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PERIODIC SERVICE

Cleaning Engine Air Cleaner Element

1. Remove the air cleaner cover.
2. Blow compressed air to the end of the element and

inside the air cleaner with care not to allow dust into
the intake air inlet.

3. Remove the air cleaner element.
4. Clean the element:

(1) When dry dust adheres to the element, blow

compressed air from the inside, turning the
element. Pressure of compressed air must be
under 205 kPa (2.1 kgf/cm , 30 psi).

(2) When carbon or oil adheres to the element,

replace the element with new one even if it has
not been used for 1 year.

5. Replace the element:

Once yearly or after every sixth cleaning, whichever
comes first.

The air cleaner uses a dry element, never apply oil.

Do not run the engine with filter element removed.

When removing and installing the element, be careful
not to allow dust into the intake air inlet.

Cleaning CVT Air Cleaner Element

1. Remove the air cleaner cover and element.
2. Clean the element:

(1) When dry dust adheres to the element, blow

compressed air from the inside, turning the
element. Pressure of compressed air must be
under 205 kPa (2.1 kgf/cm , 30 psi).

(2) When carbon or oil adheres to the element,

replace the element with new one even if it has
not been used for 1 year.

3. Replace the element:

Once yearly or after every sixth cleaning, whichever
comes first.

The air cleaner uses a dry element, never apply oil.

Do not run the engine with filter element removed.

(1) Cover
(2) Clamp
(3) Element

(A) Intake air inlet
(B) Element end
(C) Air cleaner inside

(1) Cover
(2) Clamp
(3) Element

Содержание RTV400

Страница 1: ...1AYAACPAP0010 READ AND SAVE THIS MANUAL OPERATOR S MANUAL UTILITY VEHICLE R T V 4 0 0 C i...

Страница 2: ...contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Two Wheel Drive Four Wheel Drive American Petroleum Institute American Society of Agricult...

Страница 3: ...es which accompany them however are unified by one central commitment KUBOTA makes products which taken on a national scale are basic necessities Products which are indispensable products intended to...

Страница 4: ...symbols are shown below with an indication of their meaning Safety Alert Symbol Brake Parking Brake Battery Charging Condition Engine Oil Pressure Turn Signal Engine Stop Engine Run Engine Diagnostic...

Страница 5: ...this manual carefully It will help you become familiar with the operation of the vehicle and contains many helpful hints about vehicle maintenance This manual contains instructions for minor maintenan...

Страница 6: ...14 OPERATING NEW VEHICLE 14 Do not Operate the Vehicle at Full Speed for the First 50 Hours 14 Changing Lubricating Oil for New Vehicles 14 STARTING 14 Seat Belt 14 Head Light Switch 15 Horn Button 15...

Страница 7: ...TING 31 Rear Trailer Hitch 31 Front Trailer Hitch 31 Winch Mount Bracket 32 MAINTENANCE 33 SERVICE INTERVALS 33 LUBRICANTS AND FUEL 36 PERIODIC SERVICE 37 HOW TO OPEN THE HOOD AND TILT THE SEAT 37 Hoo...

Страница 8: ...and Pipe 56 Checking Brake Light Switch 57 Checking Engine Intake Air Line 57 Checking CVT Intake Air Line 58 Checking CVT Belt 58 EVERY 300 HOURS 58 Checking Tire 58 Adjusting Engine Valve Clearance...

Страница 9: ...Bulb 64 STORAGE 65 VEHICLE STORAGE 65 REMOVING THE VEHICLE FROM STORAGE 65 TROUBLESHOOTING 66 ENGINE TROUBLESHOOTING 66 BATTERY TROUBLESHOOTING 68 MACHINE TROUBLESHOOTING 69 OPTIONS 70 ENGINE EMISSIO...

Страница 10: ...ched to it Check for overhead clearance which may interfere with the CAB or ROPS Do not allow any bystanders around or near the vehicle during operation 7 Never allow anyone without a valid driver s l...

Страница 11: ...t of the work area and under the watchful eye of another responsible adult 3 Be alert and shut your vehicle down if children enter the work area 4 Never carry children in the cargo bed There is no saf...

Страница 12: ...at high speeds The vehicle may run out of control 6 Avoid sudden motions of the steering wheel as they can lead to a dangerous loss of stability The risk is especially great when the vehicle is travel...

Страница 13: ...first aid kit and fire extinguisher handy at all times 6 Disconnect the battery s ground cable before working on or near electric components 7 To avoid the possibility of battery explosion do not use...

Страница 14: ...5 SAFE OPERATION 7 DANGER WARNING AND CAUTION LABELS...

Страница 15: ...SAFE OPERATION 6...

Страница 16: ...7 SAFE OPERATION...

Страница 17: ...SAFE OPERATION 8...

Страница 18: ...warning and caution labels with new labels from your local KUBOTA Dealer 4 If a component with danger warning and caution label s affixed is replaced with new part make sure new label s is are attach...

Страница 19: ......

Страница 20: ...vice contact the KUBOTA Dealership from which you purchased your vehicle or your local KUBOTA Dealer When in need of parts be prepared to give your dealer vehicle engine transmission and ROPS serial n...

Страница 21: ...ion Suspension Front Independent MacPherson strut type Rear Semi independent Multi link Dimensions Length mm in 2690 105 9 Width mm in 1390 54 7 Height overall mm in 1829 72 Front tread centers mm in...

Страница 22: ...the machine equipped with the tires in the table above TRAVELING SPEEDS Tires Front 24x9 12 HDWS 6PLY 24x9 12 ATV 6PLY Rear 24x11 12 HDWS 6PLY 24x11 12 ATV 6PLY Front deluxe guard Opt Body color Oran...

Страница 23: ...y to the operator or others Any malfunctions or failures of the vehicle resulting from use with improper implements are not covered by the warranty A Above mentioned specifications are based on level...

Страница 24: ...CONTROLS INSTRUMENT PANEL AND CONTROLS LOCATION OF PARTS ILLUSTRATED CONTENTS 1 ROPS 2 Front hood 37 3 Headlights 15 4 Winch mount bracket if equipped 32 5 Front trailer hitch bracket 31 6 Front trail...

Страница 25: ...eter 20 3 Horn button 15 4 Head light switch 15 5 Key switch 6 Differential lock lever 21 7 Easy Checker TM 19 8 Range gear shift lever 16 9 4WD lever 17 10 Cup holder 11 Glove box 12 Operator s manua...

Страница 26: ...7 INSTRUMENT PANEL AND CONTROLS ILLUSTRATED CONTENTS 1 Seat belts 14 2 Seat 38 3 Parking brake lever 20 4 Fuel gauge 19 5 Battery...

Страница 27: ...CONTROLS ILLUSTRATED CONTENTS ILLUSTRATED CONTENTS 1 Handgrip 5 Tailgate 27 2 Cargo bed 26 6 Tail lamp 3 Fuel tank cap 7 Rear trailer hitch bracket 31 4 Muffler 8 Rear trailer hitch if equipped 31 9...

Страница 28: ...g brake ON and implement lowered to the ground if equipped Check item Walk around inspection Check engine oil level Check transmission fluid level Check brake fluid level Check brake Check parking bra...

Страница 29: ...t the operator s seat A Make it a rule to set the range gear shift lever to the NEUTRAL position A Do not use starting fluid to aid engine starting A To protect the battery and the starter make sure t...

Страница 30: ...ient Never fail to conduct daily checks carefully by referring to DAILY CHECK in PERIODIC SERVICE section A For further details of Easy Checker TM see Easy Checker TM in CHECK DURING DRIVING in OPERAT...

Страница 31: ...ur engine stalling without its warming up In this case re start engine with depressing speed control pedal approximately 1 4 STOPPING THE ENGINE 1 After slowing the engine to idle turn the key to OFF...

Страница 32: ...the vent caps are securely in place if equipped 5 Attach the red clamp to the positive red or pos terminal of the dead battery and clamp the other end of the same cable to the positive red or pos ter...

Страница 33: ...sary A On rough roads slow down to suitable speeds Do not operate the vehicle at fast speed The above precautions are not limited only to new vehicles but to all vehicles But it should be especially o...

Страница 34: ...ht A Turning the head light switch to the ON position causes the following lamps to light simultaneously 1 Tail lights lamps at the rear portions of the vehicle A Do not allow the headlights to remain...

Страница 35: ...ontrol the vehicle speed A If you shift gears while ascending or descending a slope be prepared to use the brake to maintain control A Operate in reverse at slow speeds to maintain control 1 The range...

Страница 36: ...raking characteristics are different between two and four wheel drive Be aware of the difference and use carefully A Use the lever to engage the front wheels with the vehicle stopped Shift the lever t...

Страница 37: ...r shift lever in neutral and apply the parking brake CHECK DURING DRIVING BImmediately Stop the Engine if A The engine suddenly slows down or accelerates A Unusual noises are suddenly heard A Exhaust...

Страница 38: ...Checker TM will come on If the light is active stop the vehicle and shut off the engine If the light is active after restart consult your local KUBOTA Dealer Engine oil pressure light If the oil press...

Страница 39: ...CLE A ALWAYS APPLY THE PARKING BRAKE AND LOWER ALL IMPLEMENTS TO THE GROUND Leaving transmission in gear with the engine stopped will not prevent from rolling A STOP THE ENGINE AND REMOVE THE KEY 1 St...

Страница 40: ...ue to loss of steering control A Do not operate the vehicle at high speed with differential lock engaged A Do not attempt to turn with the differential lock engaged A Be sure to release the differenti...

Страница 41: ...y slopes or swamps A Be cautious when visibility is limited as you may not be able to see obstacles in your path BDriving in Reverse To avoid personal injury A Turn around look down and behind you bef...

Страница 42: ...e range gear shift lever into low range and use 4WD on steep slopes or when stuck in the mud with differential locked if necessary BTurning the Vehicle To avoid personal injury A Reduce vehicle speed...

Страница 43: ...escending a hill BTraversing Hillsides To avoid personal injury A Reduce vehicles speed to prevent tipping or loss of control A Do not traverse hillsides that are slippery or covered with rocks or obs...

Страница 44: ...y cause starter trouble A Wet brakes may reduce the stopping ability of the vehicle After operating in water always apply the brakes to dry them out A The brake that gets wet may wear out faster Check...

Страница 45: ...ul not to put any part of your body such as hands or arms between the bed and vehicle A Drive slowly when it is loaded To avoid personal injury A Do not raise the cargo bed while the engine is running...

Страница 46: ...evel to the cargo bed floor with wire loops Do not move the vehicle with the tailgate fully lowered In a fully lowered position the tailgate may obstruct the vehicle tail lamps and damage them by swin...

Страница 47: ...at surface 2 Empty the cargo bed by hand 3 Release the latches on both sides and then raise the cargo bed with the hand grip 4 Push the safety support into the latch slot to lock when the cargo is ful...

Страница 48: ...manual A Do not use tires other than those approved by KUBOTA BInflation Pressure Though the tire pressure is factory set to the prescribed level it naturally drops slowly in the course of time Thus c...

Страница 49: ...cause poor handling and loss of control which could lead to an accident The spring adjusting sleeves on the rear shock absorbers have 5 positions so that the springs can be adjusted for different ridi...

Страница 50: ...ch load is listed in the VEHICLE LIMITATIONS section When towing other equipment use a safety chain BFront Trailer Hitch if equipped To avoid personal injury A Do not tow this vehicle unless all the f...

Страница 51: ...D TRANSPORTING 32 BWinch Mount Bracket if equipped Mounting the optional winch always requires reading the instruction manual attached to the winch thoroughly before using it 1 Winch mount bracket if...

Страница 52: ...per year check the battery condition by reading the indicator annually A GASOLINE ENGINE EMISSION RELATED MAINTENANCE INSTRUCTIONS 1 Non warranty maintenance repair or replacement of the emission cont...

Страница 53: ...ck every 200 hrs 56 Replace every 4 years 61 4 20 Brake light switch Check every 200 hrs 57 21 Intake air line Engine Check every 200 hrs 57 Replace every 2 years 61 3 22 Intake air line CVT Check eve...

Страница 54: ...d wear Check Service as required 61 4 31 Parking brake Adjust 62 4 32 Fuse Replace 62 33 Light bulb Replace 64 No Items Indication of Hour Meter After 700 hrs Ref Page 20 50 100 150 200 250 300 350 40...

Страница 55: ...hould use only DOT3 fluid as a temporary replacement from a sealed container However the use of any non KUBOTA brake fluid can cause corrosion and decrease the life of the system Have the brake system...

Страница 56: ...avoid personal injury from contact with moving parts A Never open the operator s seat while the engine is running BHood 1 To open the hood pull up the latch lever to release the latch and open the ho...

Страница 57: ...the vehicle is on a firm level surface and the parking brake is applied before raising the cargo bed and securing the cargo bed in the raised position A A loaded cargo bed can be very heavy Never rai...

Страница 58: ...l injury death or vehicle damage A Do not work under the vehicle unless it is secured by safe stands or suitable blocking BFront End Jack up at the front bumper only BRear End Jack up the rear side af...

Страница 59: ...uel stale in the fuel tank of the machine Stale fuel condition can cause engine performance troubles by varnish and plugged carburetor components A Seal the fuel storage container tightly and store it...

Страница 60: ...l additive is not recommended For the best results use unleaded fuel with a minimum of 87 octane BChecking Engine Oil Level To avoid personal injury A Be sure to stop the engine before checking the oi...

Страница 61: ...w the MIN mark A Use only KUBOTA DOT3 GENUINE BRAKE FLUID from a sealed container Using other type of oil ruins synthetic resin or rubber installed in brake system components and may cause brake failu...

Страница 62: ...ease the brakes push in the button at the tip of the parking brake lever and tilt down the lever A Make sure the brake indicator light on the Easy Checker TM goes off when parking brake lever is down...

Страница 63: ...sure Though the tire pressure is factory set to the prescribed level it naturally drops slowly in the course of time Thus check it everyday and inflate as necessary 1 Joint boot 2 Front drive shaft 3...

Страница 64: ...perated the vehicle in extremely wet and muddy conditions lubricate grease fittings more often 1 Battery terminals spray type grease 1 Cargo bed pivot spray type grease 1 Parking brake pivot spray typ...

Страница 65: ...ear shift lever to H L or R position 3 Return the Speed control pedal to the N position 4 Turn the key to START position 5 The engine must not crank 6 If it cranks consult your local KUBOTA Dealer for...

Страница 66: ...in plug 4 Fill with the new oil up to the upper notch on the dipstick Check the oil level after cranking slightly When too much oil is added drain out the excessive oil See LUBRICANTS AND FUEL in MAIN...

Страница 67: ...es a dry element never apply oil A Do not run the engine with filter element removed A When removing and installing the element be careful not to allow dust into the intake air inlet BCleaning CVT Air...

Страница 68: ...spark plug wires from spark plugs 5 Use a spark plug wrench to remove the spark plugs 6 Remove plugs and check its condition Replace the plug if worn or reuse is questionable 7 Inspect spark plugs for...

Страница 69: ...m A When the fuel line is disconnected for maintenance or repair close both ends of the fuel line with a piece of clean cloth or paper to prevent dust and dirt from entering In addition particular car...

Страница 70: ...harge the refillable type battery if the fluid level is below the LOWER lower limit level mark Otherwise the battery component parts may prematurely deteriorate which may shorten the battery s service...

Страница 71: ...Park the vehicle on a flat surface 2 Apply the parking brake stop the engine and remove the key 3 Raise the seat 4 Disconnect the cables from the negative terminal first and then from the positive ter...

Страница 72: ...height 6 Front distance should be shorter than rear distance If not adjust tie rod length C Adjusting procedures 1 Loosen the lock nut and turn the tie rod to adjust the rod length until the proper to...

Страница 73: ...ge is found in the screen or weldment replace the assembly with a new one 5 Reinstall the spark arrester to the muffler and tighten the bolts A USDA approval requires clearance between spark arrester...

Страница 74: ...tick Then replenish the engine oil up to the prescribed level A To prevent serious damage to the engine use only a KUBOTA genuine filter BChecking and Cleaning Engine Cooling Air Inlet and Engine Cool...

Страница 75: ...djusting the brake C Checking the brake pedal stroke 1 Release the parking brake 2 Step on the pedal and measure the pedal stroke 3 If brake pedal stroke is outside of the specifications contact your...

Страница 76: ...light switch BChecking Engine Intake Air Line 1 Check to see if the duct hoses and hose clamps are tight and not damaged 2 If any of the duct hoses and clamps is found worn out or damaged replace or r...

Страница 77: ...to see if tires are not damaged 2 If the tires are cracked bulged or cut or they are worn out replace or repair them at once C Tire Tread Depth Always replace the tires when the tread depth is worn t...

Страница 78: ...bber washer on the drain plug Replace it if missing or in poor condition 4 After draining reinstall the drain plug 5 Fill with the new KUBOTA SUPER UDT fluid up to the upper notch on the dipstick See...

Страница 79: ...filling reinstall the filling plug EVERY 500 HOURS BCleaning Engine Combustion Chamber If you do not have the proper tools and or are not mechanically proficient consult your local KUBOTA Dealer for...

Страница 80: ...Breather Hose Consult your local KUBOTA Dealer for this service EVERY 4 YEARS BReplacing Brake Hose Consult your local KUBOTA Dealer for this service SERVICE AS REQUIRED BChecking Brake Pad To avoid p...

Страница 81: ...local KUBOTA Dealer BReplacing Fuse The vehicle electrical system is protected from potential damage by fuses A blown fuse indicates that there is an overload or short somewhere in the electrical sys...

Страница 82: ...r 3 Pull out the slow blow fuse 4 Insert a new slow blow fuse into the slow blow fuse box 5 Install the slow blow fuse box cover 6 Connect the negative battery cable C Protected circuit Fuse No Capaci...

Страница 83: ...body and replace it with a new one 2 Other lights Detach the lens and replace the bulb Light Capacity Head lights 27 W Tail light 5 W Brake light 21 W Easy Checker TM 3 8 W 14V 0 27A Engine diagnosti...

Страница 84: ...ion 8 Keep the vehicle in a dry place where the vehicle is sheltered from the elements Cover the vehicle 9 Store the vehicle indoors in a dry area that is protected from sunlight and excessive heat If...

Страница 85: ...nes and consult your KUBOTA Dealer A Air cleaner is clogged A Clean or replace the air cleaner element A Spark plug defective A Adjust the spark plug gap or replace the spark plug A Check the spark pl...

Страница 86: ...Use specified fuel A Air cleaner is clogged A Clean or replace the air cleaner element Exhaust fumes are colored White or Blue A Excessive engine oil A Reduce to the specified oil level A Piston ring...

Страница 87: ...fficiently A Battery must be serviced properly before initial use When viewed from top the top of plates look whitish A Battery was used with an insufficient amount of electrolyte A Add distilled wate...

Страница 88: ...sult your KUBOTA Dealer Machine does not move while engine is running A Parking brake is on A Release the parking brake A CVT belt is broken A Consult your KUBOTA Dealer Brakes not working correctly A...

Страница 89: ...for plastic canopy or no canopy one or two A Modular Cab W steel doors A Plastic Canopy Black A Rear Net A Rear Trailer Hitch Pin 2 A Rear Work Light for plastic canopy or no canopy A Safety Windshiel...

Страница 90: ...engine conforms to U S EPA and California emission regulations for off road small SI engines A Emission compliance period 500 HOURS A CARB emissions durability period EXTENDED C Exhaust Emission Contr...

Страница 91: ...R T V 4 0 0 C i English U S A Code No K7211 7121 1 PRINTED IN U S A KUBOTA Corporation 2011...

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