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INTRODUCTION

1

INTRODUCTION

The work described in these setup instructions must be performed before the vehicle is delivered to the customer.

Read the setup instructions in their entirety before beginning work.

Print out the current

PDI

form found on the

KTM DEALER.NET

.

These setup instructions were written to correspond to the latest state of this series. We reserve the right to make changes in the inter-
est of technical advancement without at the same time updating this manual.
We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop are not specified here.
It is assumed that the work will be performed by a fully trained mechanic.

All specifications are non-binding. KTM Sportmotorcycle AG specifically reserves the right to modify or delete technical specifica-
tions, prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt
these to local conditions, as well as to stop production of a particular model without prior notice. KTM accepts no liability for delivery
options, deviations from illustrations and descriptions, misprints, and other errors. The models portrayed partly contain special equip-
ment that does not belong to the regular scope of supply.

© 2014 KTM-Sportmotorcycle AG, Mattighofen Austria
All rights reserved
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission of the copyright
owner.

ISO 9001(12 100 6061)
According to the international quality management standard ISO 9001, KTM uses quality assurance processes that lead
to the maximum possible quality of the products.
Issued by: TÜV Management Service

KTM-Sportmotorcycle AG
5230 Mattighofen, Austria

Содержание 125 EXC 2015

Страница 1: ...125 EXC EU 125 EXC SIX DAYS EU 200 EXC EU 200 EXC AU 200 XC W US 250 EXC EU 250 EXC AU 250 EXC SIX DAYS EU 250 XC W US 300 EXC EU 300 EXC AU 300 EXC SIX DAYS EU 300 EXC BR 300 XC W US 300 XC W SIX DA...

Страница 2: ......

Страница 3: ...e right to modify or delete technical specifica tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local condition...

Страница 4: ...age reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Denotes a voltage measurement Denotes a current...

Страница 5: ...otorcycle from falling over 402050 01 Together with an assistant take the vehicle off the palette Position the vehicle on a lift stand Check the vehicle for transport damage B02008 10 Package 12 Remov...

Страница 6: ...located in the left fork leg COMP white adjusting screw Grooves are milled into the side of the top end of the fork legs The topmost milled groove must be flush with the top edge of the upper triple...

Страница 7: ...ring harness and secure with cable binders Install the fuel tank p 10 Position the turn signal indicator lamp in the speedometer holder B02188 10 Insert the black and violet cables of bulb included in...

Страница 8: ...with the headlight p 14 B02187 01 Mount the handlebar cushion 800042 10 Mount the footrests with the springs and pins Secure the pins using the washers and cotter pins Pliers for footrest spring 5842...

Страница 9: ...an Fill the battery Info Read the notes in the battery package Recharge the battery p 12 Install the battery p 13 B00097 01 Unpack and mount the KTM PowerParts included in the delivery optional Info R...

Страница 10: ...roll away or fall over Always place the vehicle on a firm and even surface 401943 10 Remove the motorcycle from the lift stand Remove the lift stand To park the motorcycle press side stand to the gro...

Страница 11: ...ing Do not breathe in the fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel...

Страница 12: ...an immediately Change clothing that is contaminated with fuel 602721 01 Main work Check the routing of the throttle cable Position the fuel tank and fit the two spoilers to the sides of the radiator b...

Страница 13: ...stand p 8 3 8 Installing the front wheel Warning Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs Always keep the brake discs free of oil and grease and clean the...

Страница 14: ...battery Rapid recharging with a high charging current shortens the battery s service life If the charging current charging voltage and charging time are exceeded electrolyte escapes through the safety...

Страница 15: ...between screws and cable sock ets with the claws facing down Slide positive terminal cover over the positive terminal Position the negative cable and mount and tighten the screw Guideline Screw batte...

Страница 16: ...line Distance 5 cm 2 in Position the vehicle vertically a distance away from the wall Guideline Distance 5 m 16 ft The rider now sits down on the motorcycle Switch on the low beam Check the headlight...

Страница 17: ...ound or the sewage system B02142 10 Press release button turn the filler cap counterclockwise and lift it free 3 16 Closing the filler cap B02142 11 Replace the filler cap and turn clockwise until the...

Страница 18: ...is stationary 400329 01 Repeatedly press the button briefly until H appears at the bottom right of the display Press the button for 2 3 seconds The Setup menu is displayed and the active functions are...

Страница 19: ...The symbol disappears in the display and the next function appears 3 20 Setting the clock Condition The motorcycle is stationary 400330 01 Repeatedly press the button briefly until CLK appears at the...

Страница 20: ...5 Nm 11 1 lbf ft Screw bottom triple clamp SIX DAYS M8 15 Nm 11 1 lbf ft Screw chain sliding piece M8 15 Nm 11 1 lbf ft Screw engine brace M8 33 Nm 24 3 lbf ft Loctite 2701 Screw fork stub M8 15 Nm 11...

Страница 21: ...ine Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g...

Страница 22: ...6 AUXILIARY SUBSTANCES 20 Long life grease Recommended supplier Motorex Bike Grease 2000...

Страница 23: ...fication for a 2 stroke engine oil that was specifically developed for the extreme demands of racing Thanks to first rate synthetic esters and specially designed additives superb combustion is achieve...

Страница 24: ...3213196en 3213196en 06 2014 KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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