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32  FACING AND FINISHING

Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

#CLW-72 R.1 April 2019

4.5  Barrier Installation

4.5.1  Safety Barrier Screen (#CW72-ES)

1.  Locate the (2) slots located on each side of the fireplace metal 

cabinet.

2.  Align the notched tabs located on the back of the safety screen 

with the slots on the fireplace frame.

3.  Raise the safety screen front slightly into slots and allow the tabs 

to lower into position.

• 

To remove safety screen: lift the screen up and out of slots.

4.5.2  Optional Surrounds (CW72-RS, 

CW72-RS4, CW72-GS, CW72-FS)

1.  Remove the safety barrier.
2.  Locate the (2) mounting nuts on each side of the fireplace metal 

cabinet.

3.  Align the mounting holes on the surround to the corresponding 

mounting nuts.

4.  Secure with (4) truss head screws (provided).
5.  Reinstall safety barrier.

SAFETY BARRIER SCREEN

#CW72-ES

Figure 4.16, Safety Screen Installation

(2) TRUSS HEAD 

SCREWS -

LEFT SIDE

MOUTNING

NUTS

Figure 4.17, Surround Installation

Содержание CALLAWAY 72

Страница 1: ...ocated manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible...

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Страница 3: ...ility but also customer safety We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong President Dudley Hussong...

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Страница 5: ...Installation 32 5 0 GAS LINE CONNECTION 33 5 1 Gas Conversion sold separately 33 5 2 Gas Line Installation 33 6 0 TERMINATION LOCATIONS 34 6 1 Vertical Vent Cap Termination 34 6 2 Minimum Termination...

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Страница 7: ...eriod a battery operated carbon monoxide detector with an alarm shall be installed 1 3 2 Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provi...

Страница 8: ...l authorities or codes having jurisdiction in you area regarding derate guidelines 2 1 1 1 US Installations Refer to the American Gas Association guidelines for the gas designed appliances derating me...

Страница 9: ...2 3 Appliance Dimensions Figure 2 1 CLW 72 Dimensions 211 16 68mm 51 8 130mm 485 8 1234mm 183 8 465mm 75 1918mm 203 8 518mm 40 1035mm 4 108mm 5 140mm 1815 16 481mm 86 2197mm 22 588mm 81 2071mm 9 248mm...

Страница 10: ...inish material when building a fireplace platform If using a safety screen only the hearth may be flush with the finishing edge If using a surround the bottom of the fireplace surround must be level w...

Страница 11: ...KZK 072 please reference the manual included with kit NOTE If installing a heat transfer kit s please reference the manual included with the kit WARNING The top stand offs brackets provide the require...

Страница 12: ...ges to the fireplace with screws provided through the slots in nailing flanges 4 Bend perforation on nailing flange until parallel with fireplace face Do not bend toward fireplace face 5 Position fram...

Страница 13: ...ance front 36 in 914 mm Finishing edge to adjacent sidewall 6 in 152 mm Fireplace finishing edge to 3 4 in 19 mm trim 16 1 2 in 419 mm Mantel 6 152mm deep from fireplace finishing edge 20 in 508 mm Ma...

Страница 14: ...ze as necessary to maintain minimum clearance requirements The bottom of the fireplace must be placed directly on a wood or non combustible surface not linoleum or carpet If the fireplace is to be ins...

Страница 15: ...atform must be constructed below the appliance 3 7 Recess Construction WARNING All clearances to venting must be maintained Mounting a television above a fireplace has become a common practice Televis...

Страница 16: ...ems for this appliance vary in vertical length Please consult the vent manufacturer s instructions to determine the elbow dimension used for installation Adjust the wall pass through rough opening dim...

Страница 17: ...gure 3 8 Outdoor Covered Fireplace Install 3 9 Outdoor Covered Fireplace Installation An outdoor covered fireplace installation allows a fireplace to be installed in an outdoor covered area where the...

Страница 18: ...6 cover plates that correspond to the vented cavity options front or top vented cavity See Figure 3 9 If planning to install the Kozy Zone kit these 6 cover plates will also have to be removed See the...

Страница 19: ...ation 1 All framing requirements outlined in Sections 3 5 3 6 and 3 7 apply to all vented cavity installations 2 All minimum required dimensions must be maintained after all finishing materials are in...

Страница 20: ...ou cap the fireplace cavity off it cannot have any vent pipe running through the top with a ceiling firestop This installation method can elevate any possible concerns with paint discoloration from he...

Страница 21: ...ING 21 Figure 3 18 Front Vented Cavity Alternative Installation with Overhang AIR DISCHARGE OVERHANG AIR DISCHARGE OPENING 3 MIN 6 MAX 8 MIN 79 MIN 70 MIN 76 MIN 3 MIN 6 MAX ENCLOSURE TOP MUST BE INST...

Страница 22: ...19 shows the fireplace chamber ending 1 1 2 from the ceiling on all three sides with the entire top of the chamber 1 1 2 from the ceiling Figure 3 20 shows the installation of crown molding or simila...

Страница 23: ...s FRAMING 23 Figure 3 21 Top Vented Cavity Alternative Installation with Overhang 3 MIN 6 MAX 6 MIN 79 MIN 6 MIN 6 MAX AIR DISCHARGE OVERHANG AIR DISCHARGE OPENING ENCLOSURE TOP MUST BE INSTALLED AIR...

Страница 24: ...sidewall must be 6 152mm from the finishing edge of the fireplace 4 1 3 Facing Requirements Non combustible material is required at the top and sides of the fireplace This fireplace is designed to ac...

Страница 25: ...660mm FINISHING EDGE EACH SQUARE REPRESENTS 1 25mm OF NON COMBUSTIBLE MANTEL PROJECTION FIREPLACE ENCLOSURE FLOOR Figure 4 1 Combustible Mantel Clearances Figure 4 2 Non combustible Mantel Clearances...

Страница 26: ...26 FACING AND FINISHING Hussong Mfg Co Inc Kozy Heat Fireplaces CLW 72 R 1 April 2019 Figure 4 3 Finished Opening Clearances 55 8 142mm 86 2197mm 9 247mm 183 8 465mm 75 1791mm 203 8 517mm 485 8 1235mm...

Страница 27: ...COVER PANEL COMBUSTIBLE MATERIAL ALLOWED BOTTOM 3 4 19mm 19mm 395 8 1006mm 753 8 1915mm 183 8 465mm 10 267mm 63 8 161mm 211 8 538mm 19mm Figure 4 4 Minimum Non Combustible Finishing Dimensions Figure...

Страница 28: ...de panels 2 top bottom panels 1 Ensure the hand bend tabs are bent at a 90 angle for required clearances This is required to provide 1 4 of the spacing required for a flush mount installation 2 Instal...

Страница 29: ...lation of any optional surround Most masonry material will not fit behind the optional surround s when it is installed Measurement A shows the space to leave on each side Measurement B shows the space...

Страница 30: ...on top of the required non combustible finishing materials as shown in Figure 4 3 NOTE All vented cavity options allow the sidewall to be flush with the fireplace finishing edge safety screen only or...

Страница 31: ...Facing and Finishing Clearances 307 8 784mm 235 8 600mm 7 184mm 12 305mm 9 229mm 6 152mm 14 356mm 17 432mm 20 508mm EDGE OF SURROUND EDGE OF SURROUND EACH SQUARE REPRESENTS 1 25mm OF MANTEL PROJECTIO...

Страница 32: ...nto slots and allow the tabs to lower into position To remove safety screen lift the screen up and out of slots 4 5 2 Optional Surrounds CW72 RS CW72 RS4 CW72 GS CW72 FS 1 Remove the safety barrier 2...

Страница 33: ...or test pressures equal to or less than psi 3 5 kPa the appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve A listed and Commonwealth of Massac...

Страница 34: ...to 6 12 1 0 0 30 Over 6 12 to 7 12 1 25 0 38 Over 7 12 to 8 12 1 5 0 46 Over 8 12 to 9 12 2 0 0 61 Over 9 12 to 10 12 2 5 0 76 Over 10 12 to 11 12 3 25 0 99 Over 11 12 to 12 12 4 0 1 22 Over 12 12 to...

Страница 35: ...to building or the combustion air inlet to any other appliance 12 in 30 cm 9 in 23 cm K Clearance to mechanical air supply inlet 6 ft 1 83 m 3 ft 91 cm above if within 10 ft 3 m horizontally Massachus...

Страница 36: ...cts that comply with the required clearances to combustibles must be installed for all horizontal vent runs that pass through interior or exterior walls These wall thimble products may be insulated us...

Страница 37: ...aft Vertical Terminations Min Vertical Max Vertical Minimum Vertical Length Maximum Vertical Length 3 ft 914 mm 50 ft 15 2 m Minimum Maximum Vertical Venting 45 vertical elbow 3 914mm minimum vertical...

Страница 38: ...imum horizontal 24 610mm maximum horizontal termination cap OR 45 vertical elbow 36 914mm vertical vent pipe 90 horizontal elbow 9 229mm minimum horizontal 48 in 1 2m maximum horizontal termination ca...

Страница 39: ...tions Min Vertical Max Vertical Minimum Vertical Length Maximum Vertical Length 3 ft 914 mm 50 ft 15 2 m Minimum Maximum Vertical Venting 45 vertical elbow 3 914mm minimum vertical length 50 15 24m ma...

Страница 40: ...um horizontal 24 610mm maximum horizontal termination cap OR 45 vertical elbow 48 1 2m vertical vent pipe 90 horizontal elbow 9 229mm minimum horizontal 48 in 1 2m maximum horizontal termination cap O...

Страница 41: ...the glass valance forward and align the glass valance with the bottom frame rail 2 Use the provided tool to pull the 4 latch assemblies to latch with the flange on top of the glass valance 3 Reinstal...

Страница 42: ...9 screws securing the control board 11 Lift the control board out of the firebox being careful not to damage the sealing gasket underneath 8 3 2 Control Board Installation 1 Place the control board in...

Страница 43: ...cut or remove the grounding prong from this plug 9 1 Electrical Specifications This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local cod...

Страница 44: ...t 1 Remove the safety screen access cover and glass frame assembly if installed 2 Remove the light kit cover and roped glass 4 screws Save screws 3 Install or replace 2 halogen bulbs included with thi...

Страница 45: ...nce Insert the fan at the far end of the firebox after the frame rail has ended 4 When the motor end clears the fireplace face turn the fan to the left 5 Rotate the top end down and to the right lower...

Страница 46: ...ppliance 10 Press the wireless remote ON button 11 If the appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier OPERATING INS...

Страница 47: ...for remote control operation of the main burner and fireplace features 10 3 Reset the System for Manual Operation 1 Set the ON OFF rocker switch to OFF position 2 Press the red SWI button on the IFC...

Страница 48: ...the OFF position 2 After approximately 2 seconds move the switch to the ON position The ignition sequence will start again 10 6 1 2 Remote Control ON OFF Key 1 Press the remote control ON OFF key to t...

Страница 49: ...a spark to pilot system to the standing pilot option The standing pilot will keep the firebox warm and establish a draft in the vent which allows the main burner to ignite with less air flow disruptio...

Страница 50: ...ff key and the mode key at the same time 4 Reinsert 1 AAA battery 5 While still holding the on off key let go of ONLY the mode key 6 Index over to the flame graphic on the LCD screen to edit Use the u...

Страница 51: ...us setting There is no delay in start up or stop time 10 8 9 Accent Light Kit if applicable The light intensity can be adjusted through 6 levels 1 Press the mode key to index to the light icon 2 Press...

Страница 52: ...um and maximum recommended pressure settings 4 Turn off burner and pilot 5 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not over tighten 6 R...

Страница 53: ...s Fuel Both Venturi Openings Natural Gas 1 8 3 175mm open Propane 3 8 9 525mm open 11 2 1 1 Venturi Adjustment NOTE If soot is present on the glass check glass media placement before adjusting the ven...

Страница 54: ...chnician 11 2 2 1 Restrictor Plate Installation 1 Remove the safety barrier and the glass frame assembly 2 Remove the cover plate in the center of the baffle 4 screws 3 Locate the 5 in 127 mm exhaust...

Страница 55: ...as line Pilot will not stay lit No propane in tank Check propane tank Refill if necessary Low gas pressure Consult a plumber or a gas supplier Can be caused by situations such as a bent line too narro...

Страница 56: ...ner Perimeter Media Installation on page 41 Improper venturi setting Venturi air shutter may need to be opened slightly to allow more air into the gas mix Refer to Section 11 2 1 Burner Venturi on pag...

Страница 57: ...uctions provided with installation Refer to Section 7 0 Venting on page 36 Performed by Qualified Service Person Frequency Annually Action Examination of the vent system is required The flow of combus...

Страница 58: ...eaks Inspect the operation of the flame safety system Pilot or Flame rectification device Visually check pilot light when in operation Inspect and ensure the lighting of the main burner occurs within...

Страница 59: ...s Burner Orifice 42 700 242 Battery Back up 700 756 Propane Burner Orifice 1 45mm 700 2145 Power Vent Wire Harness 700 358 Conversion Kit Natural Gas NCK CW72 S Fan Light Kit Wire Harness 700 655 Conv...

Страница 60: ...but not limited to improper chimney venting installation will also render this warranty void 7 This warranty does not cover installation and operational related problems such as environmental conditio...

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