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ENGLISH

10

DRIVING INSTRUCTIONS

– Read the entire manual carefully before your first drive.
– Familiarize yourself with the operating elements.
– Adjust the foot brake pedal to the most comfortable positi-

ons for you.

– Get used to handling the motorcycle on an empty car park,

before starting on a longer drive. Also try to drive as slowly
as possible and in standing position, to improve your feeling
for the vehicle.

– Hold the handlebar with both hands and leave your feet on

the foot rests while driving.

– Remove your foot from the foot brake pedal when you are

not braking. If the foot brake pedal is not released the brake
pads rub continuously and the braking system is overhea-
ted.

– You may only be accompanied by a passenger if your

motorcycle is fitted and registered for such purposes. The
passenger must hold tight to the brackets or hold on to the
driver during the drive, with his feet on the passenger 
foot rests.

– Do not make any alterations to the motorcycle and always

use ORIGINAL KTM SPARE PARTS. Spare parts from other
manufacturers can impair the safety of the motorcycle.

– Motorcycles are sensitive to alterations in the distribution of

weight. If you are taking luggage with you, this should be
secured as close as possible to the middle of the vehicle; dis-
tribute the weight evenly between the front and rear wheel.
Never exceed the maximum permissible laden weight and
the axle weights. The maximum permissible laden weight is
made up of the following components:
– Motorcycle ready for operation and tank full
– Luggage
– Driver and passenger with protective clothing and 

helmet.

– Pay attention to running in instructions.

Running in

– E

VEN VERY PRECISELY MACHINED SECTIONS OF ENGINE COMPONENTS

HAVE ROUGHER SURFACES THAN COMPONENTS WHICH HAVE BEEN SLI

-

DING ACROSS ONE ANOTHER FOR QUITE SOME TIME

. T

HEREFORE

,

EVERY ENGINE NEEDS TO BE BROKEN IN

. F

OR THIS REASON

DURING ITS

FIRST

500 

KILOMETERS

(300 

MILES

OR

HOURS THE ENGINE MUST

NOT BE REVVED UP TO ITS PERFORMANCE LIMITS

– A

PPLY LOW BUT CHANGING LOADS FOR RUNNING

-

IN

– DO NOT DRIVE AT FULL LOAD FOR THE FIRST 500

KILOMETERS (300 MILES) OR 5 HOURS!

Check the following before each start

When you start off, the motorcycle must be in a perfect tech-
nical condition. For safety reasons, you should make a habit of
performing an overall check of your motorcycle before each
start.
The following checks should be performed:
1  OIL LEVEL IN OIL TANK

Once there is no two-stroke oil in the oil tank, the engine is
bound to break down. The vent hose of the oil tank must
be installed without kinks.

2 GEAR OIL LEVEL

Insufficient amounts of oil in the transmission will lead to
premature wear and subsequently to transmission failure.

3 FUEL

Check that there is sufficient fuel in the tank.

4 CHAIN

A loose chain can fall off; an extremely worn chain can tear,
and insufficient lubrication can result in unnecessary wear to
the chain and rear sprockets.

5 TIRES

Check for damaged tires. Tires showing cuts or dents must
be replaced. The tread depth must comply with the legal
regulations. Also check the air pressure. Insufficient tread
and incorrect air pressure reduce the driving performance.

6 BRAKES

Check correct functioning of the braking system. Check for
sufficient brake fluid in the reservoir. If the level of brake
fluid falls below the minimum value, this indicates a leak in
the braking system or completely worn out brake pads.
Arrange for the braking system to be checked by a KTM
specialist garage, as complete failure of the braking system
can be expected.
Also check the state of the brake hoses and the thickness of
the brake linings. Brake linings measured at their thinnest
point should not be less than 1 mm since extremely worn
linings can lead to brake failure.

7 CABLES

Check correct setting and easy running of all control cables.

8 COOLING LIQUID

Check the level of cooling liquid when the engine is cold.

9 ELECTRICAL SYSTEM

Check correct functioning and adjustment of headlights,
parking light, tail-lights, brake lights, flashers, indicator
lamps, horn and emergency OFF switch while the engine is
running.

10 LUGGAGE

If you are taking luggage with you, check that this is secu-
rely fastened.

WARNING

– W

EAR SUITABLE CLOTHING WHEN DRIVING A MOTORCYCLE

. C

LEVER

KTM 

DRIVERS ALWAYS WEAR A HELMET

BOOTS

GLOVES AND A

JACKET

REGARDLESS OF WHETHER DRIVING ALL DAY OR JUST FOR A

SHORT TRIP

. T

HE PROTECTIVE CLOTHING SHOULD BE BRIGHTLY

COLOURED SO THAT OTHER USERS OF THE ROADS CAN SEE YOU AS
EARLY AS POSSIBLE

. Y

OUR PASSENGER OF COURSE WILL ALSO NEED

SUITABLE PROTECTIVE CLOTHING

.

– D

O NOT DRIVE AFTER HAVING CONSUMED ALCOHOL

.

– O

NLY USE ACCESSORIES THAT HAVE BEEN RELEASED BY

KTM. F

OR

EXAMPLE

FRONT PANELLING CAN IMPAIR THE DRIVING PROPERTIES OF

THE MOTORCYCLE

. C

ASES

EXTRA TANKS ETC

CAN ALTER THE WEIGHT

DISTRIBUTION AND THUS ALSO IMPAIR THE VEHICLE

S DRIVING PRO

-

PERTIES

.

– T

HE FRONT AND REAR WHEEL ARE ONLY ALLOWED TO BE TIRED WITH

TIRES THAT HAVE THE SAME PROFILE TYPE

.

Содержание 125 EXE 2001

Страница 1: ...OWNERS HANDBOOK MANUAL DE INSTRUCCIONES 2001 BEDIENUNGSANLEITUNG Art Nr 3 205 96 3 2001 125 EXE SUPERMOTO...

Страница 2: ......

Страница 3: ...CLE IS NOT ROAD SAFE ANYMORE Please insert the series numbers of your motorcycle in the boxes below Chassis number Engine number Stamp of dealer KTM SPORTMOTORCYCLE AG RESERVES THE RIGHT TO MODIFY ANY...

Страница 4: ...assed on to any subsequent owner in case you decide to sell it Many motorcyclists have a good working knowledge of motorcycle mechanics if this is true in your case you will be able to use this manual...

Страница 5: ...rrect chain tension 17 Page Chain maintenance 18 Chain wear 18 General informations about KTM disc brakes 18 Adjusting of free travel at the hand brake lever 19 Checking of brake fluid level front bra...

Страница 6: ...The clutch lever 1 is located on the left side of the handlebar The adju sting screw A is used to change the original position of the clutch lever see maintenance work on chassis and engine Hand brak...

Страница 7: ...on is swit ched on indicating that the oil level warning system works properly If the two stroke oil level in the oil tank is sufficiently high the oil level warning lamp will go out after approximate...

Страница 8: ...NOT REFUEL THE MOTORCYCLE NEAR OPEN FLAMES OR BURNING CIGARETTES ALWAYS SWITCH OFF THE ENGINE BEFORE REFUELLING BE CAREFUL NOT TO SPILL GASOLINE ON THE ENGINE OR EXHAUST PIPE WHILE THE ENGINE IS HOT W...

Страница 9: ...loses the bore again Shift lever The shift lever is mounted on the left side of the engine The position of the gears is shown in the illustration Neutral or the idle speed is located bet ween first an...

Страница 10: ...ackets serve as handles for the passenger Compression damping of fork The compression damping mechanism is built into the left fork tube It only regulates the degree of damping during compression By t...

Страница 11: ...PART OR TO DO ANY MAINTEN ANCE WORK YOURSELF SEVERE INJURIES COULD BE THE RESULT Rebound damping of shock absorber By using the adjusting screw 2 the degree of damping of the rebound can be adjusted T...

Страница 12: ...performed 1 OIL LEVEL IN OIL TANK Once there is no two stroke oil in the oil tank the engine is bound to break down The vent hose of the oil tank must be installed without kinks 2 GEAR OIL LEVEL Insu...

Страница 13: ...IDLE IN A CLOSED AREA EXHAUST FUMES ARE POISONOUS AND CAN CAUSE LOSS OF CONSCIOUSNESS AND DEATH ALWAYS PROVIDE ADEQUATE VENTILATION WHILE THE ENGINE IS RUNNING CAUTION DON T RIDE YOUR MOTORCYCLE WITH...

Страница 14: ...RELATED NOISE STOP IMMEDIA TELY TURN THE ENGINE OFF AND CONTACT AN AUTHORIZED KTM DEALER NOTE TO THE COOLING SYSTEM If little or no air blows through the radiator for example when riding through slow...

Страница 15: ...ENGLISH 13...

Страница 16: ...ion horn battery holder and connections Check brake fluid level lining thickness and brake discs Check brake lines for damage and leaks Check adjust smooth operation free travel of handbrake footbrake...

Страница 17: ...in regular intervals Clean and lubricate chain check tension and readjust it if necessary Clean air filter and filter box Check tire inflation pressure and wear Check coolant level Check fuel lines f...

Страница 18: ...E SPECIALIST KNOW LEDGE FOR YOUR OWN SAFETY LET THESE TASKS BE CARRIED OUT BY A KTM DEALER CAUTION WHEN CLEANING THE MOTORCYCLE DO NOT USE A HIGH PRESSURE CLEANING UNIT IF POSSIBLE OTHERWISE WATER WIL...

Страница 19: ...EAD BEARING FOR LONGER PERIODS THE BEARINGS AND SUBSEQUENTLY THE BEARING SEATS IN THE FRAME WILL BE DESTROYED The steering head bearings should be regreased at least once a year i e Shell Advance Grea...

Страница 20: ...river to lever the dust protection bellows from the outer tubes and slide them downward Clean dust protection bellows outer tubes and fork tubes thoroughly and oil them thoroughly with silicone spray...

Страница 21: ...WILL BE SUBJECTED TO UNNE CESSARY STRESS RESULTING IN PREMATURE WEAR AND EVEN CHAIN BREAKAGE TOO MUCH SLACK IN THE CHAIN ON THE OTHER HAND CAN RESULT IN THE CHAIN JUMPING OFF THE CHAIN WHEELS IF THIS...

Страница 22: ...e g water in connection with sand and mud the front wheel is equipped with brake pads with sintered lining These linings cover almost the entire operative range of the motorcycle BRAKE DISCS Due to w...

Страница 23: ...oir Loosen screws 2 and remove lid 3 and membrane 4 Place hand brake cylinder in a horizontal position and fill the brake fluid reservoir to 5 mm 0 2 in below the rim with brake fluid DOT 5 1 Shell Ad...

Страница 24: ...ell Advance Brake DOT 5 1 until the brake fluid level reaches the MAX mark then mount the screw cap together with the rubber boot Restore the brake fluid reser voir to its original position and fix it...

Страница 25: ...MAKE SURE YOU HAVE THE TIGHTENING TORQUE CORRECTED BY A KTM DEALER AS SOON AS POSSIBLE A LOOSE AXLE MAY LEAD TO AN UNSTABLE DRIVING BEHAVIOR OF YOUR MOTORCYCLE AFTER MOUNTING THE FRONT WHEEL KEEP OPER...

Страница 26: ...D REAR WHEEL ARE ONLY ALLOWED TO BE TIRED WITH TIRES THAT HAVE THE SAME PROFILE TYPE FOR YOUR OWN SAFETY REPLACE DAMAGED TIRES IMMEDIATELY WORN TIRES CAN HAVE A NEGATIVE EFFECT ON HOW YOUR MOTORCYCLE...

Страница 27: ...the rubber bands 2 Charging the battery Remove the battery under the seat and check the charging level Use a voltmeter to measure the voltage between the battery poles off load voltage Accurate result...

Страница 28: ...y pure water CAUTION FOR THE COOLING SYSTEM USE ONLY WITH HIGH GRADE ANTIFREEZE I E SHELL ADVANCE COOLANT USING LOWER GRADE ANTIFREEZE AGENTS CAN CAUSE CORRO SION AND COOLANT FOAMING Pressure induced...

Страница 29: ...lutch cover is to be removed Oil should just barely escape from the ins pection opening when the motorcycle is in an upright position If necessary remove the plug 6 and top up with gear oil SAE 80W i...

Страница 30: ...mation see driving instructions Close fuel tap loosen fuel hose at carburettor lead into a basin and open fuel tap if fuel leaks out clean carburettor if no fuel leaks out check tank ventilation i e c...

Страница 31: ...n in cooling system Bent cooling hose Thermostat defective Main fuse has burnt through REMEDY Clean and check fuel system as well as carburettor replace the float Clean or replace air filter Check if...

Страница 32: ...ycle regularly in order to maintain the beauty of its plastic surfaces The best manner would be to use warm water that has been mixed with a normal brand name washing detergent and a sponge The hard d...

Страница 33: ...avel front rear 220 260 mm 8 7 10 2 in Rear suspension WP Progressive Damping System shock absorber aluminium swingarm Front brake Disc brake with carbon steel brake disc brake caliper floated Front b...

Страница 34: ...5 31 3rd gear 17 28 4th gear 19 26 5th gear 21 25 6th gear 22 24 Gear lubrication 0 7 l gear oil SAE 80W Shell Advance Gear EP Available chain sprockets 14t for chain 5 8 x 1 4 Coolant 0 8 litres 40 a...

Страница 35: ...damping of shock absorber 9 CONSERVATION FOR WINTER OPERATION 28 Cooling system 24 Correct chain tension 17 Dismounting and mounting of seat 14 Dismounting and mounting the front wheel 21 Dismounting...

Страница 36: ...KTM SPORTMOTORCYCLE AG 5230 Mattighofen Austria Internet www ktm at 320596...

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