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7 Servicing/Maintenance

25 of 40

Emporia MB

7 Servicing/Maintenance

7.1 Safety regulations

NOTE

All maintenance, service and installation work can be carried out by KSB Service or
authorised workshops. For contact details please refer to the enclosed "Addresses"
booklet or visit "

www.ksb.com/contact

" on the Internet.

The operator ensures that maintenance, inspection and installation is performed by
authorised, qualified specialist personnel who are thoroughly familiar with the
manual.

 DANGER

Electrical connection work by unqualified personnel

Danger of death from electric shock!

Always have electrical work performed by a trained and qualified electrician
only.

Observe regulations IEC 60364 and HD 637 S1.

 WARNING

Unqualified personnel performing work on the pump (set)

Risk of injury!

Always have repair and maintenance work performed by specially trained,
qualified personnel.

 DANGER

Insufficient preparation of work on the pump (set)

Risk of injury!

Properly shut down the pump set.

Close the shut-off elements in suction and discharge line.

Drain the pump and release the pump pressure.

Close any auxiliary connections.

Allow the pump set to cool down to ambient temperature.

 WARNING

Unintentional starting of the pump set

Risk of injury by moving components and shock currents!

Ensure that the pump set cannot be started unintentionally.

Always make sure the electrical connections are disconnected before carrying
out work on the pump set.

 WARNING

Insufficient stability

Risk of crushing hands and feet!

During assembly/dismantling, secure the pump (set)/pump parts to prevent
tilting or tipping over.

Содержание Emporia MB

Страница 1: ...Multistage Horizontal Centrifugal Pump Emporia MB Installation Operating Manual...

Страница 2: ...ents provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufact...

Страница 3: ...isposal 12 4 Description of the Pump Set 13 4 1 General description 13 4 2 Designation 13 4 3 Name plate 13 4 4 Design details 14 4 5 Configuration and function 14 4 6 Noise characteristics 15 4 7 Sco...

Страница 4: ...set 27 7 4 1 General information Safety regulations 27 7 5 Reassembling the pump set 28 7 5 1 General information Safety regulations 28 7 6 Tightening torques 29 7 7 Spare parts stock 29 7 7 1 Orderin...

Страница 5: ...h hazards arising from components in contact with the fluid handled Close coupled design Motor directly fitted to the pump via a flange or a drive lantern Discharge line The pipeline which is connecte...

Страница 6: ...of trained and qualified specialist technical personnel Section 2 4 Page 8 1 4 Other applicable documents Table 1 Overview of other applicable documents Document Contents Data sheet Description of th...

Страница 7: ...and identifies information about protection against electrical voltage Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions 2 2...

Страница 8: ...ermitted The maximum flow rates specified in the product literature or data sheet would be exceeded Risk of cavitation damage Never exceed the permissible operating limits specified in the data sheet...

Страница 9: ...llation Modifications or alterations of the pump are only permitted with the manufacturer s prior consent Use only original spare parts or parts authorised by the manufacturer The use of other parts c...

Страница 10: ...rrangement Danger to life from falling parts Always transport the pump set in the specified position Never attach the suspension arrangement to the free shaft end or the motor eyebolt Give due attenti...

Страница 11: ...posal of substances posing a health hazard 3 Drain the pump as per operating instructions 4 Store the pump set in a dry dark frost proof room not exposed to sunlight where the atmospheric humidity is...

Страница 12: ...residues of the fluid handled Wear safety clothing and a protective mask if required Observe all legal regulations on the disposal of fluids posing a health hazard 1 Dismantle the pump set Collect gr...

Страница 13: ...x 15m3 h ElectroPump 1 Class F Overload protection Yes No 2016 Made in EU Continuous Duty 02503163 IP 44 2800 min 1 50 Hz 2 3 A 2016w12 Emporia MB 101M LWA 70 dB 1 2 5 4 9 8 7 17 18 19 6 3 16 15 14 13...

Страница 14: ...ump in close coupled design with axial fluid inlet and vertical fluid outlet The hydraulic system runs in common bearings and is connected to the motor via a shaft Function The fluid enters the pump v...

Страница 15: ...model the following items are included in the scope of supply Pump Drive 4 8 Dimensions and weights Dimensions For dimensions refer to the outline drawings of the pump Weights Table 5 Weights Size Wei...

Страница 16: ...drawing general arrangement drawing 5 2 Installing the pump set WARNING Excessive temperatures due to improper installation Burns from touching hot surfaces Damage to the pump set Install the pump set...

Страница 17: ...ly of new installations 2 Before installing the pump in the piping remove the connection covers on the suction nozzle and discharge nozzle of the pump 3 Check that the inside of the pump is free from...

Страница 18: ...ll parts have fallen into the motor space If they have remove them 1 Check the available mains voltage against the data on the motor name plate 2 Select an appropriate start up method Pump sets with a...

Страница 19: ...the pump CAUTION Drive and pump running in the wrong direction of rotation Damage to the pump Refer to the arrow indicating the direction of rotation on the pump Check the direction of rotation If req...

Страница 20: ...eration 1 Vent the pump and suction line and prime both with the fluid to be handled 2 Fully open the shut off element if any in the suction line NOTE For design inherent reasons some unfilled volume...

Страница 21: ...anical seal The mechanical seal only leaks slightly or invisibly as vapour during operation Mechanical seals are maintenance free 6 1 5 Shutdown CAUTION Heat build up inside the pump Damage to the sha...

Страница 22: ...rmissible ambient temperature Value Maximum 40 C Minimum 1 C 6 2 2 Frequency of starts CAUTION Excessive surface temperature of the motor Damage to the motor Observe the frequency of starts specified...

Страница 23: ...pump at temperatures higher than 90 C 6 2 4 2 Density of the fluid handled The pump input power changes in proportion to the density of the fluid handled CAUTION Impermissibly high density of the flu...

Страница 24: ...s or similar 3 Oil or grease all exposed machined parts and surfaces of the pump with silicone free oil and grease food approved if required to protect them against corrosion Observe the additional in...

Страница 25: ...HD 637 S1 WARNING Unqualified personnel performing work on the pump set Risk of injury Always have repair and maintenance work performed by specially trained qualified personnel DANGER Insufficient pr...

Страница 26: ...Never close the shut off element in the suction line and or supply line during pump operation CAUTION Impermissibly high temperature of fluid handled Damage to the pump Prolonged operation against a c...

Страница 27: ...le to drain the fluid handled 2 Always flush the system if it has been used for handling noxious explosive hot or other hazardous fluids Always flush and clean the pump before transporting it to the w...

Страница 28: ...be hard to pull off the shaft If this is the case use a brand name penetrating agent and or if possible an appropriate puller 7 5 Reassembling the pump set 7 5 1 General information Safety regulations...

Страница 29: ...value Nm Pump casing 10 Tie bolt 15 Impeller nut 10 7 7 Spare parts stock 7 7 1 Ordering spare parts Always quote the following data when ordering replacement or spare parts Type series Size Order nu...

Страница 30: ...layout Fit a vent valve Air intake at the shaft seal Supply external barrier fluid and or increase its pressure Fit new shaft seal Wrong direction of rotation Check the electrical connection of the m...

Страница 31: ...Thermal motor protection device has tripped Verify that mains voltage matches the voltage indicated on the name plate Ensure that the motor ventilation openings are clear Excessive pressure loss in t...

Страница 32: ...11 List of components Part No Description 101 Pump casing 130 Casing part 182 Foot 210 Shaft 232 Clockwise impeller 233 Counter clockwise impeller 321 Radial ball bearing 400 Gasket 412 O ring 433 Mec...

Страница 33: ...oria MB Part No Description 826 Cable gland 832 Fan hood 833 Terminal box 836 Terminal strip 837 Capacitor 900 Screw 901 Hexagon head bolt 903 Screw plug 905 Tie bolt 913 Vent plug 921 Shaft nut 932 C...

Страница 34: ...time to time Pump set Machinery Directive 2006 42 EC The manufacturer also declares that the following harmonised international standards have been applied ISO 12100 EN 809 EN 60034 1 EN 60034 5 A1 P...

Страница 35: ...Pump set Machinery Directive 2006 42 EC The manufacturer also declares that the following harmonised international standards have been applied ISO 12100 EN 809 EN 60034 1 EN 60034 5 A1 EN 60335 1 A1 E...

Страница 36: ...bearing inner rotor has been removed from the pump and cleaned In cases of containment shroud leakage the outer rotor bearing bracket lantern leakage barrier and bearing bracket or intermediate piece...

Страница 37: ...e 14 Installation 16 Installation at site 16 Intended use 8 M Mechanical seal 21 Misuse 8 N Name plate 13 O Operating limits 22 Operating pressure 23 Order number 6 Other applicable documents 6 P Part...

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Страница 40: ...KSB SE Co KGaA Johann Klein Stra e 9 67227 Frankenthal Germany Tel 49 6233 86 0 www ksb com 5132 84 02 EN...

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