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KSM-Stoker KSM-Multistoker 240 XL, Инструкция по эксплуатации, Страница: 4 / 60

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INDEX FOR KSM-Multistoker 240 XL WITH PCT 300. Version 1-2011 

 

1.0 Introduction. ........................................................................................................................................ 4

 

2.0 Fuel. .................................................................................................................................................... 5

 

2.1 Wood Pellets ................................................................................................................................... 5

 

2.2 Grain................................................................................................................................................ 5

 

2.3 Alternative Fuels. ............................................................................................................................ 5

 

3.0 Control Panel....................................................................................................................................... 6

 

4.0 Control Layout and Functioning ......................................................................................................... 7

 

4.1 Opstart. ............................................................................................................................................ 7

 

4.2 ALARM .......................................................................................................................................... 7

 

4.3 Steps. ............................................................................................................................................... 7

 

4.4 Pause. .............................................................................................................................................. 8

 

4.5 Pause Firing..................................................................................................................................... 8

 

4.6 Programmes. ................................................................................................................................... 8

 

5.0 The Control Panel Buttons and Their Functions ................................................................................. 9

 

5.1 Stop Screw. ..................................................................................................................................... 9

 

5.2 Start Screw. ..................................................................................................................................... 9

 

5.3 Arrow up/down. .............................................................................................................................. 9

 

5.4 Menu. .............................................................................................................................................. 9

 

5.5 Starting Up. ..................................................................................................................................... 9

 

6.0 Operation. .......................................................................................................................................... 10

 

6.1 Main Screen. ................................................................................................................................. 10

 

6.2 Changing the settings. ................................................................................................................... 10

 

6.3 Languages. .................................................................................................................................... 10

 

6.4 Fuel type. ....................................................................................................................................... 10

 

6.5 Boiler temperature......................................................................................................................... 11

 

6.6 Pause period. ................................................................................................................................. 11

 

6.7 Solid Wood temperature. .............................................................................................................. 11

 

6.8 Man/Auto. ..................................................................................................................................... 12

 

6.9 Manual operation. ......................................................................................................................... 12

 

6.10 Ashscrew. .................................................................................................................................... 13

 

6.11 Moving Floor ON........................................................................................................................ 13

 

6.12 Moving floor OFF. ...................................................................................................................... 13

 

6.13 Transport screw ON .................................................................................................................... 14

 

6.14 Transport screw OFF. ................................................................................................................. 14

 

6.15 Screw step 0. ............................................................................................................................... 14

 

6.16 Screw step 1. ............................................................................................................................... 15

 

6.17 Screw step 2. ............................................................................................................................... 15

 

6.18 Screw step 3. ............................................................................................................................... 15

 

6.19 Fan step 0. ................................................................................................................................... 15

 

Содержание KSM-Multistoker 240 XL

Страница 1: ...KSM Stoker Make money by installing K S Stoker N ssundvej 440 7960 Karby DK Tlf 45 97761072 Mobil 45 40185536 www ksm karby dk Email salg ksm karby dk M K S Stoker N ssundvej 440 7960 Karby DK Tlf 45...

Страница 2: ...CITY DK 7960 KARBY PHONE 45 9776 1072 FAX 45 9776 1372 Email mail ksm stoker dk WEBSITE www ksm stoker dk hereby declare that KSM Multistoker _____ 240 XL _____ series No ___________ CE nr 2006 97 56...

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Страница 4: ...unctions 9 5 1 Stop Screw 9 5 2 Start Screw 9 5 3 Arrow up down 9 5 4 Menu 9 5 5 Starting Up 9 6 0 Operation 10 6 1 Main Screen 10 6 2 Changing the settings 10 6 3 Languages 10 6 4 Fuel type 10 6 5 Bo...

Страница 5: ...38 Smokefan 22 6 39 Smoke fan Start 22 6 40 Electric ignition 22 6 41 OSP 23 6 42 Show screw operation pause 23 7 0 Main Switch 23 8 0 Starting Up The Stoker 24 9 0 Final Adjustments 25 10 0 Closing...

Страница 6: ...ion 35 19 5 The screw does not run 35 19 6 Backfire 35 19 7 Clinker 35 19 8 Bothering smoke 36 19 9 Condensed water in flue gas outlet 36 20 0 Mounting Instructions 37 20 1 The boiler room 37 20 2 Sto...

Страница 7: ...high combustion temperatures that may even reach 1200 C in a KSM Stoker are part of the reason why it is possible to achieve a complete combustion of the liberated flue gases and thus a high efficienc...

Страница 8: ...in addition it burns well but grain has the unfortunate quality that it forms rather a lot of clinker during the combustion and this clinker may cause some problems in the combustion chamber But if 1...

Страница 9: ...The meaning of each single button is described below All information is shown on the display in 10mm large letters that are lit from behind When the stoker is operating 4 different types of informati...

Страница 10: ...tly before the Start up time has run out please see section 6 27 the plant will stop and the display will state ALARM And it is necessary to start up the fire again 4 2 ALARM ALARM O2 18 TEMP 30 C PRG...

Страница 11: ...n if the output is at minimum the plant will switch to pause when the temperature has risen to more than 10o C above the set point In case of a reasonably large consumption the temperature will start...

Страница 12: ...essing this button will start up the screw and if you continue to press the button the screw will turn continuously for example if you need to feed some fuel into the stoker for starting up the combus...

Страница 13: ...n made press the MENU key and the new choice has been saved Press to proceed to the next parameter you wish to change or press the START UP and the MENU keys at the same time to finish 6 3 Languages A...

Страница 14: ...ure and switches into the pause period fuel must be added in adequate intervals This has 2 purposes to maintain the pilot flame during the pause period and the prevent the embers from creeping backwar...

Страница 15: ...has been saved Press to proceed to the next parameter you wish to change or press the START UP and the MENU keys at the same time to finish 6 9 Manual operation It is possible to manually activate a...

Страница 16: ...period must always be shorter than the time needed for the moving floor to run all the way forward and all the way home otherwise the moving floor will run several times right after each other during...

Страница 17: ...FF period to set the wanted intervals between starts Even if the OFF period has expired the transport screw will not start if influenced by the fuel sensor TRANSPORT SC off Press MENU TRANSPORT SC off...

Страница 18: ...nning period select from 0 3 to 52sec After selection of the wanted period press MENU and your choice has been saved Press to proceed to the next parameter you wish to change or press the START UP and...

Страница 19: ...has been saved Press to proceed to the next parameter you wish to change or press the START UP and the MENU keys at the same time to finish 6 21 Fan step 2 As a starting point the speed in step 2 sho...

Страница 20: ...21 After selection of the wanted oxygen press MENU and your choice has been saved Press to proceed to the next parameter you wish to change or press the START UP and the MENU keys at the same time to...

Страница 21: ...reduced below 14 before expiration of the STARTUP TIME the plant will stop and the word STOP will appear in the display By some fuel types it may be a little difficult to reduce the oxygen within the...

Страница 22: ...lue The control needs the oxygen value to find out if the fire has gone out This is why we have the parameter OXYGEN LIMIT If the oxygen during step 2 or 3 lies above this limit for a longer period th...

Страница 23: ...sh 6 33 Pause screw period When the plant stands still in the pause mode fuel is fed into the plant at adequate intervals The amount of fuel to be fed during the pause period is decided by the length...

Страница 24: ...d the MENU keys at the same time to finish 6 36 Start portion 2 3 When the boiler are going from step 2 to 3 we add an adequate portion of fuel START FUEL 2 3 to enable full out put as soon as possibl...

Страница 25: ...mbustion fan select a value between 1 and up to 255 After selection of the wanted speed in press MENU and your choice has been saved Press to proceed to the next parameter you wish to change or press...

Страница 26: ...ggard select a value between 1 and up to 255min After selection of the wanted laggard press MENU and your choice has been saved Press to proceed to the next parameter you wish to change or press the S...

Страница 27: ...the pellets and set fire Once the pellets have caught fire re start the stoker yellow button Press STOP SCREW and let it stay inactivated until the combustion is well established then press START SCR...

Страница 28: ...isplay P2 to the value 1 and thus have the actual pause time shown in the display Also see item 6 15 in the section Menus and Their Adjustments For you as the enduser the typical final adjustment proc...

Страница 29: ...sec Step 2 1 30 sec Step 3 2 60 sec 10 0 Closing Down The Plant When closing down the stoker plant we recommend you to follow the below procedure Set the boiler temperature at 20 C below the actual te...

Страница 30: ...may be necessary to dismount the nozzles to clean them from ashes KSM recommend that they are cleaned once a year before the start of the new heating season However a more frequent cleaning may be req...

Страница 31: ...y open the external screw will start running The sensor reports to the control when fuel is registered again The screw stops and the damper close slowly to allow for the damper to be completely empty...

Страница 32: ...scraper goes backwards underneath the fuel and stops when it hits the back of the burn head The scraper should always only run once and stop after each operation Adjustment possibilities see section 6...

Страница 33: ...re ash bin which is filled from the bottom like a molehill Adjustment possibilities see section 6 10 The ash screw runs parallel to the stoker screw use parameter ASH SCREW to set its capacity as a pe...

Страница 34: ...fuel for the ignition function Normal value for the OSB is 3 minute STARTUP FAN Determines how strong the fan should run in start up mode STARTUP TIME Should it unlikely failure to get oxygen down by...

Страница 35: ...oned above Cleaning your boiler also gives you the possibility to check that the combustion takes place in the correct way wood pellet ashes should preferably be a pale grey and light dust whereas ash...

Страница 36: ...ding 17 2 Personal Protection The KSM Stoker is fitted with a safety switch on the silo lid this switch will cut off the electric power to the stoker if the lid is opened This is to protect you agains...

Страница 37: ...ult will be a poor combustion The nozzles shall be remounted with some heat proof gun gum as described in section 12 18 4 Screw Tube As occasion requires clean this tube for clinker once or twice duri...

Страница 38: ...lunch the screw by pressing the Start button 2 The motor hums The screw has stuck due to a foreign body or some moist fuel in the screw Dismount the screw and clean the screw tube 19 6 Backfire If you...

Страница 39: ...to corrosion and reduce the life of both boiler and flue gas ducts Moreover it is recommended to raise the boiler temperature as this contributes to avoid the condensing The above mentioned draught st...

Страница 40: ...sheets if elbows occur on flue gas outlets it is necessary to use elbows with cleaning flap If long free flue gas ducts are applied they should be insulated in order to avoid condensed water which wou...

Страница 41: ...lant is not operating during wintertime it must be drained unless it is otherwise protected against the formation of ice for example by adding a sufficient amount of anti freeze solution to the water...

Страница 42: ...minimum output 94 C Fluegas volume flow at nominal output using wood pellets 578 9 cbm h moisture at TFlue Fluegas volume flow at minimum output using wood pellets 272 6 cbm h moisture at TFlue Requir...

Страница 43: ...40 23 0 Piping Diagramme Titel Drawing No KSM Multistoker 240 XL RD 014 All appertaining drawings appear from the following pages...

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Страница 45: ...41 24 0 Power Diagram Titel Drawing No Internal connections ED 0110 Wiring diagram ED 0149 Terminal list ED 0149 All appertaining drawings appear from the following pages...

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Страница 53: ...r V 1 21 Bundsnegl Bottom Feedscrew Rotor Boden F derschnecke Teller W 1 9 22 Ekstra F desnegl 2 Feedscrew Rotor 2 F derschnecke Teller U 1 23 Ekstra F desnegl 2 Feedscrew Rotor 2 F derschnecke Teller...

Страница 54: ...bdasonde Hvid Oxygen sensor White Sauerstoff Sensor Weiss Kedel 66 Lambdasonde Hvid Oxygen sensor White Sauerstoff Sensor Weiss Kedel 27 67 L gekontakt F desnegle L gekontakt F desnegle Deckelschalter...

Страница 55: ...0 0 0 0 0 0 Aschscrew 3 5 10 3 5 10 Moving floor ON 10 15 20 10 15 20 Moving floor OFF 60 40 20 60 40 20 Transport sc on 90 90 90 90 90 90 Transport sc off 5 0 3 5 0 3 Screw step 0 sek 0 5 1 5 1 0 5 1...

Страница 56: ...fan 25 25 25 25 25 25 Oxy limit value 15 15 15 15 15 15 Pause fan 10 10 10 10 10 10 Pause fan time 10 10 10 10 10 10 Pause screw ON 4 12 8 4 12 8 Start Portion 4 12 8 4 12 8 Afterrun 0 0 0 0 0 0 Star...

Страница 57: ...Moving floor ON 10 15 20 10 15 20 Moving floor OFF 60 40 20 60 40 20 Transport sc on 90 90 90 90 90 90 Transport sc off 5 0 3 5 0 3 Screw step 0 sek 0 50 1 50 1 00 0 50 1 50 1 00 Screw step 1 sek 1 50...

Страница 58: ...artup fan 25 25 25 25 25 25 Oxy limit value 15 15 15 15 15 15 Pause fan 10 10 10 10 10 10 Pause fan time 10 10 10 10 10 10 Pause screw ON 8 24 16 8 24 16 Start Portion 8 24 16 4 00 12 8 Afterrun 0 0 0...

Страница 59: ...nsion drawings Titel Drawing Nr KSM Multistoker 240 XL F Auto M 02900200 KSM More dimension drawings can be downloaded at https www dropbox com sh 4q2fp5a2tpjedoy AACTo6xIHdEHbFGURiVXg7l8a Dimension 2...

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