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FOREWORD

HANDLING ELECTRIC AND HYDRAULIC EQUIPMENT

00-14

WA500-6

3.

Disconnections in wiring

If the wiring is held and the connectors are pulled apart,
components are lifted with a crane with the wiring still connected,
or a heavy object hits the wiring, the crimping of the connector
may separate, the soldering may be damaged, or the wiring may be
broken.

4.

High-pressure water entering connector

The connector is designed to make it difficult for water to enter
(drip-proof structure). If high-pressure water is sprayed directly on
the connector, water may enter the connector, depending on the
direction of the water jet. Be careful not to splash water over the
connector. The connector is designed to prevent water from
entering but, at the same time, if water does enter, it is difficult for
it to be drained. If water gets into the connector, the pins will be
short-circuited by the water. If any water gets in, immediately dry
the connector or take other appropriate action before passing
electricity through it.

5.

Oil or dirt stuck to connector

If oil or grease are stuck to the connector and an oil film is formed
on the mating surface between the male and female pins, the oil
will not let the electricity pass; there will be a defective contact. If
there is oil or grease stuck to the connector, wipe it off with a dry
cloth or blow it dry with compressed air and spray it with a contact
restorer.

★

When wiping the mating portion of the connector, be careful
not to use excessive force or deform the pins.

★

If there is oil or water in the compressed air, the contacts will
become even dirtier. Remove the oil and water from the
compressed air completely before cleaning with compressed
air.

Removing, Installing, and Drying Connectors and Wiring Harnesses

00

1.

Disconnecting connectors

A. Hold the connectors when disconnecting.

•

For connectors held by a screw, loosen the screw fully,
then hold the male and female connectors in each hand
and pull apart.

•

For connectors which have a lock stopper, press down the
stopper with your thumb and pull the connectors apart.

★

Never pull with one hand.

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Содержание WA500-6

Страница 1: ...ca Corp It is our policy to improve our products whenever it is possible and practical to do so We reserve the right to make changes or add improvements at any time without incurring any obligation to...

Страница 2: ...RAL 01 1 10 STRUCTURE FUNCTION AND MAINTENANCE STANDARD 10 1 20 STANDARD VALUE TABLES 20 1 30 TESTING AND ADJUSTING 30 1 40 TROUBLESHOOTING 40 1 50 DISASSEMBLY AND ASSEMBLY 50 1 60 AIR CONDITIONER 60...

Страница 3: ...00 7 00 8 00 9 00 10 00 11 00 12 00 13 00 14 00 15 00 16 00 17 00 18 00 19 00 20 00 21 00 22 00 23 00 24 00 25 00 26 00 27 00 28 00 29 00 30 00 31 00 32 00 33 00 34 00 35 00 36 00 37 00 38 00 39 Mark...

Страница 4: ...102 b 10 103 b 10 104 b 10 105 b 10 106 b 10 107 b Mark Page Rev 10 108 b 10 109 b 10 110 b 10 111 b 10 112 b 10 113 b 10 114 b 10 115 b 10 116 b 10 117 b 10 118 b 10 119 b 10 120 b 10 121 b 10 122 b...

Страница 5: ...0 231 b 10 232 b 10 233 b 10 234 b 10 235 b 10 236 b 10 237 b 10 238 b 10 239 b Mark Page Rev 10 240 b 10 241 b 10 242 b 10 243 b 10 244 b 10 245 b 10 246 b 10 247 b 10 248 b 10 249 b 10 250 b 10 251...

Страница 6: ...0 363 b 10 364 b 10 365 b 10 366 b 10 367 b 10 368 b 10 369 b 10 370 b 10 371 b Mark Page Rev 10 372 b 10 373 b 10 374 b 10 375 b 10 376 b 10 377 b 10 378 b 10 379 b 10 380 b 10 381 b 10 382 b 10 383...

Страница 7: ...b 10 490 b 10 491 b 10 492 b 10 493 b 10 494 b 10 495 b 10 496 b 10 497 b 10 498 b 10 499 b 10 500 b 10 501 b 10 502 b 10 503 b Mark Page Rev 10 504 b 10 505 b 10 506 b 20 1 b 20 2 b 20 3 b 20 4 b 20...

Страница 8: ...30 110 b 30 111 b 30 112 b 30 113 b 30 114 b 30 115 b Mark Page Rev 30 116 b 30 117 b 30 118 b 30 119 b 30 120 b 30 121 b 30 122 b 30 123 b 30 124 b 30 125 b 30 126 b 30 127 b 30 128 b 30 129 b 30 13...

Страница 9: ...3 b 40 14 b 40 15 b 40 16 b 40 17 b 40 18 b 40 19 b 40 20 b 40 21 b 40 22 b 40 23 b 40 24 b Mark Page Rev 40 25 b 40 26 b 40 27 b 40 28 b 40 29 b 40 30 b 40 31 b 40 32 b 40 33 b 40 34 b 40 35 b 40 36...

Страница 10: ...b 40 149 b 40 150 b 40 151 b 40 152 b 40 153 b 40 154 b 40 155 b 40 156 b Mark Page Rev 40 157 b 40 158 b 40 159 b 40 160 b 40 161 b 40 162 b 40 163 b 40 164 b 40 165 b 40 166 b 40 167 b 40 168 b 40...

Страница 11: ...40 278 b 40 279 b 40 280 b 40 281 b 40 282 b 40 283 b 40 284 b 40 285 b 40 286 b 40 287 b 40 288 b Mark Page Rev 40 289 b 40 290 b 40 291 b 40 292 b 40 293 b 40 294 b 40 295 b 40 296 b 40 297 b 40 298...

Страница 12: ...40 410 b 40 411 b 40 412 b 40 413 b 40 414 b 40 415 b 40 416 b 40 417 b 40 418 b 40 419 b 40 420 b Mark Page Rev 40 421 b 40 422 b 40 423 b 40 424 b 40 425 b 40 426 b 40 427 b 40 428 b 40 429 b 40 43...

Страница 13: ...40 542 b 40 543 b 40 544 b 40 545 b 40 546 b 40 547 b 40 548 b 40 549 b 40 550 b 40 551 b 40 552 b Mark Page Rev 40 553 b 40 554 b 40 555 b 40 556 b 40 557 b 40 558 b 40 559 b 40 560 b 40 561 b 40 56...

Страница 14: ...40 674 b 40 675 b 40 676 b 40 677 b 40 678 b 40 679 b 40 680 b 40 681 b 40 682 b 40 683 b 40 684 b Mark Page Rev 40 685 b 40 686 b 40 687 b 40 688 b 40 689 b 40 690 b 40 691 b 40 692 b 40 693 b 40 69...

Страница 15: ...0 b 40 801 b 40 802 b 50 1 b 50 2 b 50 3 b 50 4 b 50 5 b 50 6 b 50 7 b 50 8 b 50 9 b 50 10 b 50 11 b 50 12 b 50 13 b Mark Page Rev 50 14 b 50 15 b 50 16 b 50 17 b 50 18 b 50 19 b 50 20 b 50 21 b 50 22...

Страница 16: ...50 136 b 50 137 b 50 138 b 50 139 b 50 140 b 50 141 b 50 142 b 50 143 b 50 144 b 50 145 b Mark Page Rev 50 146 b 50 147 b 50 148 b 50 149 b 50 150 b 50 151 b 50 152 b 50 153 b 50 154 b 50 155 b 50 156...

Страница 17: ...50 267 c 50 268 b 50 269 b 50 270 b 50 271 b 50 272 b 50 273 b 50 274 b 50 275 b 50 276 b 50 277 b Mark Page Rev 50 278 b 50 279 b 50 280 b 50 281 b 50 282 b 50 283 b 50 284 b 50 285 b 50 286 b 50 28...

Страница 18: ...395 b 50 396 b 50 397 b 50 398 b 50 399 b 50 400 b 50 401 b 50 402 b 50 403 b 50 404 b 50 405 b 50 406 b 50 407 b 50 408 b 50 409 b Mark Page Rev 50 410 b 50 411 b 50 412 b 50 413 b 50 414 b 50 415 b...

Страница 19: ...61 d 60 62 d 90 1 b 90 2 b 90 3 b 90 4 b 90 5 b 90 6 b 90 7 b 90 8 b 90 9 b 90 10 b 90 11 b 90 12 b 90 13 b 90 14 b 90 15 b 90 16 b 90 17 b 90 18 b Mark Page Rev 90 19 b 90 20 b 90 21 b 90 22 b 90 23...

Страница 20: ...FOREWORD 00 2 18 d WA500 6 Mark Page Rev Mark Page Rev Mark Page Rev Mark Page Rev...

Страница 21: ...s and removed parts Always keep the tools and parts in their correct places Always keep the work area clean and make sure that there is no dirt or oil on the floor Smoke only in the areas provided for...

Страница 22: ...ve the cover 6 When removing components be careful not to break or damage the electrical wiring Damaged wiring may cause electrical fires 7 When removing piping stop the fuel or oil from spilling out...

Страница 23: ...es the judgment standards when inspecting disassembled parts 20 Standard Value Tables Section 20 explains the standard values for a new machine and judgment criteria for testing adjusting and troubles...

Страница 24: ...dditional pages Additional pages are indicated by a hyphen and numbered after the page number File as in the example Example Revised Edition Mark 00 When a manual is revised an edition mark bcd is rec...

Страница 25: ...slip and fall 5 Do not sling a heavy load with one rope alone but sling with two or more ropes symmetrically wound on to the load 6 Limit the hanging angle to 60 as a rule Do not sling a heavy load wi...

Страница 26: ...Operation Maintenance Manual provided with the crane in advance and operate the crane safely Precautions for Using Overhead Hoist Crane 00 1 Before starting work inspect the wire ropes brake clutch c...

Страница 27: ...ified position and raise the hook to at least 2 m 6 6 ft above the floor Do not leave the sling installed to the hook Selecting Wire Ropes 00 Use adequate ropes depending on the weight of parts to be...

Страница 28: ...y compressor oil for refrigerant R134a DENSO ND OIL8 VALEO THERMAL SYSTEMS ZXL100PG equivalent to PAG46 to its O rings See example of O ring in the graphic O rings are fitted to every joint of the hos...

Страница 29: ...ion of size of rotating shaft and hole and their relationship is shown in the graphic and this table Standard Clearance and Standard Value The clearance made when new parts are assembled is called the...

Страница 30: ...rmissible value is estimated from various tests or experiences in most cases it must be judged after considering the operating condition and customer s requirement Clearance Limit Parts can be used un...

Страница 31: ...more likely to be affected by the direct effects of rain water heat or vibration Furthermore during inspection and repair operations they are frequently removed and installed again so they are likely...

Страница 32: ...take other appropriate action before passing electricity through it 5 Oil or dirt stuck to connector If oil or grease are stuck to the connector and an oil film is formed on the mating surface betwee...

Страница 33: ...connector portion If the machine is left disassembled for a long time it is particularly easy for improper contact to occur Always cover the connector 2 Connecting connectors A Check the connector vi...

Страница 34: ...ector cannot be corrected easily remove the clamp and adjust the position If the connector clamp has been removed be sure to return it to its original position Check also that there are no loose clamp...

Страница 35: ...risk that oil in the air may cause defective contact Remove all oil and water from the com pressed air before blowing with air ii Dry the inside of the connector with a dryer If water gets inside the...

Страница 36: ...rrying out arc welding on the body disconnect all wiring harness connectors connected to the controller Fit an arc welding ground close to the welding point Troubleshooting Electric Circuits 00 1 Alwa...

Страница 37: ...bags to prevent any dirt or dust from entering If the opening is left open or is blocked with a rag there is danger of dirt entering or of the surrounding area being soiled by leaking oil Do not use...

Страница 38: ...flushing is carried out with flushing oil and secondary flushing is carried out with the specified hydraulic oil 7 Cleaning operations After repairing the hydraulic equipment pump control valve etc o...

Страница 39: ...or 1 according to the following procedure 1 Slide lock L1 to the right 2 While pressing lock L2 pull out connector 1 toward you 3 Even if lock L2 is pressed connector 1 cannot be pulled toward you if...

Страница 40: ...ccording to the following procedure While pressing lock C pull out connector 3 in the direction of the arrow 114 engine see graphic If the lock is on the underside use flat head screwdriver 1 since yo...

Страница 41: ...ng lock D pull out connector 4 in the direction of the arrow 95 125 170 12V140 engines While pressing lock E of the connector pull out connector 5 in the direction of the arrow Connector Sensor SUMITO...

Страница 42: ...procedure A Turn housing H1 in the direction of the arrow When the connector is unlocked housing H1 becomes heavy to turn B Pull out housing H1 in the direction of the arrow Housing H1 is left on the...

Страница 43: ...show their installation position to prevent any mistake when installing Check the number and thickness of the shims and keep in a safe place When raising components be sure to use lifting equipment of...

Страница 44: ...cting wiring connectors clean the connector to remove all oil dirt or water then connect securely When using eyebolts check that there is no deformation or deterioration screw them in fully and align...

Страница 45: ...YSTEM Cylinder Head in the Disassembly and Assembly section 3 Checking engine piping for damage and looseness Intake and exhaust system Check the piping for damage the mounting bolts and nuts for loos...

Страница 46: ...lows out prepare a container to receive the oil Connection 00 1 Hold the hose adapter 1 or hose 5 and insert it in the mating adapter 3 aligning them with each other Do not hold the rubber cap portion...

Страница 47: ...the hexagonal portion at the male end 2 Hold in the condition in Step 1 and turn the lever 4 to the right clockwise 3 Hold in the condition in Steps 1 and 2 and pull out the whole body 2 to disconnec...

Страница 48: ...at the male end 2 Hold in the condition in Step 1 and push until the cover 3 contacts surface a of the hexagonal portion at the male end 3 Hold in the condition in Step 1 and pull out the whole body...

Страница 49: ...129 9040 250 g Polyethylene container Used as sealant for machined holes Holtz MH 705 790 126 9120 75 g Tube Used as heat resisting sealant for repairing engine Three bond 1735 179 129 9140 2 g Polyet...

Страница 50: ...ype Used as sealant for flywheel housing intake manifold oil pan thermostat housing etc Three bond 1211 790 129 9090 100 g Tube Used as heat resisting sealant for repairing engines Molybdenum disulphi...

Страница 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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