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Komatsu SK1020-5N, Руководство по эксплуатации и техническому обслуживанию

Компания Komatsu SK1020-5N - многофункциональная строительная техника. Для правильной эксплуатации и обслуживания необходимо иметь Operation & Maintenance Manual. Вы можете скачать это руководство бесплатно на нашем сайте. manualshive.com. Убедитесь, что всегда под рукой правильная информация для работы с вашим оборудованием.

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INTRODUCTION

0-14

SK1020-5N/SK1020-5NA

After the Period of Inactivity  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-101

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2-101

How to Move the Machine   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2-101
Fuel is Completely Depleted  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2-101
Discharged Battery   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2-102

Charging the Battery   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2-103
Starting the Engine with Booster Cables  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2-103

Other Troubles  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2-105

Electrical Circuit   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2-105
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2-106
Engine   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2-107
Hydrostatic Transmission   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-108

MAINTENANCE

GUIDE TO MAINTENANCE   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-2
MAINTENANCE NOTES   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-3

Notes Regarding the Engine   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-3

Engine Oil   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-3
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-4
Fuel   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-4

Notes Regarding the Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Notes Regarding the Electrical System  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-4
Notes Regarding Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-5
Wear Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-5

FUEL, COOLANT AND LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-6

Selection According to the Ambient Temperature   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-6
Grease   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-6

APPROVED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES   . . . . . . . . . . . . . . . .  3-9
LUBRICATION DIAGRAMS   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-11

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-11

PERIODIC REPLACEMENT OF COMPONENTS FOR SAFETY  . . . . . . . . . . . . . . . . . . . . . . . . .  3-12

Critical Parts for Safety  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-13

Fuel Supply System  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-13
Standard Flow Hydraulic System   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-14
Super Flow Hydraulic System  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-16
Operator’s Safety  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-18

TIGHTENING TORQUE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-19

Standard Torque for Bolts and Nuts   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-19
Specific Torques   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-19

MAINTENANCE PLAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-20

When Required   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-22

Air Cleaner Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-22
Tire Rotation   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-23
Draining the Fuel Tank   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-24
Releasing the Parking Brake  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Checking the Battery Charge Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-26

Checks Before Starting   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-27

Various Checks   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-27

Содержание SK1020-5N

Страница 1: ...p It is our policy to improve our products whenever it is possible and practical to do so We reserve the right to make changes or add improvements at any time without incurring any obligation to insta...

Страница 2: ...Find manuals at https best manuals com...

Страница 3: ...0 1 0INTRODUCTION SK1020 5N SK1020 5NA Find manuals at https best manuals com...

Страница 4: ...e personnel must read this manual thoroughly before operating or maintaining this machine This manual should be kept near or with the machine for reference and periodically reviewed by all person nel...

Страница 5: ...situation which if not avoided could result in death or serious injury Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to a...

Страница 6: ...PING TILLER POWER RAKE PREPARATOR SCARIFIER ROAD REPAIR COLD PLANER Non approved This paragraph describes some of the improper or unauthorized uses of the machine since it is impossible to predict all...

Страница 7: ...time for the various components If the machine is subjected to excessive or severe work loads at the beginning of its operation its functions will be greatly reduced or damaged Every new machine must...

Страница 8: ...It is a good idea to record this information in this manual see SERIAL NUMBERS AND DISTRIBUTOR INFORMATION on page 0 8 All views indicated below are viewed from the operator s position Machine Serial...

Страница 9: ...rial Number The serial number of the travel reduction gear is stamped on the plate positioned on the hydraulic motor cover Cab Serial Number The cab serial number is stamped on the plate positioned on...

Страница 10: ...SK1020 5NA SERIAL NUMBERS AND DISTRIBUTOR INFORMATION Model SK1020 5N or SK1020 5NA Machine Engine Travel reduction gear Cab Excavator if installed Distributor Address Phone Contacts NOTES Find manual...

Страница 11: ...CONTENTS 0 9 SAFETY SAFETY LABELS 1 2 Example of Safety Label Using Words 1 2 Example of Safety Label Using Pictogram 1 2 SAFETY AND WARNING DECALS 1 3 Location of the Safety Decals 1 3 Location of th...

Страница 12: ...venting Damage Caused by the Work Equipment 1 40 Working on Loose Ground 1 40 Parking the Machine 1 41 TRANSPORTING THE MACHINE 1 42 Loading and Unloading the Machine 1 42 The Route 1 42 BATTERY 1 43...

Страница 13: ...4 Parking Brake Warning Light 2 15 Speed Increase Indicator Light 2 15 Floating Device Indicator Light 2 15 Direction Indicator Light If Equipped 2 15 Working Light Indicator Light 2 16 Safety Device...

Страница 14: ...nes 2 38 Super Flow Hydraulic System Control Five Lines 2 39 Speed Increase Control 2 40 Floating Device Control 2 40 Pattern Shifting Control 2 41 Right Stabilizer Control 2 43 Left Stabilizer Contro...

Страница 15: ...ENGINE 2 84 TRANSPORTING THE MACHINE 2 85 Loading and Unloading 2 85 Transport 2 86 HOW TO LIFT THE MACHINE 2 86 Front Lifting Eye 2 87 Rear Lifting Eye 2 88 Lifting the Machine 2 88 COLD WEATHER PRE...

Страница 16: ...System 3 4 Notes Regarding Lubrication 3 5 Wear Parts List 3 5 FUEL COOLANT AND LUBRICANTS 3 6 Selection According to the Ambient Temperature 3 6 Grease 3 6 APPROVED SYNTHETIC BIODEGRADABLE LUBRICANTS...

Страница 17: ...After the First 500 Hours of Operation 3 40 Maintenance Every 500 Hours of Operation 3 41 Changing the Fuel Filter 3 41 Changing the Hydraulic Oil Drain Filter 3 42 Cleaning the Water Separator 3 43...

Страница 18: ...ment 5 5 Connecting the Excavator 5 5 Connecting the Hydraulic Circuit 5 6 Connecting the Return Circuit with Direct Drainage into the Tank 5 8 Preparing the Machine for the Use of the Excavator 5 8 U...

Страница 19: ...make sure that you fully understand the precautions described in this manual and the safety labels on the machine Read and follow all safety precautions Failure to do so may result in serious injury o...

Страница 20: ...e type of hazardous condition is displayed inside a triangle and the method of avoiding the hazardous condition is shown inside the circle Komatsu cannot predict every circumstance that might involve...

Страница 21: ...a solution of water and detergent Do not use fuel petroleum based products or solvents If the decals are damaged they must be replaced before operating the machine When a component provided with a saf...

Страница 22: ...SAFETY 1 4 SK1020 5N SK1020 5NA...

Страница 23: ...rnings in manual and in labels on machine Keep manual in machine cab near operator Contact Komatsu distributor for a replacement manual 2 Height Decal 37C 98 11211 Hazardous voltage hazard Serious inj...

Страница 24: ...sure no one is on or near machine or in area of operation Use spotter if view is obstructed Follow above instructions even if machine is equipped with travel alarm and mirrors Do not risk serious inju...

Страница 25: ...place any part of your body near the swing area of the machine 5 Warning Decal 37C 98 11211 KEEP OUT OF THIS AREA Do not risk serious injury or death 6 Block wheels 37C 98 11211 Block wheels to preve...

Страница 26: ...al 37A 98 12180 EXPLOSIVE GASES When attaching booster cables always make last connection on machine frame away from battery to avoid sparks at the battery Keep cigarettes flames and sparks away from...

Страница 27: ...tor or place one close to a fire 4 Never attempt to attach a part to or bore a hole in the accumula tor s wall 5 Always completely exhaust the accumulator of all contami nated gas when disassembling o...

Страница 28: ...d fan belt DO NOT RISK SERIOUS INJURY 14 Do Not Use Ether 37A 98 12150 DO NOT USE ETHER Engine equipped with electric heater Using ether as a starting aid may cause explosion Do not risk serious injur...

Страница 29: ...1020 5NA 1 11 16 Seat Belt Warning 37C 98 11211 ALWAYS USE SEAT BELT Avoid being crushed DO NOT jump if machine tips Do not risk serious injury or death 17 Warning Decal 37C 98 11211 Do not risk serio...

Страница 30: ...pin 3 Lower loader arm safety support onto cylinder rod 4 Slowly lower loader arm until safety support fully engages cylinder and stops arm movement 5 Install retaining pin inside loader arm safety s...

Страница 31: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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