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42

 TROUBLESHOOTING

Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

#BIR-20-LE & MV R.3 January 2019

Issue

Cause

Solution

Burner will not light

Lighting instructions not followed

Turn gas control knob to ON position. 

Turn the ON/OFF rocker switch to ON position. 

Put wall switch, remote control, or thermostat in heat demand 

position.

Plugged main burner orifice

Remove blockage as necessary.

Switching device is defective

Check remote, thermostat, or wall switch wires for proper 

connection. 
Place jumper wires across terminals at switch. If the burner lights, 

replace the defective switch, thermostat, or batteries in remote 

control as necessary. 
If switching device checks out as described above, place jumper 

wires across switches on the gas valve. If the burner lights, the 

switching wires are faulty or connections are bad. Replace as 

necessary.

Burner will not stay lit 

Thermopile wires loose at valve 

terminals

Tighten if necessary.

Thermopile wires ground out due 

to pinched wires

Free pinched wires if necessary.

Improper refractory panel 

placement (if installed) 

Refractory panels must be tight against firebox walls. It may 

be necessary to secure panels with high-temperature sealant, 

especially around the intake duct. 

Pilot and burner extinguish 

while in operation

No propane in tank

Check propane tank. Refill if necessary. 

Incorrect glass frame assembly 

installation

Refer to section 7.2 Glass Frame Assembly on page 24.

Improper pitch on horizontal 

venting 

¼ in (6 mm) per 12 in (30 cm) is required on horizontal venting

Defective thermopile or 

thermocouple

Check thermopile and thermocouple for proper millivolts

Inner vent pipe leaking exhaust 

gases back into firebox

Check for leaks and repair if necessary. 

Vent cap blockage

Remove debris if necessary.

Excessive draft

A restrictor may need to be installed or modified. Refer to Section 

10.2.2 Vent Restriction on page 37.

Glass sooting

Improper log placement

Refer to Section 7.3 #BW20-500 Log Set Installation on page 25.

Improper venturi setting

Venturi may need to be opened slightly to allow more air into the 

gas mix. Refer to Section 10.2.1 Burner Venturi on page 36.

Incorrect vent cap installation

Adjust if necessary.

Vent cap blockage

Remove debris if necessary.

Flame burns blue and lifts off 

burner

Improper venturi setting

Venturi may need to be opened slightly to allow more air into the 

gas mix. Refer to Section 10.2.1 Burner Venturi on page 36.

Incorrect vent cap installation

Adjust if necessary.

Blockage or leakage of the vent 

system

Check the vent pipe for leaks, and the vent cap for debris. Repair 

vent pipe or remove debris from vent cap if necessary.

Содержание Birchwood 20 LE

Страница 1: ...only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unl...

Страница 2: ......

Страница 3: ...in being dedicated not only to functionality and reliability but also customer safety We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy H...

Страница 4: ......

Страница 5: ...nation Clearances 19 6 0 VENTING 20 6 1 Approved 4 x 65 8 Vent Systems 20 6 2 Venting Requirements 20 6 3 Use of Elbows 20 6 4 Vent Restriction 21 6 5 Vertical Terminations 22 6 6 Combination Venting...

Страница 6: ......

Страница 7: ...period a battery operated carbon monoxide detector with an alarm shall be installed 1 3 2 Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above prov...

Страница 8: ...may be installed at higher altitudes Please refer to National Fuel Gas Code ANSI Z223 1 NFPA 54 CSA B149 1 Natural Gas and Propane Installation Code local authorities or codes having jurisdiction in...

Страница 9: ...SPECIFICATIONS 9 2 2 Appliance Dimensions Figure 2 1 Appliance Dimensions Traditional Legs 2313 16 605mm 615 16 176mm 201 16 510mm 141 8 359mm 2515 16 658mm 30 781mm 7 185mm 15 400mm 1713 16 452mm 7 1...

Страница 10: ...E MV R 3 January 2019 Figure 2 2 Appliance Dimensions Pedestal Base 2313 16 605mm 201 16 510mm 141 8 359mm 7 185mm 3515 16 913mm 13 349mm 17 451mm 181 8 461mm 27 704mm 121 8 308mm 1713 16 452mm 7 185m...

Страница 11: ...eat Fireplaces SPECIFICATIONS 11 Figure 2 3 Appliance Dimensions Contemporary Base 1713 16 452mm 7 185mm 27 658mm 201 16 510mm 7 184mm 2313 16 605mm 85 8 219mm 121 8 308mm 141 8 359mm 155 16 389mm TOP...

Страница 12: ...shall be installed for the protection of children and other at risk individuals If the barrier becomes damaged the barrier shall be replaced with Hussong Mfg s barriers for this appliance Only doors...

Страница 13: ...tween two studs eliminating the need for any additional framing This fireplace may be installed in a bedroom Please be aware of the large amount of heat this fireplace will produce when determining a...

Страница 14: ...e Clearances to Combustible Material From appliance top corner to sidewall 1 in 25 mm From appliance top corner to backwall 5 in 127 mm From appliance top to ceiling 35 3 4 in 908 mm From top of horiz...

Страница 15: ...o determine the elbow dimension used for installation Adjust the wall pass through rough opening dimensions as necessary to maintain clearance requirements NOTE Wall thimble products that comply with...

Страница 16: ...finish are highly susceptible to oxidation and discoloration 3 5 2 Requirements Fireplace operation is approved from 40 F to 110 F All wiring connections shall be in accordance with outdoor requiremen...

Страница 17: ...n 10 1 Gas Pressure Testing on page 34 Table 4 1 Inlet Pressure Requirements BIR 20 LE Electronic Gas Pressure Natural Gas Propane Minimum Inlet Pressure 5 WC 1 25 kPa 12 WC 2 99 kPa Maximum Inlet Pre...

Страница 18: ...0 30 Over 6 12 to 7 12 1 25 0 38 Over 7 12 to 8 12 1 5 0 46 Over 8 12 to 9 12 2 0 0 61 Over 9 12 to 10 12 2 5 0 76 Over 10 12 to 11 12 3 25 0 99 Over 11 12 to 12 12 4 0 1 22 Over 12 12 to 14 12 5 0 1...

Страница 19: ...let to building or the combustion air inlet to any other appliance 12 in 30 cm 9 in 23 cm K Clearance to mechanical air supply inlet 6 ft 1 83 m 3 ft 91 cm above if within 10 ft 3 m horizontally Massa...

Страница 20: ...erior or exterior walls These wall thimble products may be insulated using unfaced insulation products listed as noncombustible per ASTM E 136 NOTE Attic insulation shields may be insulated using unfa...

Страница 21: ...ng pages for optimal flame appearance 6 4 1 Restrictor Plate Assembly and Installation A restrictor plate included in components packet may be installed before vent installation to achieve desired fla...

Страница 22: ...cal Length 3 ft 914 mm 50 ft 15 2 m Table 6 2 Recommended Restriction for Vertical Terminations Fuel Vent Configurations Baffle Positions Restrictor Setting Natural Gas Minimum Vertical Setting 5 Inst...

Страница 23: ...al Rise Maximum Horizontal Run Total Length 25 ft 7 6 m 25 ft 7 6 m 50 ft 15 2 m Maximum number of 90 elbows 5 Table 6 5 Recommended Restriction for Vertical Terminations Fuel Vent Config Baffle Posit...

Страница 24: ...ved cracked or broken Replacement of the glass assembly should be done by a licensed or qualified service person 7 2 1 Remove Glass Frame Assembly WARNING Do not remove the glass assembly when hot 1 R...

Страница 25: ...ch log Refer to the following instructions and illustrations for proper log placement 1 Align the holes in the bottom of the ember panel with the 2 mounting pins located on left and right side of the...

Страница 26: ...to the right to release from the burner orifice 9 Remove the front burner from the firebox 4 screws 10 Remove and save 10 screws securing the control board Lift the control board and control module o...

Страница 27: ...his appliance It is optional to disable the main ON OFF rocker switch operating the main burner by disconnecting the wires from the control module Figure 8 1 If the rocker switch wires are not disconn...

Страница 28: ...Switch PILOT BURNER PILOT IGNITER FLAME SENSOR APPLIANCE GROUND STAR MALE END BATTERY PACK IPI CPI SWITCH MAIN ON OFF SWITCH 886 PROFLAME PILOT BURNER PILOT IGNITER FLAME SENSOR APPLIANCE GROUND STAR...

Страница 29: ...HERMOCOUPLE THERMOPILE PILOT PIEZO WIRE ASSEMBLY not included Attach gas valve connectors to the wall switch thermostat wires connect to top and bottom terminals marked TH and TP TH on gas valve Figur...

Страница 30: ...ssembly to the firebox with 4 flange nuts 3 Mount the speed control box onto the left side of the gas valve bracket Align the slots in the speed control box to the holes in bracket Secure with 2 black...

Страница 31: ...he ON OFF rocker switch to OFF 5 Locate the manual valve installed by your qualified service technician 6 Turn the manual valve clockwise to the OFF position 7 Wait five 5 minutes to clear out any gas...

Страница 32: ...t pilot mode IPI set the IPI CPI rocker switch to OFF The pilot and main burner will ignite and turn off automatically when this IPI CPI rocker switch is set to OFF For continuous pilot mode CPI set t...

Страница 33: ...to replace any part of the control system and any gas control that has been under water LIGHTING INSTRUCTIONS 1 STOP Read all the safety information above on this page 2 Set thermostat to lowest setti...

Страница 34: ...pressure settings 6 Set IPI CPI rocker switch to IPI OFF Press the main ON OFF rocker switch to OFF Pilot and burner should turn off 7 Disconnect hose and tighten the inlet IN pressure tap by turning...

Страница 35: ...switch to OFF 7 Turn the gas control knob to OFF 8 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not over tighten 9 Relight pilot and turn t...

Страница 36: ...r Table 10 3 Factory Set Venturi Openings Fuel Front Rear Natural Gas 1 8 3 mm 1 8 3 mm Propane 1 4 6 mm 1 2 13 mm 10 2 1 1 Venturi Adjustment NOTE If soot is present on the glass check log positionin...

Страница 37: ...r 15 minutes before making any adjustments Table 10 5 Restrictor Adjustment Guidelines Flame Appearance Draft Problem Solution Short flickering Excessive draft Not enough restriction Close baffle rest...

Страница 38: ...ds you 5 Reinstall baffle by resting the front of the baffle above flange along the inside top of firebox opening Tip the baffle against the firebox back wall and secure with 4 screws previously remov...

Страница 39: ...an 1 valve between the appliance and main gas line Pilot will not stay lit No propane in tank Check propane tank Refill if necessary Low gas pressure Consult a plumber or a gas supplier Can be caused...

Страница 40: ...0 2 2 Vent Restriction on page 37 Soot appears on glass Improper log placement Refer to Section 7 3 BW20 500 Log Set Installation on page 25 Improper venturi setting Venturi air shutter may need to be...

Страница 41: ...e connection at gas valve is full inserted and tight hand tight plus 1 4 turn Thermocouple reading below 15 millivolts Disconnect the thermocouple from valve Place one millivolt meter lead wire on the...

Страница 42: ...t Pilot and burner extinguish while in operation No propane in tank Check propane tank Refill if necessary Incorrect glass frame assembly installation Refer to section 7 2 Glass Frame Assembly on page...

Страница 43: ...n Refer to Section 6 0 Venting on page 20 Performed by Qualified Service Person Frequency Annually Action Examination of the vent system is required The flow of combustion and ventilation air must not...

Страница 44: ...ety system Pilot or Flame rectification device Visually check pilot light when in operation Continuous Pilot Ignition System Millivolt Ensure pilot flame impinges on thermocouple Clean pilot hold and...

Страница 45: ...al Park Drive Lakefield MN 56150 0577 USA BIR 20 MV and BIR 20 LE BIR 20 LE CONTROL BOARD AND PARTS Control Board Natural Gas BW20 140 S I T IPI Pilot Hood 700 598 Control Board Propane BW20 141 18 in...

Страница 46: ...og BW20 4 BW20 5 Log BW20 5 BW20 6 Log BW20 6 Rock Wool Embers 900 REMB GLASS AND GLASS GASKET 15 3 4 x 21 5 8 Standard Glass with Gasket 701 013T 1 1 8 Glass Gasket 900 006 Valance BW20 005 SAFETY BA...

Страница 47: ...t of but not limited to improper chimney venting installation will also render this warranty void 7 This warranty does not cover installation and operational related problems such as environmental con...

Страница 48: ......

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