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KTR-STOP

®

 NC 

Operating/Assembly instructions 

KTR-N 
Sheet: 
Edition: 

44545 EN 
7 of 9 

 

Please observe protection 

note ISO 16016. 

Drawn: 

09.06.15 Kb/Brs 

Replacing: 

--- 

Verified: 

11.06.15 Kb 

Replaced by: 

 

 

 

 

  Screw the screw plug into the hole and dispose of the hydraulic oil of the collection container as per chapter 

4.8. 

  Inspect the screw connection for the tightening torque specified. 

 

 

STOP 

 

Make sure that the shaft cannot be moved manually during the clamping process. 

 

 

 

The hydraulic system must never be operated at a higher pressure than the figures 
specified in table 2. In case that any figures or types/sizes are modified, please contact KTR. 

 

 

Before the system is started up, it must be operated over the full distance several times. 

 
 

 

 

 

You may only use hydraulic fluids meeting the demands of DIN 51524. KTR recommends 
those fluids corresponding to DIN 51524-3. 

 

KTR recommends the following fluids (other manufacturers may be selected): 

Manufacturer 

Fluids 

Mineral oil 

- 20 °C to + 40 °C 

(- 4 °F to 104 °F) 

+ 10 °C to + 60 °C 

(+ 50 °F to + 140 °F) 

Castrol 

Hyspin HVI 32 

Hyspin HVI 46 

Shell 

Tellus S3 V32 

Tellus S3 V46 

Mobil 

DTE 10 Excel 32 

DTE 10 Excel 46 

Hydro Texaco 

Rando HDZ32 

Rando HDZ46 

Valvoline 

Ultramax HVLP32 

Ultramax HVLP46 

 

 

The permissible operating temperatures of the components from - 20 °C to + 60 °C (- 4 °F to 
+ 140 °F) have to be observed. For different operating temperatures please consult with 
KTR. 

 

Viscosity 

We would recommend a viscosity range from 20 to 220 mm

2

/s (cSt) of the hydraulic fluid with operating 

temperature. The viscosity during starting should not exceed 500 mm

2

/s and the viscosity during operation should 

not fall below 12 mm

2

/s. 

 
 

Filtration 

When filling and re-filling the hydraulic system and replacing the hydraulic fluid, the oil needs to be filtered. For 
that purpose use an offline filter or a respective fill unit. In addition we would recommend to use an inline filter. 
 

 

The service life of the clamping and braking system is extended depending on the degree of 
purity of the oil. 

 
In order to ensure the reliability of the system, only those oils originating from the following purity classes are 
permitted: 

 

ISO 4406, class 20/17/12 

 
 

Assembly 

4.4  Start-up of the clamping and braking system 

4.5  Recommendation of fluids to be used 

Содержание KTR-STOP NC

Страница 1: ...as a clamping system and emergency stop brake For any other applications please consult with KTR 1 Technical data 2 2 Advice 3 2 1 General advice 3 2 2 Safety and advice symbols 3 2 3 General hazard w...

Страница 2: ...5 KTR STOP NC 32 18 10 5 96 72 86 66 5 53 19 40 5 9 75 20 22 24 25 Table 2 Technical data 1 Type Size d mm Oil filling dm 3 Max opening pressure bar Lock torque Nm Axial locking force N KTR STOP NC 32...

Страница 3: ...into account safety first Please make sure to switch off the power pack before you perform your work on the clamping and braking system Secure the power pack against accidental switch on e g by provi...

Страница 4: ...trical high voltage appliances Humid storage rooms are not suitable Please make sure that condensation is not generated The best relative air humidity is less than 65 In order to avoid any injuries an...

Страница 5: ...ly Illustration 4 Pressure port Connection 2 serves as an alternative oil connection see illustration 4 In order to assure its operation a hydraulic hose may only be connected to one out of the two co...

Страница 6: ...in the scope of delivery evenly crosswise to the respective tightening torque Set the clamping and braking system under pressure and re tighten the screws at the full tightening torque Secure the scr...

Страница 7: ...rol Hyspin HVI 32 Hyspin HVI 46 Shell Tellus S3 V32 Tellus S3 V46 Mobil DTE 10 Excel 32 DTE 10 Excel 46 Hydro Texaco Rando HDZ32 Rando HDZ46 Valvoline Ultramax HVLP32 Ultramax HVLP46 The permissible o...

Страница 8: ...or falling down may cause injury to persons or damage on the machine Secure the driving components before disassembly As long as there is no shaft or cylindrical piston rod in the clamping area of KTR...

Страница 9: ...cted in suitable tanks and disposed of by a waste disposal company KTR STOP NC is a low maintenance clamping and braking system We recommend to perform a visual inspection and an operational testing o...

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