KTM 85 SX 17/14 2022 Скачать руководство пользователя

Страница: 60 / 182

11 SERVICE WORK ON THE CHASSIS

11.25

Cleaning the air filter and air filter box

Note

Environmental hazard

Hazardous substances cause environmental damage.

–

Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with
the applicable regulations.

Info

Do not clean the air filter with fuel or petroleum since these substances attack the foam.

Preparatory work

–

Remove the air filter box cover. (

p. 57)

–

Remove the air filter.

(

p. 57)

V00838-01

Main work

–

Wash the air filter thoroughly in special cleaning liquid and
allow it to dry properly.

Air filter cleaner (

p. 125)

Info

Only press the air filter to dry it, never wring it out.

–

Oil the dry air filter with a high-grade air filter oil.

Oil for foam air filter (

p. 125)

–

Clean the air filter box.

–

Check intake flange for damage and looseness.

Finishing work

–

Install the air filter.

(

p. 58)

–

Install the air filter box cover. (

p. 57)

11.26

Installing the air filter

V00839-10

Main work

–

Mount the clean air filter on the air filter support.

–

Grease the air filter in area

Long-life grease (

p. 125)

Содержание 85 SX 17/14 2022

Страница 1: ...OWNER S MANUAL 2022 85 SX Art no 3214408en...

Страница 2: ......

Страница 3: ...colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop produc tion of a particular model witho...

Страница 4: ...gine 22 7 3 Preparing the vehicle for difficult operating conditions 22 7 4 Preparing the vehicle for riding on dry sand 22 7 5 Preparing the vehicle for riding on wet sand 24 7 6 Preparing vehicle fo...

Страница 5: ...1 33 Cleaning the chain 63 11 34 Checking the chain tension 64 11 35 Adjusting the chain tension 65 11 36 Checking the chain rear sprocket engine sprocket and chain guide 66 11 37 Checking the frame 6...

Страница 6: ...ON THE ENGINE 106 16 1 Checking the gear oil level 106 16 2 Changing the gear oil 106 16 3 Adding the gear oil 107 17 CLEANING CARE 109 17 1 Cleaning the motorcycle 109 18 STORAGE 111 18 1 Storage 111...

Страница 7: ...ned experts using the auxiliary tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a t...

Страница 8: ...instruction and all further instructions included carefully The safety instructions are highlighted in the text and are referred to at the relevant passages Info Various information and warning label...

Страница 9: ...e operation Danger Danger of accidents A rider who is not fit to ride poses a danger to him or herself and others Do not operate the vehicle if you are not fit to ride due to alcohol drugs or medicati...

Страница 10: ...age and wear Change damaged or worn parts After completing a repair or service work check the operating safety of the vehicle 2 9 Environment If you use your motorcycle responsibly you can ensure that...

Страница 11: ...E 2 9 The Owner s Manual is also available for download from your authorized KTM dealer and on the KTM website A printed copy can also be ordered from your authorized KTM dealer International KTM Webs...

Страница 12: ...Service A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and chassis is properly carried out as described in the Owner s Ma...

Страница 13: ...OF VEHICLE 4 11 4 1 View of vehicle front left example S04272 10 1 Hand brake lever p 15 2 Clutch lever p 15 3 Fuel tank filler cap 4 Air filter box cover 5 Shift lever p 17 6 Choke p 17 7 Fuel tap p...

Страница 14: ...VEHICLE 12 4 2 View of vehicle rear right example S04273 10 1 Stop button p 15 2 Throttle grip p 15 3 Fork part number p 13 4 Foot brake lever p 18 5 Kick starter lever p 18 6 Level viewer for brake f...

Страница 15: ...right side of the steering head 5 2 Type label 402154 10 Type label 1 is located on the front frame tube 5 3 Engine number 401949 10 The engine number 1 is located on the left side of the engine under...

Страница 16: ...5 SERIAL NUMBERS 14 5 5 Shock absorber article number H02222 10 The shock absorber part number 1 is stamped on the top of the shock absorber above the adjusting ring towards the engine side...

Страница 17: ...ged using the hand brake lever 6 3 Throttle grip S04275 11 Throttle grip 1 is fitted on the right side of the handlebar 6 4 Stop button S04274 11 The stop button 1 is fitted on the left side of the ha...

Страница 18: ...nsult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of f...

Страница 19: ...ompletely 6 8 Choke V00818 10 Choke 1 is fitted on the left side of the carburetor Activating the choke function frees a drill hole in the carburetor through which the engine can draw extra fuel This...

Страница 20: ...starter lever can be swiveled Info Before riding swing the kick starter lever inwards towards the engine 6 11 Foot brake lever 401956 10 Foot brake lever 1 is located in front of the right footrest T...

Страница 21: ...is attached below the seat It shows the total number of service hours of the engine The service hour counter begins counting when the engine is started and stops when the engine is switched off Info T...

Страница 22: ...such as helmet boots gloves as well as trousers and a jacket with protectors on all rides Alway use protective clothing for your child that is in good condition and meets the legal require ments When...

Страница 23: ...r p 79 Before using the vehicle for the first time ensure that the basic settings of the chassis are suitable for the weight of your child Allow your child to become accustomed to the handling of the...

Страница 24: ...spect or replace parts before the next scheduled service Clean the air filter and air filter box p 58 Info Check the air filter approx every 30 minutes Check the electrical connector for humidity and...

Страница 25: ...immediately with lukewarm water Change the radiator cap M01104 01 Mount the air filter dust cover Air filter dust cover 47206920000 Info Observe the KTM PowerParts fitting instructions M01105 01 Moun...

Страница 26: ...engine or the cooling system are at operat ing temperature Allow the cooling system and the engine to cool down before you open the radiator the radiator hoses or other components of the cooling syste...

Страница 27: ...ue Warning Danger of scalding During motorcycle oper ation the coolant gets very hot and is under pressure Do not open the radiator the radiator hoses or other cooling system components if the engine...

Страница 28: ...REPARING FOR USE 26 7 8 Preparing the vehicle for low temperatures or snow M01107 01 Adjust the carburetor jetting and setting Info Your authorized KTM workshop can recommend the right carburetor tuni...

Страница 29: ...on p 88 Check tire pressure p 89 Check the spoke tension p 90 Info The spoke tension must be checked regularly as incor rect spoke tension will strongly impair riding safety Clean the dust boots of th...

Страница 30: ...arning Danger of accidents If you change down at high engine speed the rear wheel blocks and the engine races Make it clear to your child that he or she must not change into a low gear at high engine...

Страница 31: ...brake system Explain to your child that he or she must brake carefully several times to dry out and remove dirt from the brake linings and the brake discs On sandy wet or slippery surfaces use the re...

Страница 32: ...Park the motorcycle on firm ground 8 7 Transporting Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface Note Fire hazard Hot vehicle compo...

Страница 33: ...ntact with the eyes Change your clothing in case of fuel spills on them Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater th...

Страница 34: ...eck the frame p 68 Check the link fork p 68 Check the fork bearing for play Check the shock absorber heim joint for play Check the tire condition p 88 Check tire pressure p 89 Check the wheel bearing...

Страница 35: ...operating hours Change the front brake fluid Change the rear brake fluid Change the hydraulic clutch fluid p 71 Grease the steering head bearing p 54 Service the fork Perform the shock absorber servi...

Страница 36: ...fork springs are no longer required a significant weight advantage is achieved when compared to conventional forks The response on slightly uneven surfaces is significantly improved In normal driving...

Страница 37: ...e affect the compression damping in the low speed range and vice versa 10 4 Adjusting the low speed compression damping of the shock absorber Caution Risk of injury Parts of the shock absorber will mo...

Страница 38: ...r of turns corresponding to the shock absorber type Guideline High speed compression damping Comfort 2 5 turns Standard 2 turns Sport 1 5 turns Info Turn clockwise to increase damping turn countercloc...

Страница 39: ...e cover Note the value as dimension A Finishing work Remove the motorcycle from the lift stand p 45 10 8 Checking the static sag of the shock absorber 400989 10 Measure dimension A of rear wheel unloa...

Страница 40: ...on C Info The riding sag is the difference between measurements A and C Check riding sag Riding sag 120 mm 4 72 in If the riding sag differs from the specified measurement Adjust the riding sag p 39 1...

Страница 41: ...ension A Guideline Spring preload 11 mm 0 43 in Info The spring preload is the difference between the relaxed spring length and the tensioned spring length Depending on the static sag and or the ridin...

Страница 42: ...arious reasons no exact riding sag can be determined for the fork 401000 01 Smaller differences in the rider s weight can be compensated for by the fork air pressure However if the fork frequently bot...

Страница 43: ...from the fork leg when connecting Info This is due to the volume of the hose and not due to a defect in the fork airpump or the fork Read the accompanying KTM PowerParts instructions Adjust the air pr...

Страница 44: ...ard 12 clicks Sport 7 clicks Info Turn clockwise to increase damping turn counterclock wise to reduce damping during compression Mount protection cap 1 10 15 Adjusting the rebound damping of the fork...

Страница 45: ...dlebar position Warning Danger of accidents A repaired handlebar poses a safety risk If the handlebar is bent or straightened the material becomes fatigued The handlebar may break as a result Change t...

Страница 46: ...10 TUNING THE CHASSIS 44 Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft Info Make sure the gap widths are even...

Страница 47: ...ift stand Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 402001 10 Remove the motorcycle from the lift stand Remove the lift stand To...

Страница 48: ...keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when nec essary Clean and oil the dust boots and inner fork tubes of both fork legs Universal oil spray p 126 Pres...

Страница 49: ...pressure and rebound damping is located in the right fork leg V00873 11 Tighten screws 2 Guideline Screw top triple clamp M8 17 Nm 12 5 lbf ft Tighten screws 3 Guideline Screw bottom triple clamp M8...

Страница 50: ...tub M8 15 Nm 11 1 lbf ft 11 7 Removing the fork protector V00824 10 Remove screws 1 and take off the clamp Remove screws 2 on the left fork leg Take off the fork pro tector Remove screws 3 on the righ...

Страница 51: ...handlebar cushion V00874 10 Main work Pull fuel tank breather 1 out of the steering stem Loosen screw 2 Remove nut 3 pull off the upper triple clamp with the handlebar in an upward direction and hang...

Страница 52: ...2 Position protective ring 3 S03451 10 Position the upper triple clamp with the handlebar Mount nut 4 but do not tighten yet S03452 10 Position the fork legs Air bleeder screw 5 of the right fork leg...

Страница 53: ...n screw 7 Guideline Steering stem clamp screw M8 20 Nm 14 8 lbf ft S03420 10 Using a plastic hammer tap lightly on the upper triple clamp to avoid stresses Tighten screws 8 Guideline Screw top triple...

Страница 54: ...nishing work Install front fender p 55 Install the start number plate p 54 Check that the wiring harness throttle cables and brake and clutch lines can move freely and are routed correctly Check the s...

Страница 55: ...g head bearing and replace if required Finishing work Remove the motorcycle from the lift stand p 45 11 12 Adjusting the steering head bearing play Preparatory work Raise the motorcycle with a lift st...

Страница 56: ...ng the start number plate V00827 10 Remove screw 1 Unhook the start number plate from the brake line and remove it 11 15 Installing the start number plate V00829 10 Attach the start number plate to th...

Страница 57: ...4 lbf ft Mount and tighten screws 2 Guideline Screw front fender M6 6 Nm 4 4 lbf ft Finishing work Install the start number plate p 54 11 18 Removing the shock absorber Preparatory work Raise the mot...

Страница 58: ...44 3 lbf ft Loctite 2701 Attach brake line Finishing work Remove the motorcycle from the lift stand p 45 11 20 Removing the seat V00836 10 Remove screw 1 Raise the rear of the seat pull the seat back...

Страница 59: ...e air has a negative effect on the service life of the engine Dust and dirt will enter the engine without an air filter Only operate the vehicle if it is equipped with an air filter Note Environmental...

Страница 60: ...ver p 57 Remove the air filter p 57 V00838 01 Main work Wash the air filter thoroughly in special cleaning liquid and allow it to dry properly Air filter cleaner p 125 Info Only press the air filter t...

Страница 61: ...haust system gets very hot when the vehicle is driven Allow the exhaust system to cool down before performing any work on the vehicle V00841 10 Remove screw 1 Pull off the main silencer from the manif...

Страница 62: ...is positioned on the right in the direction of travel Slide outer tube over the inner tube with the new glass fiber yarn filling Info Seal the connecting cap 5 to the outer tube with sili cone Mount...

Страница 63: ...case of fuel contact with the eyes Change your clothing in case of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of children Preparatory work Remove the seat p 5...

Страница 64: ...kin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes th...

Страница 65: ...cants on the tires reduces the road grip Remove lubricants from the tires using a suitable cleaning agent Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always...

Страница 66: ...s may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tensi...

Страница 67: ...cle with a lift stand p 45 Check the chain tension p 64 S04279 10 Main work Loosen nut 1 Loosen nuts 2 Adjust the chain tension by turning adjusting screws 3 left and right Guideline Chain tension 46...

Страница 68: ...her 400987 10 Pull on the top section of the chain with the specified weight A Guideline Weight chain wear measure ment 10 15 kg 22 33 lb Measure distance B of 18 chain rollers in the lower chain sect...

Страница 69: ...screws chassis M6 10 Nm 7 4 lbf ft H02310 01 Check the chain sliding piece for wear If the lower edge of the chain pins is in line with or below the chain sliding piece Change the chain sliding piece...

Страница 70: ...link fork V00857 01 Check the link fork for damage cracking and deformation If the link fork shows signs of damage cracking or defor mation Change the link fork Info Always replace a damaged link fork...

Страница 71: ...nd to ensure they are firmly seated If a rubber grip is damaged worn or loose Change and secure the rubber grip Rubber grip adhesive 00062030051 p 126 11 41 Adjusting the basic position of the clutch...

Страница 72: ...aulic clutch Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to c...

Страница 73: ...fluid to come into contact with the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with...

Страница 74: ...crew 5 and mount bleeding syringe 4 V00849 10 Inject the liquid into the system until it escapes from open ing A of the master cylinder without bubbles Now and then extract fluid from the master cylin...

Страница 75: ...ting the free travel of the handbrake lever S04283 10 Check the free travel of the hand brake lever p 73 Adjust the free travel of the handbrake lever with adjustment screw 1 Info Turn the adjusting s...

Страница 76: ...nger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the specified marking or the specified value the brake system is leaking or...

Страница 77: ...into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front...

Страница 78: ...er of accidents Incorrect servicing will cause the brake system to fail Ensure that service work and repairs are performed professionally Your authorized KTM workshop will be glad to help Warning Skin...

Страница 79: ...omologa tion is not guaranteed In this case the vehicle no longer corresponds to its condition at delivery and the manufacturer warranty shall be void Only use brake linings approved and recommended b...

Страница 80: ...Position the new brake linings Info Always change the brake linings in pairs Mount pin 6 Info To make it easier to mount the pin push the brake lin ings against the retainer spring Make sure the brake...

Страница 81: ...justing the basic position of the foot brake lever Warning Danger of accidents The brake system fails in the event of overheating If there is no free travel on the foot brake lever pressure builds up...

Страница 82: ...it easier to see the marking If the brake fluid has dropped below the marking A Add rear brake fluid p 80 12 11 Adding rear brake fluid Warning Danger of accidents An insufficient brake fluid level w...

Страница 83: ...ot designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use clean brake fluid from a sealed container Preparatory work Check the rear brake...

Страница 84: ...diately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braki...

Страница 85: ...piston back into the basic position and ensure that brake fluid does not flow out of the brake fluid reservoir extracting some if necessary S04288 10 Remove cotter pin 3 Press back the brake linings...

Страница 86: ...6 10 Add brake fluid to level A Brake fluid DOT 4 DOT 5 1 p 123 Mount the cover with the washer and membrane 2 Mount and tighten screws 1 Info Use water to immediately clean up any brake fluid that ha...

Страница 87: ...cs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Hold the front wheel and remove the wheel spindle Take the front wheel out of the fork Info Do n...

Страница 88: ...rake linings are correctly positioned Insert the wheel spindle Mount and tighten screw 2 Guideline Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Operate the hand brake lever several times until...

Страница 89: ...he rear wheel and remove the wheel spindle Take the rear wheel out of the link fork Info Do not operate the foot brake lever when the rear wheel is removed H00936 10 Remove spacers 4 13 4 Installing t...

Страница 90: ...th the same chain length Chain adjusters 3 can be turned by 180 Check the chain tension p 64 Tighten nut 4 Guideline Nut rear wheel spin dle M20x1 5 80 Nm 59 lbf ft Operate the foot brake lever repeat...

Страница 91: ...the year of manu facture KTM recommends that the tires be changed after 5 years at the latest regardless of the actual state of wear If the tires are more than five years old Change the tires 13 6 Che...

Страница 92: ...ult Check spoke tension regularly and in particular on a new vehicle Your authorized KTM workshop will be glad to help 400694 01 Strike each spoke briefly using a screwdriver blade Info The frequency...

Страница 93: ...0 The radiator covers are mounted in front of the radiator between the radiator shield and radiator Info Do not use radiator covers in difficult operating conditions The radiator cover keeps the coola...

Страница 94: ...01 Position the corresponding radiator cover p 91 The holding lugs point toward the frame V00886 10 Position left radiator shield 4 Mount and tighten screws 3 Guideline Remaining screws chassis M6 10...

Страница 95: ...radiator the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature Allow the cooling system and the engine to cool down before you open the...

Страница 96: ...e to cool down before you open the radiator the radiator hoses or other components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger...

Страница 97: ...ty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing C...

Страница 98: ...nt ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Allow the engine to warm up and cool down again Check the coolant level...

Страница 99: ...Remove screw 1 Take off radiator cap 2 Completely drain the coolant Mount and tighten screw 1 with a new seal ring Guideline Coolant drain plug M6 8 Nm 5 9 lbf ft Position the motorcycle upright Comp...

Страница 100: ...there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and let it run at idle speed Move the...

Страница 101: ...nce with the throttle slide open full throttle If the insulator of a new spark plug is very light or white after a brief ride at full throttle or if the engine knocks a larger main jet needs to be use...

Страница 102: ...When the throttle slide is 1 8 open the first cylindrical part of the needle the idling jet and the clip position have the greatest influence K00496 01 When the throttle slide is 1 4 open the idling...

Страница 103: ...osition 1 5 Clip position from above The five possible clip positions are shown here The carburetor tuning depends on the defined ambient and operat ing conditions 15 4 Carburetor idle setting 402799...

Страница 104: ...n to the stop p 17 Idle speed 1 400 1 500 rpm Turn idle air adjusting screw 1 slowly in a clockwise direc tion until the idle speed begins to fall Note the position and turn the idle air adjusting scr...

Страница 105: ...fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in...

Страница 106: ...Switching the ignition timing map from Soft to Performance Join plug in connector 1 of the ignition timing map adjustment Figure T01480 10 p 104 Performance Higher performance 15 9 Checking the basic...

Страница 107: ...r on the shift shaft in the required position and engage gearing Info The range of adjustment is limited The shift lever must not come into contact with any other vehicle components during the shift p...

Страница 108: ...oil get very hot when the motorcycle is ridden Wear suitable protective clothing and safety gloves In the event of scalding rinse the area affected immediately with lukewarm water Note Environmental...

Страница 109: ...n starting or running the engine in an enclosed space Start the engine and check for leaks Finishing work Check the gear oil level p 106 16 3 Adding the gear oil Info Too little gear oil or poor quali...

Страница 110: ...ing them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enc...

Страница 111: ...a long period clean it regularly Avoid direct sunshine when cleaning the motorcycle 401061 01 Close off exhaust system to keep water from entering Remove loose dirt first with a soft jet of water Spra...

Страница 112: ...After the motorcycle has cooled down lubricate all moving parts and pivot points Clean the chain p 63 Treat bare metal except for brake discs and the exhaust sys tem with a corrosion inhibitor Preser...

Страница 113: ...period less workshop overload In this way you can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of servic...

Страница 114: ...18 STORAGE 112 18 2 Preparing for use after storage 401059 01 Remove the motorcycle from the lift stand p 45 Perform checks and maintenance measures when preparing for use p 27 Take a test ride...

Страница 115: ...blocked Check set the carburetor components Adjusting screws on carburetor distorted Carburetor adjust the idle speed p 102 Spark plug defective Change the spark plug Ignition system defective Check...

Страница 116: ...the engine when standing Radiator fins very dirty Clean the radiator fins Foam formation in cooling sys tem Drain the coolant p 95 Refill with coolant p 95 Damaged cylinder head or cylinder head gask...

Страница 117: ...sion claw shifted Transmission ratio 1st gear 11 29 2nd gear 14 28 3rd gear 16 26 4th gear 19 26 5th gear 21 25 6th gear 20 21 Ignition Kokusan 504 Spark plug NGK BR9 ECMVX Spark plug electrode gap 0...

Страница 118: ...r oil level monitoring M6 8 Nm 5 9 lbf ft Screw intake flange M6 6 Nm 4 4 lbf ft Screw kick starter intermediate gear M6 10 Nm 7 4 lbf ft Loctite 243 Screw kick starter lever stop plate M6 10 Nm 7 4 l...

Страница 119: ...KEIHIN PWK 28 ASL TEMP 20 7 C 4 19 F 6 5 C 21 41 F 6 15 C 43 59 F 16 24 C 61 75 F 25 36 C 77 97 F 37 49 C 99 120 F 2 301 3 000 m 7 549 9 843 ft ASO IJ NDL POS MJ 2 48 NRK C 3 142 2 45 NRK C 3 142 1 5...

Страница 120: ...l Gear oil 0 50 l 0 53 qt Engine oil 15W 50 p 123 20 4 2 Coolant Coolant 0 8 l 0 8 qt Coolant p 123 20 4 3 Fuel Fuel tank capacity approx 5 2 l 1 37 US gal Super unleaded 98 octane mixed with 2 stroke...

Страница 121: ...rider weight 75 kg 165 lb 20 6 Tires Validity Front tire Rear tire 85 SX 17 14 70 100 17 M C 40M TT MAXXIS MAXX CROSS SI 90 100 14 M C 49M TT MAXXIS MAXX CROSS SI 85 SX 19 16 70 100 19 M C 42M TT MAX...

Страница 122: ...28 lb in Weight of rider 55 kg 121 lb 45 N mm 257 lb in Spring length 215 mm 8 46 in Gas pressure 10 bar 145 psi Static sag 30 mm 1 18 in Riding sag 120 mm 4 72 in Fitted length 397 mm 15 63 in Shock...

Страница 123: ...is M8 25 Nm 18 4 lbf ft Remaining screws chassis M8 25 Nm 18 4 lbf ft Screw bottom triple clamp M8 15 Nm 11 1 lbf ft Screw chain sliding piece M8 15 Nm 11 1 lbf ft Screw engine brace M8 25 Nm 18 4 lbf...

Страница 124: ...crew top shock absorber M12 60 Nm 44 3 lbf ft Loctite 2701 Nut seat fixing M12x1 20 Nm 14 8 lbf ft Nut swingarm pivot M14x1 5 75 Nm 55 3 lbf ft Nut rear wheel spindle M20x1 5 80 Nm 59 lbf ft Nut steer...

Страница 125: ...tated see specifications on the container and that has the relevant properties Antifreeze protection to at least 25 C 13 F The mixture ratio must be adjusted to the necessary antifreeze protection Use...

Страница 126: ...rd classification SAE p 127 SAE 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding properties Super unleaded RO...

Страница 127: ...High viscosity grease Recommended supplier SKF LGHB 2 Long life grease Recommended supplier MOTOREX Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX Moto Clean Off road chain spray Re...

Страница 128: ...GRIP GLUE Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier MOTOREX Quick Cleaner Special grease 00062010053 Recommended supplier Kl ber Lubrication K...

Страница 129: ...motorcycle engines the transmission and clutch are lubricated with the same oil The JASO T903 MA2 standard meets these special requirements SAE The SAE viscosity classes were defined by the Society o...

Страница 130: ...24 LIST OF ABBREVIATIONS 128 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Страница 131: ...a i n i n g l o c a t i o n n e a r e s t y o u c a l l 8 7 7 2 8 8 7 0 9 3 d i r t b i k e s c h o o l c o m 2 0 1 5 M o t o r c y c l e S a f e t y F o u n d a t i o n I n c 2 J e n n e r S u i t e...

Страница 132: ...erienced off highway motorcycle riders about appropriate riding locations in your area Although the Motorcycle Safety Foundation will continue to publish responsible viewpoints on this subject it must...

Страница 133: ...fe and responsible use of an off highway motorcycle We urge you to read this booklet thoroughly Also read other information provided with the motorcycle The owner s manual contains important warnings...

Страница 134: ...2...

Страница 135: ...es and Practice Protective Gear and Clothing Mounting Dismounting Mastering the Controls Learning Activities PART 3 Operating Procedures and Practice Learning Area Riding Area Getting Used to theVehic...

Страница 136: ...rating Procedures Part 4 Readiness Checklist There is information about protective gear mounting control operation and starting the engine Operating procedures include starting shifting stopping and t...

Страница 137: ...utions as well as operating tips Motorcycle dealers may have other literature and safety information Another booklet Tips and Practice Guide for the Off Highway Motorcyclist gives detailed riding proc...

Страница 138: ...first important decision you will have to make concerning your youngster and off highway motorcycles OHMs is whether your youngster is ready to ride There are several factors that you must consider c...

Страница 139: ...7 PART 1 7...

Страница 140: ...Askyouryoungstertotellyouwhatcausesaccidents and injuries Your youngster needs to be able to tell Additional signs of physical readiness can be observed in your youngster s other play activities In g...

Страница 141: ...should be able to see objects ninety degrees to the side while looking straight ahead Rider awareness and safety improves with good side vision Being able to judge distance is another visual skill he...

Страница 142: ...your youngster about OHM safety Pay particular attention to the warning labels and stickers on the motorcycle STEP TWO Teach Your Youngster Safe and Proper Riding Techniques Teaching your youngster of...

Страница 143: ...eanoff highwaymotorcycle without a Department of Transportation DOT compliant motorcycle helmet Be sure the fit is correct It should be snug but not tight It must be properly fastened Protective gear...

Страница 144: ...the controls Proper straight line riding posture includes Head and eyes up looking well ahead Shoulders relaxed back straight Elbows bent slightly out and away from the body Hands on the handlebars K...

Страница 145: ...ne OFF Mastering The Controls Show your youngster how to use each control as you describe its action Refer to the owner s manual to learn control location and function before instructing your youngste...

Страница 146: ...hey tend to use it like an on off switch With the engine off have your youngster move the throttle to various positions Practice turning the handlebars and using the throttle at the same time ENGINE S...

Страница 147: ...g out the front brake is released The throttle is gradually opened while the clutch is slowly released If the clutch is released too quickly or too much throttle is applied the motorcycle may lunge fo...

Страница 148: ...ES OFF ROAD SAFETY Here are some activities that your youngster can usetohelplearnaboutmotorcyclepartsandcontrols CROSSWORD PUZZLE Here is a crossword puzzle for your youngster to complete Across 1 Wh...

Страница 149: ...e motorcycle part or control on the correct line for the diagrams shown Answer Guide on Page 42 1 Clutch lever 2 Hand brake lever 3 Foot brake lever or pedal 4 Throttle 5 Choke or enrichening device 6...

Страница 150: ...if equipped Clutch if equipped 2 Have your youngster show you how the controls work Be sure he or she understands the proper operation of each control Skilled use of these controls should develop wit...

Страница 151: ...the vehicle and maintained it according to the owner s manual 5 Is your youngster wearing the proper protective gear Is the mounting procedure correct 6 Has your youngster learned to locate the motor...

Страница 152: ...Follow a regular maintenance program See the owner s manual for inspection details Even after young riders have learned the basic riding skills direct supervision by an experienced adult is necessary...

Страница 153: ...21 PART 3...

Страница 154: ...w much throttle it takes to start moving in a later exercise Explain that opening the throttle will increase speed and that closing the throttle will decrease speed Releasing the throttle and applying...

Страница 155: ...pped and the engine OFF have your youngster practice the proper turning technique 1 For a right turn look to the right and lean the motorcycle to the right 2 For a left turn look to the left and lean...

Страница 156: ...e motorcycle for your young ster To remember the proper starting technique use FINE C Double check for neutral Start the engine Have your youngster carefully mount Let your youngster operate the engin...

Страница 157: ...raking STARTING OUT AND STOPPING Before your youngster moves the motorcycle underpower takeafewmomentstopracticesmooth clutch control After shifting to first gear have your youngsterrockthemotorcyclea...

Страница 158: ...t and lean the motorcycle to the right 2 For a left turn look to the left and lean the motorcycle to the left Have your youngster practice turning in both directions at slow speeds Allow enough room t...

Страница 159: ...27 PART 3...

Страница 160: ...rception motor development physical development social emotional development and reasoning and decision making ability Several questions are listed to help you determine if your youngster possesses th...

Страница 161: ...you Can youngster distinguish colors Has youngster demonstrated adequate vision in other activities riding bicycles running sports or other recreational activities When looking at two objects in the d...

Страница 162: ...a basketball without looking at it Can youngster manipulate video game controls while following objects on a screen Can youngster describe a minor injury he or she received and correctly describe the...

Страница 163: ...e injury when doing such things as running swimming bicycling riding in a car Can youngster pick out or describe several items within a picture Can youngster assemble a puzzle without unusual problems...

Страница 164: ...ow about with the handlebars turned How about in different seating positions Can youngster stand with knees slightly bent and have a few inches of space from the seat Can youngster easily reach the fo...

Страница 165: ...for 10 feet Can youngster jump rope Can youngster catch a ball with hands rather than with arms Can youngster play outdoor games without fatigue Can youngster participate in indoor games and sports wi...

Страница 166: ...isten and respond to adult supervision Does youngster comprehend the importance and seriousness of having rules and regulations Does youngster avoid challenging authority or rebelling when rules are i...

Страница 167: ...ster appreciate being safer than others Does youngster accept rules that are more stringent than what other youngsters have to follow Can youngster explain how land or grass gets worn Can youngster ex...

Страница 168: ...youngster notice impending accidents or potential injury producing events such as in sports activities or bicycle riding Can youngster explain why it takes distance to stop Can youngster explain how m...

Страница 169: ...rning Points to Evaluate Can youngster explain the reason for rules at home or school Does youngster understand the value of prevention Of wearing protective gear Can youngster recognize that not foll...

Страница 170: ...s slopes and other more advanced skills Youngsters should have a good understanding of riding skills before using unfamiliar areas They should ride on flat areas gentle hills and gradual slopes Be sur...

Страница 171: ...axle to give a motorcycle motion ENGINE STOP SWITCH Switch used to stop the engine without removing the hands from the handlebars EXHAUST Leftover gases from the combustion process that come out of th...

Страница 172: ...h is restricted by law from operating on public roads OHM Off Highway Motorcycle PSI Refers to air pressure in the tires and stands for Pounds per Square Inch READING THE TERRAIN Looking well ahead wh...

Страница 173: ...41 ANSWERS CROSSWORD PUZZLE 3 2 4 5 7 6 1 B O O T S F O O T P E G S H G E L L O S M V A E E E F T F C Y L R U D H A C...

Страница 174: ...HE MOTORCYCLE PARTS Typical 1 Clutch lever 2 Hand brake lever 3 Foot brake lever or pedal 4 Throttle 5 Choke or enrichening device 6 Engine stop switch 7 Gas cap tank vent 8 Starter kick 9 Electric st...

Страница 175: ...43 NOTES...

Страница 176: ...44 NOTES...

Страница 177: ......

Страница 178: ...For the rider training location nearest you call 877 288 7093 dirtbikeschool com 2015 Motorcycle Safety Foundation Inc 2 Jenner Suite 150 Irvine CA 92618 949 727 3227 msf usa org PN MSPU3444NC00...

Страница 179: ...setting 101 idle speed adjusting 102 Carburetor tuning 99 Chain checking 66 cleaning 63 Chain guide checking 66 Chain tension adjusting 65 checking 64 Choke 17 Cleaning 109 110 Clutch fluid level chec...

Страница 180: ...plug in connector 104 Implied warranty 10 Intended use 6 K Kick starter lever 18 L Link fork checking 68 Lower triple clamp installing 50 removing 49 Lowspeed compression damping shock absorber adjus...

Страница 181: ...number plate installing 54 removing 54 Starting 27 Steering head bearing greasing 54 Steering head bearing play adjusting 53 checking 52 Stop button 15 Storage 111 T Technical data capacities 118 car...

Страница 182: ...3214408en 3214408en 04 2021 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria KTM COM Photo Mitterbauer KISKA KTM...

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