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Amarex

 N

16

1

General

This KSB pump set has been developed in accordance with

state-of-the-art technology; it is manufactured with utmost care

and subject to continuous quality control.

These operating instructions contain important information for

reliable and safe operation of the pump.

This pump set must not be operated outside its specified oper-

ating range. The limits stated in the documentation must not be

exceeded under any circumstances.

Non-compliance with this operating manual will lead to forfeit-

ure of any and all rights to claims for damages.

If you need any additional information or instructions exceeding

the scope of this manual or in case of damage please contact

KSB’s nearest customer service centre (see enclosed directory

of addresses).

2

Safety

2.1

Safety instructions

Non-compliance with the safety instructions laid down in this

chapter on ”Safety” and other chapters of this operating manual

may result in hazards to persons and damage to property for

the operator and/or third parties.

Notes on using the operating manual:

- All personal involved in the assembly, installation and main-

tenance of the unit must be 

thoroughly familiar with these

operating instructions.

- The operating manual must always be kept close to the loca-

tion of operation of the machine for easy access.

2.2

Personnel qualification and training

All personnel involved in the operation, maintenance, inspec-

tion and installation of the unit must be fully qualified to carry out

the work involved. The operator is responsible for assigning

personnel and providing appropriate training and instruction.

The operator may commission the manufacturer / supplier to

take care of such training. In addition, the operator is respon-

sible for ensuring that the instructions of this operating manual

are observed.

2.3

Compliance with statutory safety requirements

These operating instructions do not take into account local re-

gulations; responsibility for compliance with such regulations

lies with the operator.

Small children and persons who are mentally or physically un-

able to comply with the safety regulations shall be kept away

from the pump.

 Instructions which must be adhered to when the pump is

installed in potentially explosive atmospheres are

specially marked with the symbol

2.4

Safety instructions for work on the machine

Work on the machine / unit must be carried out only during

standstill. The shutdown procedure described in the manual for

taking the unit out of service must be adhered to without fail

(section 6.2).

Pump sets handling liquids posing health hazards must be de-

contaminated.

Immediately following completion of the work, all safety-rel-

evant and protective devices must be re-installed and / or re-

activated. The instructions given in section 6 shall be adhered

to.

If the pump/unit is located in a potentially explosive at-

mosphere, it is imperative to make sure that any oper-

ation of the unit outside its design data and operating limits is

absolutely prevented. Non-compliance with this requirement

may result in the given temperature classes being exceeded,

sparking, leakage of explosive mixtures and therefore ex-

plosions.

- Make sure to prevent dust from collecting in hazardous

amounts on the unit, especially in areas of high surface tem-

perature.

2.5

Repair and modification work

Repair and modification work on the pump set are only per-

mitted after consultation with the manufacturer. Original spare

parts and accessories authorized by the manufacturer ensure

safety.

The use of other parts will lead to forfeiture of any and all rights

to warranty claims.

2.6

Explosion protection

Installation of the pump sets in potentially explosive at-

mospheres shall be governed by the provisions of Direc-

tive 94/9/EU (ATEX 100a).

The motors may be connected to electrical low-voltage grids

with nominal voltages and voltage tolerances to IEC 38 or other

grids or power supply facilities with max. nominal voltage toler-

ances of 

 

"

10 %.

The motor must be protected by an overload protection device.

Motor overload protection can be realized by:

- limiting the current (e.g. by means of a motor protection

switch to EN 60 974-2). In this case, the rated current (see

name plate) must be set. The running motor must be cut out

within 15 minutes after 1.15 times the rated current has been

reached.

- limiting the temperature by means of bimetal switches inte-

grated in the stator. The bimetal switches must be connected

to a tripping unit.

The motors can also be operated on frequency inverters. Make

sure to observe the design data of the motor in this case. To pre-

vent an inadmissible heat build-up in the motor, motors oper-

ated on frequency inverters must always be equipped with bi-

metal switches in the stator.

When reaching the temperature limit stipulated for compliance

with the temperature class, the motor must be cut out by means

of an approved tripping unit (to ATEX 100a) connected to the

measuring points provided.

Q-Pulse Id: VM41

10/05/2011

Page 10 of 33

Содержание Amarex N F 80-220/034U LG-120

Страница 1: ...ct Supplier Information Manufacture KSB Model No Amarex N F 80 220 034 ULG 120 Serial No Date of Purchase 1 04 2010 Supplier KSB Australia Pty Ltd ABN 29 006 414 642 53 Jijaw Street Sumner Park QLD 40...

Страница 2: ...ller size Free passage Grease lubrication lubricated for lifetime Pressure rating Nom inal pipe size Standard Pressure rating Nom inal pipe size Standard DN 80 PN 16 DN 80 EN 1092 2 KSB J Page 1 i 5 1...

Страница 3: ...Amarex N F 80 220 034U LG 120 Double mechanical seal Tandem with elastomer bellows Silicon carbide I Silicon carbide Carbon I Aluminium oxide By temperature sensitive switches Page 2 5 11 11 2009 Sa...

Страница 4: ...9 Amarex N F 80 220 034ULG 120 Application range 120 20 25 30 35 40 45 50 55 60 65 70 75 m h 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 lis 120 P2 0 661 kW 120 5 6 7 8 9 10 11 12 13 14 15 16 17...

Страница 5: ...Karana Downs WRP Operation Maintenance Manual 2011 McCourt Dando Pty Ltd y ill lll iil s u h lpiU hu g fi Q Pulse Id VM41 10 05 2011 Page 5 of 33...

Страница 6: ...Nominal speed Starting to rated current Starting current Max voltage Min voltage Am arex N F 80 2201034ULG 120 P1 P2 eta cos phi kW kW 2 62 1 9 72 7 0 64 2 05 1 4 69 4 0 55 1 54 1 0 61 8 0 44 1 06 0...

Страница 7: ...Karana Downs WRP Operation Maintenance Manual 2011 McCourt Dando Pty Ltd Supernatant Pump KSB Amarex N F 80 220 034ULG 120 Operation Manual Attached Q Pulse Id VM41 10 05 2011 Page 7 of 33...

Страница 8: ...nstructions contain fundamental information and precautionary notes Please read the manual thoroughly prior to installation of unit connection to the power supply and commissioning It is imperative to...

Страница 9: ...DIN 4844 W8 for instructions which must be complied with to maintain the explosion proof status of the pump set in acc with Directive 94 9 EC ATEX 100a This word is used to introduce safety instructi...

Страница 10: ...ng standstill The shutdown procedure described in the manual for taking the unit out of service must be adhered to without fail section 6 2 Pump sets handling liquids posing health hazards must be de...

Страница 11: ...hard GH cast iron with impeller and intermediate casing of Norihard Impeller diameter in mm Type approval pending 4 3 Design details 4 3 1 Drive The electrical data is given on the name plate Motor de...

Страница 12: ...wire by hand and tighten the clamping pieces Pull the wire taught by tightening nut 920 36 with the torque given in Table 2 Secure with a second nut The loose cable ends at the clamping pieces 572 ca...

Страница 13: ...te measures so as not to impose any extra loads on the pump exceeding the permissible pipeline forces and mo ments Danger to life when toxic or hot fluids are handled A swing check valve shall be fitt...

Страница 14: ...needs to be overhauled every time the relay has tripped the pump An insulation resistance test must be performed If the insula tion resistance measured is less than 1 M at 500 V the motor must be ope...

Страница 15: ...PE conductor shall be connected to a flange of the discharge pipe which is not in contact with the fluid handled Make sure that electrical contact is established between the newly created potential e...

Страница 16: ...f monitoring devices Every 4000 h 7 2 4 Oil change YL and WL models only Every 4000 h but at least once a year 7 2 5 Bearings and lubrication once a year 7 2 6 Visual inspection of lifting chain guide...

Страница 17: ...ition the pump as shown in figs 3 and 4 Fill in oil quantity 0 74 l Dimension M oil level Close screwed plug 903 with joint ring 411 again Recommended oil quality Paraffin oil thin bodied HAFA CLAREX...

Страница 18: ...See section 7 4 2 1 7 4 3 2 Dismantling of mechanical seal and motor When dismantling the motor section and the power cable make sure that the conductors are clearly marked for future reas sembly 1 Pu...

Страница 19: ...ssembly is pulled towards the suction side until it will not go any further This operation shall be performed carefully using an appropriate jig the rotor must be held in this position until dimension...

Страница 20: ...line is not fully open Fully open the gate valve Clogged impeller Remove deposits in the pump Wear of internal pump parts Replace worn components by new ones Gate valve in discharge pipe closed or bl...

Страница 21: ...iil con cablo guii Natte opstelllng shtlonalre et geleldestang 1 I I I S hrlgo Holhrung lOr DN50 lir i fh i ncl inl l pDur DN50 lncll nod claw for DN50 1 59 181 Schul no Klaw ooar DN50 90 3 37 920 31...

Страница 22: ...od 59 24 01 02 Wire 72 1 Duckfoot bend 90 3 Anchor bolt 182 Foot 410 Profile joint 550 Disc 571 Guide wire suspension bracket 572 Clamping piece 732 Claw 885 Chain 894 Bracket 901 Hex head bolt 914 So...

Страница 23: ...re natte opstelling buisgeleiding so E _ E f l 1 20 12 x3 2 DIN 2440 DIN 2448 NF A 49 U NF A 49 GOS NF A 49 111 Not in KSB s supo of supply iiHNltht KSB Lieforu h ng Non fournl por KSB Non e dl lornIt...

Страница 24: ...a Klemnrbi ndi n iii Pumpa Pump Pom1 f d I ID n 1 11TIIflhr AUUChlll unH bel AUIDIIII betrllb mpe on n k 11Lowut shut off polol tor outoeollc operollon Fundamant Foundall on Fondat ion I f lj l J J 1...

Страница 25: ...100 ANSI 150 3 L ANS I 150 4 I J t s t Fund ent n tte opsleI ng buhgeleldlng D I E I 61 I H I J I K I L m 11D ll r r tT ll r t t 11l r r r f til 11111111 1111 ill nllll a r l 11 tut tln UL Punpe Pom...

Страница 26: ...Teile Benennung siehe Seite 49 Designation see page 49 Rep res voir page 49 KSB Gesamtzeichnung General assembly drawing Plan d ensemble Disegno di insieme Plano de conjunto Doorsnedetekening 834 ULG...

Страница 27: ...esignation see page 49 Rep res voir page 49 liesamtzeichnung lieneral assembly dra ing Plan d ensemble Disegno di insieme Plano de conjunto Ooorsnedetekening 834 412 04 81 96 162 YLG WLG Amarex NON 50...

Страница 28: ...30 330 230 914 02 433 02 561 230 914 04 23 7 561 500 914 06 914 04 23 7 162 162 914 03 500 904 914 06 412 02 476 914 04 904 59 17 69 6 69 16 99 9 99 15 99 18 99 20 182 F e Pied Feet Sch kel Manille Sh...

Страница 29: ...30 914 02 433 02 230 230 914 04 412 05 162 914 03 59 17 69 6 69 16 99 9 99 15 99 18 99 20 182 F e Pied Feet Sch kel Manille Shakle Temperaturf hler Sonde To Temperature sensor Feuchtef hler Sonde d hu...

Страница 30: ...al seal Garniture m canique 476 Gegenringtr ger Seat ring holder Si ge grain fixe 59 31 Tragschelle Supporting clamp Collier support 500 Ring Ring Bague 561 Kerbnagel Kerbstift Grooved pin Goupille ca...

Страница 31: ...ctromagnetic compatibility directive 89 336 EEC Annex I and the EC directive on low voltage equipment 73 23 EEC Annex III B Directive relative aux machines 98 37 CE Annexe II A directive relative la c...

Страница 32: ...Amarex N 51 Q Pulse Id VM41 10 05 2011 Page 32 of 33...

Страница 33: ...2563 81 90 1 11 2003 Technische nderungen bleiben vorbehalten Amarex N Q Pulse Id VM41 10 05 2011 Page 33 of 33...

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