KSB KWT51, Инструкция по установке и эксплуатации

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Contents
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KWT51
Contents
1 General.................................................................................................................................................... 5
1.1 Principles ........................................................................................................................................................... 5
1.2 Target group..................................................................................................................................................... 5
1.3 Other applicable documents............................................................................................................................ 5
1.4 Symbols ............................................................................................................................................................. 5
1.5 Key to safety symbols/markings....................................................................................................................... 6
2 Safety ...................................................................................................................................................... 7
2.1 General.............................................................................................................................................................. 7
2.2 Intended use ..................................................................................................................................................... 7
2.3 Personnel qualification and training............................................................................................................... 7
2.4 Consequences and risks caused by non-compliance with this manual ......................................................... 7
2.5 Safety awareness .............................................................................................................................................. 8
2.6 Safety instructions for the operator/user........................................................................................................ 8
2.7 Safety information for maintenance, inspection and installation ................................................................ 8
2.8 Unauthorised modes of operation .................................................................................................................. 8
3 Transport/Storage/Disposal .................................................................................................................. 9
3.1 Checking the condition upon delivery ............................................................................................................ 9
3.2 Transport........................................................................................................................................................... 9
3.3 Storage/preservation ........................................................................................................................................ 9
3.4 Return to supplier........................................................................................................................................... 10
3.5 Disposal ........................................................................................................................................................... 10
4 Description............................................................................................................................................ 11
4.1 General description ........................................................................................................................................ 11
4.2 Product information as per Regulation No. 1907/2006 (REACH)................................................................. 11
4.3 Designation..................................................................................................................................................... 11
4.4 Name plate...................................................................................................................................................... 11
4.5 Design details.................................................................................................................................................. 12
4.6 Configuration and function........................................................................................................................... 12
5 Installation at Site ................................................................................................................................ 15
5.1 Determining the position of the quench reservoir ...................................................................................... 15
5.2 Aligning and fastening the quench reservoir............................................................................................... 15
5.3 Connections to the mechanical seal .............................................................................................................. 15
5.4 External connections to the KSB quench system .......................................................................................... 15
6 Commissioning/Start-up/Shutdown................................................................................................... 16
6.1 Safety instructions for operation................................................................................................................... 16
6.2 Commissioning/Start-up ................................................................................................................................. 16
6.2.1
Prerequisites for commissioning/start-up ......................................................................................... 16
6.2.2 Selecting the quench liquid / buffer fluid ........................................................................................ 17
6.2.3 Commissioning / starting up the KSB quench system with unpressurised quench liquid / buffer
fluid, operating mode to API Plan 51 or API Plan 52....................................................................... 18
6.3 Operating limits.............................................................................................................................................. 18
6.4 Shutdown/storage/preservation .................................................................................................................... 19
6.4.1
Measures for dismantling.................................................................................................................. 19
6.4.2 Measures to be taken for shutdown ................................................................................................ 20
6.4.3 Returning to service........................................................................................................................... 20
7 Maintenance......................................................................................................................................... 21
7.1 Safety regulations........................................................................................................................................... 21
7.2 Maintenance/inspection................................................................................................................................. 21
7.3 Drainage/cleaning .......................................................................................................................................... 23