 320FC

Страница 1: ...PZ 320FC Operation manual Issue 04 2009 Date of printing 7 2009 Language EN From machine number PIN VGRA000041 Serial Number PSN 03RA01 Reference number ZNA037EN...

Страница 2: ...ion PIN Mounted options Dealer s address Manufacturer s Adress KUHN GELDROP B V retains all copyrights and rights of usage The contents of this operating manual are subject to change without notice Al...

Страница 3: ...or use 29 Safety 29 General 30 Top and draft link adjustment 30 Running 31 Road transport 32 Safety 32 Before road transport 32 Preparation for road transport 33 Preparation at the field 34 Safety 34...

Страница 4: ...nd to keep it handy In this way you will avoid accidents respect the warranty conditions and always have a functional machine in perfect working order For the employer All personnel are to be trained...

Страница 5: ...lus sign shows that it involves optional equipment which does not belong to the standard model Besides these symbols pictograms are used which will help you with locating of text passages TIP The word...

Страница 6: ...structions because of your own safety because of the safety of your fellow man to guarantee the machine safety When handling agricultural machinery wrong behaviour can lead to a lot of danger Therefor...

Страница 7: ...ration adhering to serves your own safety Keep safety decals and signs clean and legible at all times Replace safety decals and signs that are missing or have become illegible If original parts on whi...

Страница 8: ...ious or deadly injuries can be caused Do not be situated below a lifted machine A lifted machine must be adequately supported A machine can sink while being below or under it A sinking machine can cau...

Страница 9: ...al settings Not following these special settings can cause serious or deadly injuries or machine damage Do not find or stop a hydraulic leakage by hand The hydraulic system is under high pressure Neve...

Страница 10: ...isk of serious or fatal accidents through ignorance of these safety instructions Wear close fitting clothing Avoid wearing loose fitting clothing Loose clothing can get stuck between rotating parts Da...

Страница 11: ...check pto drive shaft protection The rotating pto drive shaft is secured by a pto drive shaft protection Take care that the pto drive shaft protection is not damaged Pto drive shaft protection must b...

Страница 12: ...le Prohibition of transporting people on the machine Nobody and nothing shall be transported on the machine during transport Transporting of people or objects on the machine is perilous and prohibited...

Страница 13: ...he protective covers should not be removed or evaded Check all protective covers before using Unprotected machine parts can cause heavy or deadly accidents Prohibition of transporting people on the ma...

Страница 14: ...witching off the pto the machine will continue running because of inertia Keep a safe distance to the machine until all moving parts really stand still Blockage or operation of a security device In ca...

Страница 15: ...ay shut down the engine and remove the ignition key never stay between tractor and machine during unhitching take care of a level and secure surface for the machine place the pto drive shaft at the su...

Страница 16: ...e or can harm the security When using not original parts the warranty and liability of the manufacturer reduces to nil and void At all care and maintenance work switch off pto make the hydraulics pres...

Страница 17: ...an bearings plastic parts and hydraulic hoses with low pressure only Too high pressure can damage these parts No aggressive wax additives When cleaning do not use aggressive wax additives Bright metal...

Страница 18: ...ions Observe the prescriptions Please observe besides these safety instructions the accident prevention prescriptions the general accredited safety technical industrial medicinal and road traffic law...

Страница 19: ...account all prescriptions procedures etcetera as stated herein and or through decals or other signs on the machine Intended use of the machine This machine shall be exclusively used for the normal ag...

Страница 20: ...20 Acquaintance with the machine Description of the components Lateral guard Main frame Lateral guard Hitching frame Front guard...

Страница 21: ...cal specifications Dimensions weight Weight Weight kg 1 000 Length m Overall length in transport position 1 95 L Overall length in working position 1 87 Width m Transport width 3 00 Cutting width 3 09...

Страница 22: ...achine Tractor requirements Machine requirements Tractor requirements PTO horsepower 59 kW 80 hp and up PTO speed rpm 1000 Hitching category II Mowing drums 4 Blades 12 Skid discs 4 Cutting height adj...

Страница 23: ...ry Completely delivered The machine is delivered completely In case parts are not mounted please contact your dealer The machine must be checked after delivery The machine is equipped with Operation m...

Страница 24: ...dition has adequate braking capabilities for this machine is suitable for carrying and transporting this machine Using a tractor which is not suitable can cause serious personal and material damages G...

Страница 25: ...be adjusted before hitching Accord quick hitch adjustment The cam of the hitching frame must be adjusted to guarantee an optimal locking of the Accord quick hitch Loosen lock nut Loosen nut Turn bolt...

Страница 26: ...r of the 3 point front hitch in a position that prevents from inadvertent actuation of any function Hitching frame The machine can be attached to tractors with a category I or II Accord front quick hi...

Страница 27: ...ged pto can cause both machine and tractor damages Check before coupling the pto drive shaft if the pto drive shaft has to be shortened Shorten the pto drive shaft if necessary Pto drive shaft page 48...

Страница 28: ...raulic hoses for damages After connecting check all hydraulic couplings for tight connection Defective hydraulic hoses or bad connected hydraulic couplings can cause injuries or unforeseen movements o...

Страница 29: ...ne must be switched off and the ignition key must be removed In case of negligence serious or deadly injuries can occur No persons in turning area During work no persons may be within the turning area...

Страница 30: ...be positioned with respect to each other in order to ensure the mowing unit stays horizontally when lifted in working position Fit the top link so that the machine is horizontal and does not tilt bac...

Страница 31: ...lders page 52 Running Run the tractor pto at idle Check correct operation of the components Check if there are no unusual noises Run the machine at 1000 rpm for some minutes Stop the pto Check the tig...

Страница 32: ...the machine before road transport Clean the machine before every road transport from crop residues and heavy dirt Crop or dirt falling at the road can cause a slippery state of the road This can lead...

Страница 33: ...hine has to be prepared before road transport can take place Ensure sufficient visibility during all operation and transport Movingintotransport position Fold up and lock both lateral guards Use the h...

Страница 34: ...t the machine against unintentional commencement of operations Unsecured machines can lead to accidents Performing settings The settings to the machine must be performed in working position They are d...

Страница 35: ...me to the ground must be 157 cm Use the front hitch to achieve height H Cutting height adjustment The cutting height is adjusted continuously by the outer drums Before adjusting the cutting height the...

Страница 36: ...und pressure adjustment The hitching frame must be at the correct height Hitching frame height page 35 Open the valve near the manometer Use the hydraulic tractor valve to lift the machine fully to pu...

Страница 37: ...adjusted with the swath guides Either a wide or a narrow swath can be created wide swath 3 upper holes narrow swath 4 lower holes Move the lever to the desired swath width Swath door adjustment The sw...

Страница 38: ...orwards to decrease the conditioning effect or Move the lever backwards to increase the conditioning effect Release the ring bolt Conditioner rpm Never work on a running machine Never work on the mach...

Страница 39: ...lowing during use the pto must be switched on drive at the correct working speed between 8 and 12 km h Pto The pto may only be switched on at a low motor rpm Switch on the pto Use the manual throttle...

Страница 40: ...e To continue working put the hydraulic tractor valve in floating position End of mowing At the end of the job Switch off the tractor pto Use the hydraulic tractor valve to lift the machine fully The...

Страница 41: ...e hydraulic cylinder Parking Park the machine in a dry space on stable ground Take care that the machine can not be damaged by rodents or martens The machine must be parked in working position Lock th...

Страница 42: ...perational machine at the start of the next season Consult your dealer if you have any questions Before taking into use again all adjustment activities described in the operation manual must be carrie...

Страница 43: ...tion troubles at the hitched machine in principle with switched off pto switched off engine and removed ignition key At unintended taking into use serious accidents can be caused Protection measures i...

Страница 44: ...rections left right front rear above below are to be seen in the direction of travel The direction of rotation has been defined as follows Direction Description Left counterclockwards Right clockwards...

Страница 45: ...g If necessary Grease Check Change Page Attaching elements Screwing bolts tighter 46 Special torques 46 Pto drive shaft Checking length of the pto drive shaft 48 Shortening the pto drive shaft 48 Lubr...

Страница 46: ...he machine at least once per season Special torques Take care of the special torques for the following screwed joints 100 Nm skid saucer bolts All skid saucer bolts must be screwed tight after five wo...

Страница 47: ...om standard TIP The listed values are applicable for dry or slightly oiled joints Do not use plated bolts screws nuts without grease When a stiff grease is applied decrease the given value by 10 In ca...

Страница 48: ...r pto is clean and greased Fit both pto drive shaft halves not connected Hold both pto drive shaft halves together ensure the protection tube shall be at least 5 cm shorter the overlap of the profiled...

Страница 49: ...ive protective parts An unprotected pto drive shaft or damaged protective parts can cause serious injuries during use Disconnect the pto drive shaft Grease the grease nipples every 250 working hours C...

Страница 50: ...50 Maintenance Flexible top link Grease the grease nipple every 10 working hours Grease nipple...

Страница 51: ...ng blades per outer drums Each mowing blade has two cutting edges As soon as one edge has been worn the mowing blade must be fitted upside down in its position An arrow on each mowing blade shows the...

Страница 52: ...ays wear safety shoes Wearing safety shoes prevents or decreases the risk of serious injuries For both outer and inner drums counts always exchange all blade holders per drum use new bolts and nuts wh...

Страница 53: ...detachment tool to remove the mowing blades Fold up the front guard fully TIP Arrow direction of drive Remove the concerning skid disc Remove the worn blade holder Mount the new blade holder Move the...

Страница 54: ...the plate and the pin must be 90 mm Check if distance A is 90 mm In case distance A is not 90 mm the distance between the plate and the pin must be adjusted Adjustment The adjustment of distance A mu...

Страница 55: ...stand still for a long time stands horizontal Otherwise a false oil level can occur A false oil level can cause serious machine damages Checking the oil level Checking the oil level must be done per m...

Страница 56: ...low the main frame unit The oil flows into the oil bin When the main frame unit is empty replace the plug in the main frame unit Filling the main frame unit Filling the main frame unit must be done pe...

Страница 57: ...l level is correct If no oil comes out the conditioner gearbox must be filled Replace the plug Changing the oil Place an oil bin below the plug Remove the plug The oil flows into the oil bin When the...

Страница 58: ...the plug at the right side of the L gearbox When oil comes out the oil level is correct If no oil comes out the L gearbox must be filled Replace the plug Changing the oil Place an oil bin below the p...

Страница 59: ...Maintenance 59 Filling the L gearbox Remove the plug Fill the requested amount of oil via the fill opening Replace the plug Plug...

Страница 60: ...se maintenance and repair of the machine Consult your dealer for any additional advice In addition the warranty will be automatically annulled if the machine has been equipped with accessories or spar...

Страница 61: ...Before approaching the machine switch off the pto stop the tractor engine remove the ignition key Troubleshooting table Troubles can mostly be easily and quickly be remedied Before you make an appeal...

Страница 62: ...bserve the local current and valid waste disposal regulations Metal parts All metal parts have to be delivered to a metal recycling company Oil The hydraulic oil must be disposed at a used oil recycli...

Страница 63: ...hich this declaration relates conforms to the relevant basic safety and health requirements of EU Directive 98 37 EC For the relevant implementation of the safety and health requirements mentioned in...

Страница 64: ...equipment 60 P Parking the machine Parking 41 Prior to parking 41 Safety 41 Preface Symbols used 5 Preparation at the field Conditioner speed 38 Conditioning effect adjustment 38 Cutting height adjust...

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