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SYNTEX

®

-NC 

Operating/Assembly instructions 

KTR-N 
Sheet: 
Edition: 

46110 EN 
17 of 23 

 

Please observe protection 

note ISO 16016. 

Drawn: 

2017-02-10 Pz/Koh 

Replacing: 

KTR-N dated 2014-08-11 

Verified: 

2017-03-03 Pz 

Replaced by: 

 

 

 

 

  Screw the setting nut onto the hub or clamping ring hub and hand-tighten it. 

  Hand-tighten the cap screw in the setting nut. Afterwards turn back the cap screw by half a rotation. 

  Mount the clamping ring onto the clamping ring hub. [Applies with hub design 6.1 only] 

 

 

With the assembly please make sure that the 
balancing bores of the clamping ring 
(component 2.9) point towards the disk 
spring(s). 

 

 

Illustration 19: Notches of setting nut 

  Screw in the setting nut by means of a hook spanner (see 

illustration 17 and table 8) until it cannot be turned any 
more. Afterwards turn back the setting nut by one notch 
(see illustration 19). 

  The torque pre-set corresponds to the minimum release 

torque (see illustration 20) now. 

  Set the torque required as described in chapter 5.1. 

 

 

The disk springs are operated in the negative 
sector of the characteristic curve. Tightening 
the setting nut causes a reduced release 
torque. The release torque is increased by 
untightening the setting nut. 
 

 

Illustration 20: Spring characteristic 

  Remove the cap screw from the setting nut and paint with 

Loctite (average strength). Afterwards screw in the cap 
screw and tighten at the tightening torque T

A

 specified in 

table 7. 

  Unscrew the clamping screw of the clamping ring. 

[Applies with hub design 6.1 only] 

  Disassemble the coupling from the auxiliary shaft. 

 

 

 

Please bear in mind that setting the torque beyond the torque range (see chapter 1) may 
result in misoperation and damage of the coupling. 

 

 

In order to ensure an optimum torque setting, SYNTEX

®

-NC should be inspected after initial 

disengagement processes and reset, if necessary. 

 

 

If SYNTEX

®

-NC was pre-set only or set to the requested torque as per these 

operating/assembly instructions, the torque should be considered as a reference value only. 
For accurate torque setting we would recommend to inspect the torque by means of a 
suitable measuring system and reset, if necessary. 

 

 

We basically recommend to perform torque setting on KTR's test benches in order to 
ensure the optimum accuracy of torque setting. 

 

 

All screw connections must be secured against working loose additionally, e. g. 
conglutinating with Loctite (average strength). 

 
 
 

Adjustment of torque 

5.2  Replacement of layering of disk springs 

Содержание SYNTEX-NC 15

Страница 1: ...Please observe protection note ISO 16016 Drawn 2017 02 10 Pz Koh Replacing KTR N dated 2014 08 11 Verified 2017 03 03 Pz Replaced by SYNTEX NC Backlash free overload system Type DK ratchet design Type...

Страница 2: ...General advice 7 2 2 Safety and advice symbols 7 2 3 General hazard warnings 7 2 4 Intended use 8 2 5 Coupling selection 8 3 Storage transport and packaging 8 3 1 Storage 8 3 2 Transport and packagin...

Страница 3: ...000 70 140 120 280 220 550 50 90 96 100 113 116 Size Dimensions mm l1 l2 l3 l4 l5 l6 L z x dM H stroke 15 5 0 7 0 9 2 2 4 18 8 28 12 x M3 0 8 25 5 5 11 5 9 1 2 5 23 9 33 8 x M4 1 2 32 6 0 12 5 9 9 2 5...

Страница 4: ...T3 d d1 d2 15 19 3500 2 3 5 3 5 7 7 14 12 15 24 25 24 3000 9 15 20 30 40 65 22 25 32 32 28 3000 25 38 50 75 100 150 30 32 35 42 38 2500 30 65 60 135 120 265 38 42 45 60 48 2000 70 140 120 280 220 550...

Страница 5: ...38 3000 9 15 20 30 40 65 25 38 32 42 3000 25 38 50 75 100 150 32 42 42 45 2500 30 65 60 135 120 265 42 45 60 65 2000 70 140 120 280 220 550 60 65 Size Dimensions mm D4 DH DA DK DK1 l1 L1 E 15 40 40 5...

Страница 6: ...ransmittable torque Nm Surface pressure N mm2 8 8 94 5 10 12 30 92 131 11 14 35 90 5 129 5 12 16 42 88 127 5 14 22 55 85 123 5 15 24 62 74 83 5 121 97 16 69 83 119 96 18 48 104 66 94 19 53 114 65 93 2...

Страница 7: ...o preventing adverse results or conditions Warning of hot surfaces This symbol indicates notes which may contribute to preventing burns with hot surfaces resulting in light to serious bodily injuries...

Страница 8: ...hnical modifications The SYNTEX NC described in here corresponds to the technical status at the time of printing of these operating assembly instructions To review the coupling selection please consul...

Страница 9: ...bearing DIN 625 1 8 1 Circlip 1 Complete set Component assembly 2 Components of SYNTEX NC hub design 6 1 Component Quantity Description Illustration 7 SYNTEX NC hub design 6 1 2 1 1 Clamping ring hub...

Страница 10: ...or pilot bored as well as finish machined coupling components and spare parts KTR does not assume any warranty claims resulting from insufficient remachining We recommend to inspect bores shaft keyway...

Страница 11: ...use of hollow shafts please observe chapter 4 6 before assembly of SYNTEX NC Unscrew the clamping screw component 2 10 in the clamping ring component 2 9 Clean the hub bore and shaft and review for d...

Страница 12: ...of hub shaft N mm 2 d shaft diameter mm CW diW d The strength required is not provided if the hollow shaft bore is bigger than the max internal bore calculated or if the shear stress exceeds the yiel...

Страница 13: ...n dM M3 M4 M4 M5 M6 Tightening torque TA Nm 1 7 2 8 4 1 8 1 14 Please consider our operating assembly instructions KTR N 45510 additionally when using the ROTEX GS coupling Clean the hub bore and shaf...

Страница 14: ...be modified by the customer any more the screw of the setting nut component 1 5 or 2 5 has to be removed and coated with Loctite average strength Afterwards tighten the screw at the tightening torque...

Страница 15: ...ions must be secured against working loose additionally e g conglutinating with Loctite average strength Table 7 Cap screws DIN EN ISO 4762 Size 15 25 32 42 60 Screw size M3 M3 M3 M3 M4 Tightening tor...

Страница 16: ...9 Applies with hub design 6 1 only Illustration 18 Example Assembly of SYNTEX NC hub design 6 1 Disassemble the coupling from the machine and mount it onto a suitable auxiliary shaft Release the cap s...

Страница 17: ...orque The release torque is increased by untightening the setting nut Illustration 20 Spring characteristic Remove the cap screw from the setting nut and paint with Loctite average strength Afterwards...

Страница 18: ...f 23 4 Please observe protection note ISO 16016 Drawn 2017 02 10 Pz Koh Replacing KTR N dated 2014 08 11 Verified 2017 03 03 Pz Replaced by Diagramme 1 SYNTEX NC size 15 Diagramme 2 SYNTEX NC size 25...

Страница 19: ...n 46110 EN 19 of 23 4 Please observe protection note ISO 16016 Drawn 2017 02 10 Pz Koh Replacing KTR N dated 2014 08 11 Verified 2017 03 03 Pz Replaced by Diagramme 4 SYNTEX NC size 42 Diagramme 5 SYN...

Страница 20: ...5 42 16 0 11 2 90 1 5 60 21 0 11 8 116 1 8 Function The axial stroke of the shifting ring generated with overload may activate a mechanical limit switch or an inductive sensor As a result a control s...

Страница 21: ...omponents to be assembled is not coordinated with one another Tightening torques have been fallen below exceeded Components are mixed up by mistake assembled incorrectly No original KTR components pur...

Страница 22: ...ommend to perform a visual inspection on the coupling at least once a year Please pay special attention to the condition alignment and screw connection of the coupling and the condition of the spider...

Страница 23: ...the torque The pitch line of radial forces Fr arising has to lead through the center of the bearing see illustration 22 The radial and axial forces passed into the coupling bearing must not exceed th...

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