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LX1-1.1.2: D 03.06

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5.1. Gear Case & Load Sheave

Refer to Figure 5-1 and proceed as follows:

1) Apply (G3) grease to the cogs of (17) Load Gear.

2) Place (12) Gear Case on a flat surface and set (17) Load Gear to the center of the circular

risen part inside the gear case as shown in Figure 5-1.

3) Align the holes and rims of (12) Gear Case and (11) Frame B.

Figure 5-1 Load Gear and Frame B Attachment to Gear Case

4) Apply (G1) grease to the parts of (18) Load Sheave contacting the holes of (11) Frame B as

shown in Figure 5-2

Figure 5-2 Applying Grease to Load Sheave

5) Align (18) Load Sheave with (17) Load gear as viewed from the hole of (11) Frame B, and

insert the end of the sheave as shown in Figure 5-3.

Figure 5-3 Load Sheave Attachment to Frame B

Содержание LX1B

Страница 1: ...chnical Information LX1 Maintenance Manual for Model LX1B Edition D 03 06 Table of Contents 1 GENERAL 2 2 DISASSEMBLY ASSEMBLY AND ADJUSTMENT 2 3 COMPONENTS 3 4 HOIST DISASSEMBLY 4 5 HOIST ASSEMBLY 4...

Страница 2: ...Manual and the KTI inspection manual 2 Disassembly Assembly and Adjustment Perform proper maintenance in accordance with this manual The friction plates are dry ones Do NOT lubricate them Do NOT exten...

Страница 3: ...rew for LX005 2 45 Chain Stopper Link 1 174 Button Head Socket Screw 1 41 Chain Pin 1 175 Internal Tooth Lock Washer 3 49 Slotted Nut 1 201 Chain Knob 1 42 Split Pin 1 202 Lever Clamping Plate 1 101 F...

Страница 4: ...y is removed from the hoist s body 4 2 Brake 1 Remove 28 and 29 Button Head Socket Screw fixing 27 Brake Cover and remove the cover 2 With 22 Pawl and 20 Ratchet Disc disengaged remove first 19 Fricti...

Страница 5: ...shown in Figure 5 1 3 Align the holes and rims of 12 Gear Case and 11 Frame B Figure 5 1 Load Gear and Frame B Attachment to Gear Case 4 Apply G1 grease to the parts of 18 Load Sheave contacting the h...

Страница 6: ...Figure 5 4 Stud Attachment 2 Fasten 5 Load Chain to the bottom hook assembly as shown in 5 8 Hook Load Chain 3 With 6 Chain Stopper Link in correct direction no twisted links on 5 Load Chain and the c...

Страница 7: ...5 Align a seated link with the slot of 24 Guide Roller and insert the roller into the hole of 11 Frame B as shown in Figure 5 7 Figure 5 7 Guide Roller Attachment to Frame A 5 3 Pinion Stripper 1 App...

Страница 8: ...a seated link of the chain facing the slot of it Figure 5 9 Pinion Attachment to Frame B 3 Align the boss with the center of 25 Stripper with a pocket of 18 Load Sheave and insert the end of the strip...

Страница 9: ...the roller 2 Align Frame A with 16 Pinion 18 Load Sheave 24 Guide Roller 15 Stud A 14 Stud B and 25 Stripper and attach them as shown in Figure 5 11 Figure 5 11 Frame A Attachment 3 Attach 1 Top Hook...

Страница 10: ...ame A and place the spring assembly around the bottom of 14 Stud B 3 Place 22 Pawl around 14 Stud B and hook the opposite end of 23 Pawl Spring Assembly around the Pawl 4 While directing the tip of th...

Страница 11: ...ction Plates and Ratchet Disc Attachments 5 6 Brake Cover Refer to Figure 5 16 and proceed as follows 1 Avoid getting any G1 grease on the friction surfaces while applying the grease to the multiple s...

Страница 12: ...embly 2 As shown in Figure 5 18 set 39 Cam Guide with its boss upward around 16 Pinion as the boss is aligned between the left end and the right end Figure 5 18 Cam Guide Attachments Refer to Figures...

Страница 13: ...03 Refer to Figure 5 20 and proceed as follows 1 First place 5 Load Chain and 3 Bottom Hook on 4D Bottom Yoke one as shown in the following picture and secondly attach 4D Bottom Yoke the other to them...

Страница 14: ...reuse CAUTION 1 Check defects in appearance any parts left to be installed 2 Perform lifting and lowering operations under no load with the load side chain slightly pulled and check the following item...