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ENGLISH

10

GENERAL TIPS AND WARNINGS FOR STARTING THE MOTORCYCLE 

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Instructions for the first ride

– Make sure the work for the „pre-delivery inspection“ was per-

formed by your authorized KTM workshop. The DELIVERY CER-

TIFICATE and SERVICE MANUAL will be handed over when you

pick up your vehicle.

– Before your youngster takes his or her first ride, explain how

each of the controls works and check if your youngster has under-

stood what you explained. We recommend to review the entire

owner’s manual with your youngster item by item, paying par-

ticular attention to the specially marked warnings and point-

ing out the danger of injury.

– Adjust the clutch lever, hand lever and foot brake pedal so your

child can operate them easily!

– To prevent injury, teach your youngster the basic riding skills

on soft ground, e.g. on a meadow or in the garden. Be sure that

there is room enough to maneuver, and that no other riders are

close.

– To ensure that your youngster gets the feel of the hand brake,

have your youngster operate the hand brake while you push the

motorcycle. Do not start the engine before your youngster has

learned to apply hand brake with appropriate pressure.

– To familiarize your youngster with the operation of the hand

brake let him or her practice to operate the hand brake while

you are pushing the motorcycle. Do not start the engine before

he or she is thoroughly familiar with the use of the hand brake.

– Initially, your youngster should ride back and forth between two

persons who help the young rider to stop the motorcycle.

However, you should also teach your youngster how to stop the

motorcycle himself/herself.

– To improve his/her riding skills, your youngster should practise

riding the motorcycle standing on the footpegs or to riding at

the slowest possible speed. Additionally, you can arrange a series

of obstacles and have your youngster drive around them, etc.

– Pay attention to the running-in procedure.

Running in

– Even very precisely machined sections of engine components

have rougher surfaces than components which have been slid-

ing across one another for quite some time. Therefore, every

engine needs to be broken in. For this reason, during its first

30 minutes the engine must not be revved up to its perform-

ance limits. 

– Apply low but changing loads for running-in. 

DO NOT DRIVE AT FULL LOAD FOR THE FIRST 30 MINUTES!

– HAVE YOUR YOUNGSTER WEAR PROPER PROTECTIVE GEAR WHEN-

EVER HE OR SHE RIDES THE MOTORCYCLE: HELMET, EYE PRO-

TECTION, CHEST, BACK, ARM AND LEG PROTECTORS, GLOVES

AND BOOTS. TO SET A GOOD EXAMPLE, BE SURE TO WEAR PRO-

TECTIVE GEAR YOURSELF WHENEVER RIDING A MOTORCYCLE!

– ONLY USE ACCESSORY PARTS RECOMMENDED BY KTM.

– THE FRONT AND REAR WHEEL ARE ONLY ALLOWED TO BE TIRED

WITH TIRES THAT HAVE THE SAME PROFILE TYPE.

– YOUR YOUNGSTER'S DRIVING SPEED SHOULD ALWAYS BE ADJUSTED

TO HIS/HER DRIVING SKILLS AS WELL AS TO THE TERRAIN.

– YOUR YOUNGSTER SHOULD NEVER BE ALLOWED TO RIDE THE

MOTORCYCLE WITHOUT SUPERVISION.

– REPLACE THE HELMET VISOR OR GOGGLE GLASSES EARLY ENOUGH.

WHEN LIGHT SHINES DIRECTLY ON A SCRATCHED VISOR OR GOG-

GLES, YOU WILL BE PRACTICALLY BLIND.

– NEVER LEAVE YOUR MOTORCYCLE WITHOUT SUPERVISION AS

LONG AS THE ENGINE IS RUNNING.

– SX MODELS ARE DESIGNED FOR ONE PERSON ONLY. PASSENGERS

ARE NOT ALLOWED.

– THESE MODELS DO NOT COMPLY WITH THE REGULATIONS AND

SAFETY STANDARDS ESTABLISHED BY THE LAW. THEREFORE,

THEY ARE NOT PERMITTED ON PUBLIC ROADS.

– ALWAYS KEEP IN MIND THAT OTHER PEOPLE FEEL MOLESTED BY

EXCESSIVE NOISE.

Содержание 65 SX 2006

Страница 1: ...65 SX OWNER S MANUAL 2006 ART NR 3 211 70EN ENGLISH...

Страница 2: ...eliver illustrations descriptions printing and or other errors The illustrated mod els partly contain extra equipment which is not applied to standard models 2005 by KTM SPORTMOTORCYCLE AG Mattighofen...

Страница 3: ...me any liability for other products or consequential damage resulting from the use of such products When special needs arise please contact a KTM dealer who will seek the assistance of the KTM importe...

Страница 4: ...orded in the service manual otherwise claims under the warranty shall become void The fuels and lubricants specified in the Owner s Manual or automotive fluids with equivalent specifica tions must be...

Страница 5: ...onents for proper operation see maintenance schedule Have your youngster perform these technical checks himself herself as well Whenever you go for a ride with your youngster keep in mind that the spe...

Страница 6: ...er 18 To determine the sag of the shock absorber 18 To determine the sag of the telescopic fork 18 Page Checking chain tension 19 Correcting chain tension 19 Chain maintenance 19 General information a...

Страница 7: ...utch lever The clutch lever 1 is located on the left side of the handlebar The adjust ing screw A is used to change the original position of the clutch lever see maintenance work on chassis and engine...

Страница 8: ...knob all the way to the left Closing the fuel tap Turn the knob all the way to the right Choke The choke button 4 is located on the left side of the carburetor Pulling the choke button all the way ou...

Страница 9: ...crease the damping turning in a coun terclockwise direction will decrease the damping STANDARD ADJUSTMENT Turn the knob all the way to the stop in a clockwise direction Turn the knob 2 clicks in a cou...

Страница 10: ...ENGLISH 9...

Страница 11: ...To improve his her riding skills your youngster should practise riding the motorcycle standing on the footpegs or to riding at the slowest possible speed Additionally you can arrange a series of obst...

Страница 12: ...nd incorrect air pressure deteriorate the driving performance 5 BRAKES Check the correct functioning of the braking system Verify that there is sufficient brake fluid in the reservoir The reservoirs h...

Страница 13: ...ine will immediately start off when the float chamber is filled with new fuel Starting when the engine is warm 1 Open fuel tap 2 Put the gear in neutral 3 Leave throttle closed and kick down kickstart...

Страница 14: ...Stopping Brake motorcycle and shift gears to idling To switch off the engine depress short circuit switch until the engine stops Close fuel tap MOTORCYCLE ENGINES PRODUCE A GREAT AMOUNT OF HEAT WHILE...

Страница 15: ...z arrangement and adjust and lubricate Check oil level of the clutch master cylinder z Clean air filter and air filter box z z Brakes Check brake fluid level lining thickness brake discs z z Check br...

Страница 16: ...eaks z Drain and clean float chamber z Verify smooth operation of all controls z Treat exposed metal components except for the brake and exhaust systems z with wax based anti corrosion agents Treat al...

Страница 17: ...A HIGH PRESSURE CLEANING UNIT IF POSSIBLE OTHERWISE WATER WILL PENETRATE THE BEARINGS CARBURETOR ELECTRIC CONNECTORS ETC WHEN TRANSPORTING YOUR KTM ENSURE THAT IT IS HELD UPRIGHT WITH RESTRAINING STRA...

Страница 18: ...triple clamp 2 includes 2 bores arranged at a distance of 15 mm 0 6 in from one another The bores at the handlebar support 3 are offset from the cen ter by 3 5 mm 0 13 in Accordingly you can mount th...

Страница 19: ...to establish dimension B The sag is the difference between dimensions A and B EXAMPLE Motorcycle jacked up dimension A 430 mm Motorcycle on ground with driver seated dimension B 340 mm Sag 90 mm The...

Страница 20: ...sure that the chain adjuster 4 is properly resting against the tensioning screws 3 and that the rear wheel is properly aligned with the front wheel Tighten the hexagon nut 1 to 40 Nm IF YOU DON T HAP...

Страница 21: ...ID TENDS TO ABSORB WATER THEREFORE VAPOR POCK ETS MAY FORM IN OLD BRAKE FLUIDS EVEN AT LOW TEMPERATURES CAUS ING THE BRAKE SYSTEM TO FAIL BRAKE DISCS Due to wear the thickness of the brake disc in the...

Страница 22: ...VER USE DOT 5 BRAKE FLUID IT IS BASED ON SILICONE OIL AND OF A PURPLE COLOR SEALS AND BRAKE HOSES MUST BE ESPECIALLY ADAPTED TO IT STORE BRAKE FLUID OUT OF REACH OF CHILDREN BRAKE FLUID CAN CAUSE SKIN...

Страница 23: ...ENSURE THAT THE BRAKE PADS WILL LIE AGAINST THE BRAKE DISK AND THE PRESSURE POINT IS ESTABLISHED DO NOT UNSCREW ANY OTHER SCREWS ON THE BRAKE CALIPER OR YOU WILL HAVE TO BLEED THE BRAKE SYSTEM Changin...

Страница 24: ...ACTUATE THE FOOT BRAKE LEVER UNTIL YOU FEEL THE POINT OF PRESSURE AGAIN NEVER USE DOT5 BRAKE FLUID IT IS BASED ON SILICONE OIL AND OF A PUR PLE COLOR SEALS AND BRAKE HOSES MUST BE ESPECIALLY ADAPTED...

Страница 25: ...ts frame so that the front wheel no longer touches the ground Loosen the collar screw 3 Loosen the 2 clamping screws 4 on the fork fists Hold the front wheel pull out the wheel spindle 5 Remove front...

Страница 26: ...IGHTEN THE HEXAGON NUT TO THE REQUIRED TORQUE A LOOSE WHEEL SPINDLE MAY LEAD TO AN UNSTABLE BEHAVIOR OF YOUR MOTORCYCLE Tires air pressure Tire type tire condition and air pressure level affect the wa...

Страница 27: ...FILTER WITH FUEL OR PETROLEUM SINCE THESE DAM AGE THE FOAM KTM RECOMMENDS THE PRODUCTS OF THE COMPANY MOTOREX FOR AIR FILTER MAINTENANCE BIO DIRT REMOVER AND LIQUID BIO POWER NEVER START YOUR MOTORCYC...

Страница 28: ...ose remove screws 6 and cover 7 together with the rubber boot 8 The oil level in the horizontal standing master cylinder should be 4 mm below the upper edge If necessary add SAE 10 biodegradable hydra...

Страница 29: ...not be replaced by pure water FOR THE COOLING SYSTEM USE ONLY WITH HIGH GRADE ANTIFREEZE MOTOREX ANTI FREEZE USING LOWER GRADE ANTIFREEZE AGENTS CAN CAUSE CORRO SION AND COOLANT FOAMING Pressure indu...

Страница 30: ...rottle valve This range is influenced by the position of the air control screw 1 and the air control screw 2 Only make adjust ments when the engine is hot To this end slightly increase the idling spee...

Страница 31: ...ar oil level An inspection glass 2 on the left side of the engine allows easy checking of the gear oil level Warm up the engine then turn it off and wait two minutes until the oil has flown back into...

Страница 32: ...p loosen fuel hose at carburettor lead into a basin and open fuel tap if fuel leaks out clean carburettor if no fuel leaks out check tank ventilation i e clean fuel tap Reduce electrode distance 0 60...

Страница 33: ...examine tank aeration and clean Fit correct spark plug Check intake flange and carburettor if firmly setted Engine overheating Insufficient liquid in cooling system Radiator fins clogged Frothing in c...

Страница 34: ...ods of time please observe the following instructions Clean motorcycle thoroughly see chapter CLEANING Change engine oil old engine oil contains aggressive contaminations Check antifreeze and amount o...

Страница 35: ...7 lbs Rider s body height max 160 cm 63 in Rider s body weight max 50 kg 22 7 lbs Recommended age of rider 8 to 12 years Engine CR 65 STANDARD ADJUSTMENT FORK MARZOCCHI USD 35 Spring 3 14 N mm Preloa...

Страница 36: ...rive straight cut spur gears 23 75 t Clutch multiple disc clutch in oil bath hydraulic operated Motorex Kupplungsfluid 75 Transmission 6 speed claw actuated Gear ratio 1st gear 13 37 2nd gear 16 34 3r...

Страница 37: ...inder head M 7 15 Nm Collar nut cylinder base M 8 25 Nm Hexagon screw inner clutch hub M 10 Loctite 243 60 Nm Screw clutch M 6 12 Nm Oil drain screw M 8 12 Nm Screws clutch cover M 6 8 Nm Kickstarter...

Страница 38: ...the carburetor 30 Driving instructions 11 Engine number 6 Exhaust system 27 Filler cap 7 Foot brake pedal 8 Fuel tap 7 Page General information about KTM disc brakes 20 General tips and warnings for s...

Страница 39: ...ENGLISH 38...

Страница 40: ...ENGLISH 39...

Страница 41: ...ENGLISH 40...

Страница 42: ...KTM Sportmotorcycle AG A 5230 Mattighofen www ktm at KTM Group Partner 4 2005 FOTO MITTERBAUER...

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