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10

MAINTENANCE

EN

GLISH

SERVICE INTERVALS

Observe the following for service and maintenance.

[D1803-CR-TIE4, V2403-CR-TIE4]

Interval

Item

Ref.

page

Daily

Checking of engine oil level

Checking of fuel level

Checking of coolant level

Checking of fan belt

Every 50 hours

Checking of fuel pipes and clamp bands

Draining of water separator

Every 100 hours

Cleaning of air cleaner element

*1

Adjustment of fan belt tension

Every 200 hours

Checking of radiator hoses and clamp bands

Checking of intake air line

Every 400 hours

Changing of engine oil

Replacement of oil filter cartridge

Replacement of fuel filter cartridge

Every 500 hours

Cleaning of water separator

Removal of sediment in fuel tank

*3

Cleaning of water jacket (radiator interior)

*3

Replacement of fan belt

*3

Every 800 hours

Checking of valve clearance

*3

Every 1500 hours

Checking of injector tip

*3

@

Checking of EGR cooler

*3

@

Changing of oil separator element

@

Checking of PCV valve

*3

@

Every 3000 hours

Checking of turbo-charger

*3

@

Checking of EGR system

*3

@

Every year

Replacement of air cleaner element

*2
*3

Checking of EGR piping

*3

Checking of intake air line

Checking of exhaust manifold for cracks or gas leak
and for looseness or damage

1J778-8915_E.book 10 ページ２０１６年６月２０日　月曜日　午後５時７分

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Содержание D1803-CR-TIE4

Страница 1: ...MODELS 1ABACCJAP0070 1ABAHABAP0070 1ABADBMAP0230 V2607 CR TIE4 V3307 CR TIE4 V3800 CR TIE4 D1803 CR TIE4 V2403 CR TIE4 OPERATOR S MANUAL READ AND SAVE THIS BOOK KUBOTA DIESEL ENGINE 1J778 8915 6...

Страница 2: ...ents certain vehicle components and fluids contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WARNING D1803 CR TIE4 V2403 CR TIE4 V...

Страница 3: ...them This Operator s Manual should be considered a permanent part of the engine and should remain with the engine when it is resold This symbol the industry s Safety Alert Symbol is used throughout t...

Страница 4: ...14 Checking of engine oil level 14 Checking of fuel level 15 Checking of coolant level 16 Anti freeze 17 Checking of fan belt 18 REGULAR CHECKS AND MAINTENANCE WORK 19 EVERY 50 SERVICE HOURS 19 Checki...

Страница 5: ...o charger 26 Checking of EGR System 26 ANNUAL SERVICING 27 Replacement of air cleaner element 27 Checking of EGR piping 27 Checking of intake air line 27 Checking of exhaust manifold for cracks or gas...

Страница 6: ...engine in good condition A Before allowing other people to use your engine explain how to operate and have them read this manual before operation A DO NOT modify the engine UNAUTHORIZED MODIFICATIONS...

Страница 7: ...eep the engine clean and free of accumulated dirt grease and trash to avoid a fire Store flammable fluids in proper containers and cabinets away from sparks and heat A Check for and repair leaks immed...

Страница 8: ...wirings are in good condition Keep all electrical connections clean Bare wire or frayed insulation can cause a dangerous electrical shock and personal injury 7 ESCAPING FLUID A Relieve all pressure i...

Страница 9: ...harge the battery if its fluid level is below the LOWER mark Otherwise the component parts may deteriorate earlier than expected which may shorten the service life or cause an explosion Immediately ad...

Страница 10: ...rce Dispose of waste fluids according to environmental regulations 11 CONDUCTING SAFETY CHECKS MAINTENANCE A When inspecting the engine or servicing place the engine on a large flat surface DO NOT wor...

Страница 11: ...s as the replaced component 5 Mount new warning and caution labels by applying to a clean dry surface and pressing any bubbles to the outside edge A Replace fuel pipes and lubricant pipes with their...

Страница 12: ...re to see your KUBOTA Dealer For service contact the KUBOTA Dealership from which you purchased your engine or your local KUBOTA Dealer When in need of parts be prepared to give your dealer the engine...

Страница 13: ...ler plug 4 Engine hook 5 Rail 6 Cooling fan 7 Fan belt 8 Fan drive pulley 9 Oil filter cartridge 10 Oil drain plug 11 Oil level gauge 12 Intake manifold 13 Oil separator 14 Alternator 15 Exhaust manif...

Страница 14: ...tor 7 Oil filler plug 8 Cooling fan 9 Fan drive pulley 10 Fan belt 11 Oil drain plug 12 Oil filter cartridge 13 Alternator 14 Oil pressure switch 15 Starter 16 Oil level gauge 17 Supply pump 18 NE sen...

Страница 15: ...g fan 8 Fan belt 9 Supply pump 10 Fan drive pulley 11 Oil drain plug 12 Oil level gauge 13 Oil filter cartridge 14 Coolant drain cock 15 Rail 16 Alternator 17 Engine hook 18 Turbo charger 19 Exhaust m...

Страница 16: ...stall shields and safeguards attached to the engine when operating A Stop the engine at a flat and wide space when checking A Keep dust or fuel away from the battery wiring muffler and engine to preve...

Страница 17: ...tenance tools when starting the engine after maintenance A Do not use ether or any starting fluid for starting the engine or a severe damage will occur A When starting the engine after a long storage...

Страница 18: ...ng correctly BRadiator cooling water Coolant To avoid personal injury or death A Do not remove radiator cap until coolant temperature is well below its boiling point Then loosen cap slightly to the st...

Страница 19: ...e necessary if air enters the fuel system See Checking of fuel level in DAILY CHECKS in MAINTENANCE section BColor of exhaust White exhaust may come out In most cases this is caused by water vapor and...

Страница 20: ...stand how to use them before performing any service work A When installing be sure to tighten all bolts lest they should be loose Tighten the bolts by the specified torque A Do not put any tools on th...

Страница 21: ...anging of engine oil 23 Replacement of oil filter cartridge 23 Replacement of fuel filter cartridge 24 Every 500 hours Cleaning of water separator 25 Removal of sediment in fuel tank 25 3 Cleaning of...

Страница 22: ...the Warranty Statement in detail A The items listed above other than marked are not necessary to keep the emission related warranty valid A Failure to perform the maintenance will cause problems that...

Страница 23: ...ng of engine oil 24 Replacement of oil filter cartridge 24 Replacement of fuel filter cartridge 25 Cleaning of water separator 25 Removal of sediment in fuel tank 25 3 Cleaning of water jacket radiato...

Страница 24: ...above other than marked are not necessary to keep the emission related warranty valid A Failure to perform the maintenance will cause problems that will significantly degrade the engine performance E...

Страница 25: ...ngine oil is overfilled This oil can drain through the air intake system which cause engine disacceleration and oil leaks from breather piping It could result in a overrunning or oil hammering of engi...

Страница 26: ...iesel Fuel Specification Type and Sulfur Content ppm used must be compliant with all applicable emission regulations for the area in which the engine is operated A DO NOT USE Fuels that have sulfur co...

Страница 27: ...Then remove cap completely If overheats should occur steam may gush out from the radiator or recovery tank Severe burns could result 1 Remove the radiator cap after the engine has completely cooled an...

Страница 28: ...on Control Center or your local emergency number for further assistance A When anti freeze comes in contact with the skin or clothing wash it off immediately A Do not mix different types of anti freez...

Страница 29: ...any long life coolant of different manufacturer Different brands may have different additive components and the engine may fail to perform as specified 6 When the LLC is mixed do not employ any radia...

Страница 30: ...ace or repair them at once D1803 CR TIE4 V2403 CR TIE4 V2607 CR TIE4 V3307 CR TIE4 V3800 TIE4 BDraining of water separator Checking and Draining Water and dirt contained in fuel will settle down in th...

Страница 31: ...ing down the cylinder liner and piston ring earlier and thereby resulting in poor power output A Do not overservice the air cleaner element Overservicing may cause dirt to enter the engine causing pre...

Страница 32: ...s nearly or more than the boiling point is called OVERHEATING While running make the following checks to see that all parts are working correctly If anything is unusual inspect it referring to the rel...

Страница 33: ...e belt tension A Be sure to reinstall the detached safety shield after maintenance or checking 1 Stop the engine and remove the key 2 Apply moderate thumb pressure to belt between the pulleys 3 If ten...

Страница 34: ...ain easier when the oil is warm 3 When letting out the oil remove the filler plug too With the filler plug still in place it would be difficult to discharge the oil completely 4 Add new engine oil up...

Страница 35: ...are below 500 replace the oil every year 2 Remove the drain plug at the bottom of the engine and drain all the old oil Drain oil will drain easier when the oil is warm V2607 CR TIE4 V3307 CR TIE4 V38...

Страница 36: ...ater separator should be replaced earlier according to the fuel classification in use BCleaning of water separator See Draining of water separator in EVERY 50 SERVICE HOURS in REGULAR CHECKS AND MAINT...

Страница 37: ...arator element and gasket Then wipe oil and grease off the zone in question 2 Fit a new oil separator element and gasket into position D1803 CR TIE4 V2403 CR TIE4 V2607 CR TIE4 V3307 CR TIE4 V3800 TIE...

Страница 38: ...al KUBOTA Dealer for this service BReplacement of intake air line and suction air pressure takeout rubber piping Consult your local KUBOTA Dealer for this service BReplacement of boost sensor pressure...

Страница 39: ...d clamp bands in EVERY 200 SERVICE HOURS D1803 CR TIE4 V2403 CR TIE4 and EVERY 250 SERVICE HOURS V2607 CR TIE4 V3307 CR TIE4 V3800 TIE4 in REGULAR CHECKS AND MAINTENANCE WORK section BReplacement of f...

Страница 40: ...ince water may freeze when the temperature drops below 0 C 32 F it is very important that no water is left in the machine A When using anti freeze it is not necessary to take step 1 above 2 Remove dir...

Страница 41: ...engine cranks slow Use oils of different viscosities depending on ambient temperatures Use 10W 30 in winter season Battery is discharged and the engine will not crank Charge the battery Cause Counter...

Страница 42: ...ntermeasures Engine oil insufficient Check oil level Replenish oil as required Fan belt broken or elongated Change belt or adjust belt tension Coolant insufficient Replenish coolant Excessive concentr...

Страница 43: ...0 3 2700 Max torque Rotating speed N m min rpm kg m min rpm 150 5 1600 15 3 1600 Maximum bare speed min rpm 2900 Minimum bare idling speed min rpm 800 Order of firing 1 2 3 Direction of rotation Count...

Страница 44: ...speed N m min rpm kg m min rpm 198 5 1600 20 2 1600 225 1600 22 9 1600 265 1500 27 0 1500 Maximum bare speed min rpm 2900 2800 Minimum bare idling speed min rpm 800 Order of firing 1 3 4 2 Direction o...

Страница 45: ...x torque Rotating speed N m min rpm kg m min rpm 310 1500 31 6 1500 Maximum bare speed min rpm 2800 Minimum bare idling speed min rpm 800 Order of firing 1 3 4 2 Direction of rotation Counter clockwis...

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