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5 Operation

15 of 34

Deep Lift System

2553.89/04-EN

5 Operation

5.1 Safety regulations

DANGER

Persons in the sump

Danger to life from falling parts!

▷

Make sure that nobody is in the sump while the pump is being lowered or
pulled out.

DANGER

Improper transport

Danger to life from falling parts!

Damage to the pump set!

▷

Use tested, marked and approved lifting accessories only.

▷

The load-carrying capacity of the lifting accessory must be greater than the
weight indicated on the name plate of the product to be lifted.

▷

Use the attachment point provided for attaching the lifting accessory.

▷

Never suspend the pump set by its power cable.

▷

Never enter the area underneath suspended load.

▷

Observe the regional transport regulations.

WARNING

Improper handling when placing the pump set in a vertical/horizontal position

Personal injury and damage to property!

▷

Use appropriate means to secure the pump set against overturning or tipping
over.

▷

Secure power cables against falling.

▷

Use additional supports for the transport holder to secure the pump set against
overturning.

▷

Maintain adequate safety distance during lifting operations.

WARNING

Improper lifting/moving of heavy assemblies or components

Personal injury and damage to property!

▷

Use suitable transport devices, lifting equipment and lifting tackle to move
heavy assemblies or components.

5.2 Lowering the pump set

Removing the connection pipe, weights and guide piece

DANGER

Falling parts

Injury from falling parts!

▷

Use appropriate means to secure the parts, if possible.

▷

Wear personal protective equipment.

▷

Observe the applicable local accident prevention regulations.

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Содержание Deep Lift System

Страница 1: ...Lifting Accessory Deep Lift System Installation Operating Manual Mat No 01512337...

Страница 2: ...ontents provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manuf...

Страница 3: ...ccessory 9 3 3 Storage preservation 9 3 4 Return to supplier 10 3 5 Disposal 11 4 Description 12 4 1 General description 12 4 2 Designation 12 4 3 Product information 12 4 3 1 Product information as p...

Страница 4: ...Contents 4 of 34 Deep Lift System 9 EU Declaration of Conformity 29 10 Certificate of Decontamination 30 Index 31...

Страница 5: ...pplicable documents Table 1 Overview of other applicable documents Document Contents General assembly drawing1 Sectional drawing 1 4 Symbols Table 2 Symbols used in this manual Symbol Description Cond...

Страница 6: ...will or could result in death or serious injury Electrical hazard In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information abo...

Страница 7: ...t or product literature Never exceed the permissible application and operating limits specified in the data sheet or product literature regarding temperature etc Observe all safety information and ins...

Страница 8: ...ation Modifications or alterations of the product are only permitted with the manufacturer s prior consent Use only original spare parts or parts components authorised by the manufacturer The use of o...

Страница 9: ...ovided for attaching the lifting accessory Never suspend the pump set by its power cable Never enter the area underneath suspended load Observe the regional transport regulations Transport the lifting...

Страница 10: ...ve the manufacturer s instructions for application removal of the preservative 1 Thoroughly clean the lifting accessory 2 Evenly apply the preservative Removing the preservative Preservatives must be...

Страница 11: ...and the environment Collect and dispose of any preservatives flushing liquids and fluid residues Wear safety clothing and a protective mask if required Observe all legal regulations on the disposal o...

Страница 12: ...permissible load carrying capacity t 4 15 4 3 Product information 4 3 1 Product information as per Regulation No 1907 2006 REACH For information as per chemicals Regulation EC No 1907 2006 REACH see h...

Страница 13: ...remains closed during this process due to the weight of the pump set When the pump set reaches its position in the pump sump the pump weight no longer acts on the hook The hook disengages The deep li...

Страница 14: ...mp installations Industrial plants Chemical plants Waste water treatment plants Fluids handled Fluids for which the submersible pumps have been approved Fluids which are neither chemically nor mechani...

Страница 15: ...port regulations WARNING Improper handling when placing the pump set in a vertical horizontal position Personal injury and damage to property Use appropriate means to secure the pump set against overt...

Страница 16: ...position with a suitable tool e g rod manipulator 59 18 a b 950 900 594 Fig 5 Removing the spring a closed position b open position Hook 59 18 with fitted spring 950 is in closed position 1 Undo the c...

Страница 17: ...be swivelled on pin 563 2 Attach the crane hook to the lifting accessory 3 Use a crane to lift the lifting accessory onto the pump bail WARNING Swivel movement of the hook at the lifting accessory Cru...

Страница 18: ...ails 7 Thread the claw fitted on the discharge nozzle of the pump set onto the guide rails NOTE Make sure the pump set with the pre assembled claw can easily be guided over the mounting bracket thread...

Страница 19: ...rt frame 594 and to eyebolt 900 of hook 59 18 3 Remove the tools used Spring 950 secures hook 59 18 in closed position CAUTION Spring defective or contaminated Risk of adverse affect on the function o...

Страница 20: ...o its maximum length 2 Attach the crane hook to the lifting accessory 3 Slightly lift the lifting accessory with a crane The lifting accessory should be suspended from the crane in a horizontal positi...

Страница 21: ...e pump sump Vertically align it with the edge of the tank DANGER Unsecured sump opening Danger of death from falling Secure the danger zone Use approved protection equipment to prevent falling Never u...

Страница 22: ...Never touch the lifting accessory when disengaging the hook from the bail 7 Lower the lifting accessory until the hook can be opened manually 8 Use a suitable tool to bring hook 59 18 into its open p...

Страница 23: ...t and pump parts with a minimum of servicing maintenance expenditure and work NOTE All maintenance work service work and installation work can be carried out by KSB Service or authorised workshops For...

Страница 24: ...lations on the disposal of fluids posing a health hazard If the fluids the lifting accessories have been used in leave residues which might lead to corrosion damage when coming into contact with atmos...

Страница 25: ...d Table 9 Trouble shooting Fault Possible cause Remedy The pump cannot be hooked on The hook is jammed or does not move into its open position closed position Clean and oil the parts The spring is not...

Страница 26: ...14 950 59 11 900 59 18 01 636 594 520 897 563 59 18 02 932 Fig 11 General assembly drawing Table 10 List of components Part No Description Part No Description 520 Sleeves 636 Lubricating nipple 563 P...

Страница 27: ...ail dimensions Motor type Weight Bail type A or type B Dimension 1 kg mm 35 4 N 175 4 N 32 6 N 165 6 N 26 8 N 130 8 N 40 10 N 90 10 N 4000 A 630 200 4 N 350 4 N 190 6 N 260 6 N 150 8 N 220 8 N 110 10...

Страница 28: ...Lift System DLS 4 50 270 300 495 70 680 750 280 120 180 462 5 Fig 13 Dimensions of Deep Lift System DLS 4 mm Reference dimension 8 2 3 Deep Lift System DLS 15 80 450 500 610 602 230 150 950 1100 150 5...

Страница 29: ...ccessory EC Machinery Directive 2006 42 EC The manufacturer also declares that the following harmonised international standards have been applied ISO 12100 EN 13155 Applied national technical standard...

Страница 30: ...ver bearing ring carrier plain bearing inner rotor has been removed from the pump and cleaned In cases of containment shroud leakage the outer rotor bearing bracket lantern leakage barrier and bearing...

Страница 31: ...and remedies 25 K Key to safety symbols markings 5 M Maintenance 23 Maintenance work 23 O Order number 5 Other applicable documents 5 P Personnel 7 Q Qualifications 7 R Return to supplier 10 S Safety...

Страница 32: ......

Страница 33: ......

Страница 34: ...KSB SE Co KGaA Johann Klein Stra e 9 67227 Frankenthal Germany Tel 49 6233 86 0 www ksb com KSB SE Co KGaA Turmstra e 92 06110 Halle Germany Tel 49 345 4826 0 www ksb com 2553 89 04 EN 01512337...

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