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Solenoid Valve................................................................................................................. 5-89
Vent Valve....................................................................................................................... 5-89
Interface Module.............................................................................................................. 5-89
Injectors .......................................................................................................................... 5-90
Grease Pressure Failure Switch ....................................................................................... 5-91
Relief Valve (unloader valve) ............................................................................................ 5-91

SYSTEM OPERATION ........................................................................................................... 5-91

Filling The Reservoir ........................................................................................................ 5-91
Priming The Automatic Lubrication System........................................................................ 5-92

PREVENTIVE MAINTENANCE PROCEDURES ...................................................................... 5-92

Daily Lubrication System Inspection.................................................................................. 5-92
250 Hour Inspection......................................................................................................... 5-93
1000 Hour Inspection ....................................................................................................... 5-93

SYSTEM CHECKOUT ............................................................................................................ 5-93

General Checks............................................................................................................... 5-93
Lubrication Cycle Operation ............................................................................................. 5-94

RESERVE ENGINE OIL SYSTEM (if equipped) .............................................................................. 5-95

Operation ........................................................................................................................ 5-95
LED Monitor Light ............................................................................................................ 5-96
Changing Oil ................................................................................................................... 5-96

OPERATOR CAB AND CONTROLS

CAB INTERIOR .............................................................................................................................. 6-2
STEERING WHEEL AND CONTROLS............................................................................................. 6-3

Horn Button....................................................................................................................... 6-3
Tilt / Telescope Lever ......................................................................................................... 6-3
Multi-Function Turn Signal Switch ....................................................................................... 6-3
Turn Signal Operation ........................................................................................................ 6-3
High Beam Headlight Operation ......................................................................................... 6-3
Windshield Wiper Operation ............................................................................................... 6-3

PEDALS AND RETARDER LEVER .................................................................................................. 6-5

Dynamic Retarding ............................................................................................................ 6-5
Retarder Lever .................................................................................................................. 6-5
Brake/Retarder Pedal ........................................................................................................ 6-5
Accelerator Pedal .............................................................................................................. 6-5

OVERHEAD PANEL AND DISPLAYS............................................................................................... 6-6

Radio Speakers................................................................................................................. 6-6
Warning Alarm Buzzer ....................................................................................................... 6-6
Cab Radio......................................................................................................................... 6-6
Air Cleaner Vacuum Gauges .............................................................................................. 6-6
KomVision™ Panel ............................................................................................................ 6-6

CENTER CONSOLE ....................................................................................................................... 6-7

Directional Control Lever .................................................................................................... 6-7
Override/Fault Reset Switch ............................................................................................... 6-7
Engine Stop Switch............................................................................................................ 6-7
Window Control Switches................................................................................................... 6-8
Hoist Control Lever ............................................................................................................ 6-8
Raising The Dump Body .................................................................................................... 6-8
Lowering The Dump Body .................................................................................................. 6-8
Retard Speed Control (RSC) Adjust Dial ............................................................................. 6-8
Retard Speed Control (RSC) Switch ................................................................................... 6-9
Data Store Button .............................................................................................................. 6-9
12V Auxiliary Power Outlets ............................................................................................... 6-9
Fire Suppression Control Outlet .......................................................................................... 6-9
Communication Radio Outlet .............................................................................................. 6-9

8

930E-4

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Содержание 930E-4

Страница 1: ...It is our policy to improve our products whenever it is possible and practical to do so We reserve the right to make changes or improvements at any time without incurring any obligation to install such changes on products sold previously Due to this continuous program of research and development revisions may be made to this publication It is recommended that customers contact their distributor fo...

Страница 2: ...Find manuals at https best manuals com ...

Страница 3: ...ric 2 12 Temperature Conversions 2 13 GENERAL SAFETY GENERAL SAFETY 3 2 Safety Rules 3 2 Truck Safety Features 3 2 Clothing And Personal Items 3 2 Unauthorized Modification 3 2 Leaving The Operator s Seat 3 2 Mounting And Dismounting 3 2 Fire Extinguishers And First Aid Kits 3 3 Precautions For High Temperature Fluids 3 3 Asbestos Dust Hazard Prevention 3 3 Fire Prevention 3 3 ROPS Precautions 3 3...

Страница 4: ...ERFORMING MAINTENANCE 3 13 Securing The Dump Body 3 13 DURING MAINTENANCE 3 14 Warning Tag 3 14 Proper Tools 3 14 Attachments 3 14 Working Under The Machine 3 14 Keeping The Machine Clean 3 14 Adding Fuel Or Oil To The Machine 3 14 Radiator Coolant Level 3 15 Use Of Lighting 3 15 Handling High Pressure Hoses 3 15 Precautions With High Pressure Oil 3 15 Maintenance Near High Temperatures And High P...

Страница 5: ...adder System Description 5 7 Ladder System Operation 5 7 In Cab Control Panel 5 8 Ground Level Control Box 5 10 Emergency Down Valve 5 11 PRE SHIFT BRAKE TEST 5 12 Operation 5 12 Service Brake Test 5 13 Parking Brake Test 5 13 Retard System Test 5 14 Brake Test Exit Criteria 5 14 TRUCK OPERATION 5 15 ENGINE START UP SAFETY 5 15 After Engine Has Started 5 15 MACHINE OPERATION SAFETY PRECAUTIONS 5 1...

Страница 6: ...bject Clear 5 38 START UP INSPECTION 5 38 FUEL DEPLETION 5 39 SAFE PARKING PROCEDURES 5 39 NORMAL ENGINE SHUTDOWN PROCEDURE 5 40 DISABLED TRUCK CONNECTORS 5 41 GENERAL INFORMATION 5 41 HOIST SYSTEM 5 41 Hookup 5 41 Dumping Procedure 5 41 TOWING 5 43 SPECIAL WIRING HARNESS 5 43 TOWING PROCEDURE 5 43 PAYLOAD METER IV SYSTEM 5 46 GENERAL INFORMATION 5 46 Data Summary 5 46 Data Gathering 5 46 COMPONEN...

Страница 7: ...Inclinometers 5 63 Gauge Display Units 5 64 Pressure Sensor Units for RTD web page only 5 64 Date and Time 5 64 Payload Gain Factor 5 64 Payload Light Test 5 64 Truck Tare Reset 5 64 Truck Data Configuration 5 65 Inclinometer Calibration 5 65 Overload Threshold 5 66 Clean Truck Tare 5 67 Tare Reset 5 69 Custom Truck Configuration 5 69 Field Software Update 5 70 Viewing Haul Cycle Data 5 72 Downloa...

Страница 8: ...ever 6 3 Multi Function Turn Signal Switch 6 3 Turn Signal Operation 6 3 High Beam Headlight Operation 6 3 Windshield Wiper Operation 6 3 PEDALS AND RETARDER LEVER 6 5 Dynamic Retarding 6 5 Retarder Lever 6 5 Brake Retarder Pedal 6 5 Accelerator Pedal 6 5 OVERHEAD PANEL AND DISPLAYS 6 6 Radio Speakers 6 6 Warning Alarm Buzzer 6 6 Cab Radio 6 6 Air Cleaner Vacuum Gauges 6 6 KomVision Panel 6 6 CENT...

Страница 9: ...er Air Conditioner Vents 6 19 Status Indicator Light Panel 6 19 Hydraulic Oil Temperature Gauge 6 19 Coolant Temperature Gauge 6 19 Speedometer Digital Display 6 19 Fuel Level Gauge 6 19 Drive System Temperature Gauge 6 20 Hazard Warning Light Switch 6 20 Pre Shift Brake Test Switch 6 20 Wheel Brake Lock Control Switch 6 20 Rest Switch 6 20 Engine Warm Up 6 21 Heated Mirror Switch Optional 6 21 Ro...

Страница 10: ...lus Downloading Procedure 6 31 Location Of Downloaded Files 6 31 UPLOADING KOMTRAX Plus DATA 6 32 ORBCOMM 6 34 KOMATSU WIRELESS BRIDGE KWB 6 35 General Information 6 35 VHMS DOWNLOADS 6 35 General Information 6 35 VHMS Downloading Procedure 6 36 ONBOARD CONTROLLER ACCESS 6 36 Wireless Access 6 36 Wireless Access Procedure 6 36 Wired Access 6 37 Wired Access Procedure 6 37 CHANGING A LAPTOP S IP AD...

Страница 11: ...Y 1000 HOURS LUBRICATION AND MAINTENANCE 7 19 EVERY 4000 HOUR MAINTENANCE 7 20 EVERY 5000 HOUR MAINTENANCE 7 21 SPECIFICATIONS MAJOR COMPONENT DESCRIPTION 8 2 Truck and Engine 8 2 Traction Alternator 8 2 Main Control Cabinet 8 2 AC Induction Traction Motorized Wheels 8 2 Suspension 8 2 Operator s Cab 8 2 Power Steering 8 2 Dynamic Retarding Grid 8 2 Brake System 8 2 SPECIFICATIONS 8 3 Engine 8 3 A...

Страница 12: ... 9 6 CD PLAYER 9 7 Playing A Compact Disc 9 7 Playing An MP3 DISC 9 7 CD Mode Displays 9 7 Button Functions 9 7 MP3 PLAYER 9 9 Playing MP3 Files 9 9 MP3 Mode Displays 9 9 Button Functions 9 9 iPod 9 11 Playing An iPod 9 11 iPod Mode Displays 9 11 Button Functions 9 11 WEATHERBAND USA Only 9 13 TROUBLESHOOTING 9 14 Tips About the Audio System 9 14 Understanding Radio Reception 9 14 Care Of The Comp...

Страница 13: ...INTRODUCTION 930E 4 1 1 ...

Страница 14: ...system The product identification number vehicle serial number contains information which will identify the original manufacturing bill of material for this unit This complete number will be necessary for proper ordering of many service parts and or warranty consideration The GVW is what determines the load on the drive train frame tires and other components The vehicle design and application guid...

Страница 15: ...0 Komatsu Dr Cartersville GA 30121 United States of America Phone 678 721 3310 Email KACTECHPUBS KOMATSUNA COM If there is ever a question regarding the information in a particular section refer to the manual form number and use the address shown above to correspond The illustrations used in this manual are typical of the component shown and may not be an exact reproduction of what is found on the...

Страница 16: ... operating or maintaining this machine This manual should be kept in or near the machine for reference and periodically reviewed by all personnel who will come into contact with it California Proposition 65 Warnings Diesel engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer birth defects or other reproduc...

Страница 17: ...GER identifies a specific potential hazard WHICH WILL RESULT in either INJURY OR DEATH if proper precautions are not taken WARNING identifies a specific potential hazard WHICH COULD RESULT in either INJURY OR DEATH if proper precautions are not taken CAUTION is used for general reminders of proper safety practices OR to direct the reader s attention to avoid unsafe or improper practices which may ...

Страница 18: ...TRUCK MODEL ILLUSTRATION INTRODUCTION TRUCK MODEL ILLUSTRATION A 2 0000072148 1 6 930E 4 ...

Страница 19: ...cations accordingly use of such parts may compromise the safe operation of Komatsu products and place the operator and others in danger should the part fail Komatsu is also aware of repair companies that will rework or modify an OEM part for reuse in critical systems Komatsu does not generally authorize such repairs or modifications for the same reasons as noted above Use of non OEM parts places f...

Страница 20: ...NON OEM PARTS IN CRITICAL SYSTEMS INTRODUCTION 1 8 930E 4 ...

Страница 21: ...STANDARD CHARTS AND TABLES 930E 4 2 1 ...

Страница 22: ...ads of standard fasteners where standard torque values are applied The use of special friction reducing lubricants will significantly alter the clamping force being applied to fasteners during the tightening process If special friction reducing lubricants are used with the standard torque values listed in this chapter excessive stress and possible breakage of the fasteners may result Where the tor...

Страница 23: ...se see list this page to achieve the same clamping forces provided below NOTE Torques are calculated to give a clamping force of approximately 75 of proof load The maximum torque tolerance shall be within 10 of the torque value shown In the following table under Capscrew Size the first number represents the shank diameter mm The second number represents thread pitch in millimeters Example M20 x 2 ...

Страница 24: ... Grade 5 Torque Grade 8 N m ft lb kg m N m ft lb kg m 1 4 20 9 5 7 0 97 13 6 10 1 38 1 4 28 10 8 8 1 11 14 9 11 1 52 5 16 18 20 3 15 2 07 28 21 2 90 5 16 24 22 16 2 21 30 22 3 04 3 8 16 34 25 3 46 47 35 4 84 3 8 24 41 30 4 15 54 40 5 5 7 16 14 54 40 5 5 79 58 8 0 7 16 20 61 45 6 2 84 62 8 57 1 2 13 88 65 9 122 90 12 4 1 2 20 95 70 9 7 129 95 13 1 9 16 12 122 90 12 4 169 125 17 3 Standard Tightenin...

Страница 25: ...ightening Torque for SAE Hex Head and 12 Point Grade 9 Capscrews Capscrew Size 1 Torque N m Torque ft lb Torque kg m 0 250 20 16 12 1 7 0 312 18 33 24 3 3 0 375 16 57 42 5 8 0 438 14 95 70 9 7 0 500 13 142 105 14 5 0 562 12 203 150 20 7 0 625 11 278 205 28 3 0 750 10 488 360 49 7 0 875 9 780 575 79 4 1 000 8 1166 860 119 1 000 12 1240 915 126 1 125 7 1670 1230 170 Standard Tightening Torque for SA...

Страница 26: ...0 Kilogram meters kg m 10 10 14 66 48 6 7 12 17 112 83 11 5 16 22 279 206 28 5 Flared Tube And Hose Fittings Table 2 6 Tightening Torque For Flared Tube And Hose Fittings Thread Diameter of Nut mm Width Across Flat mm Newton meters N m 10 Foot Pounds ft lb 10 Kilogram meters kg m 10 14 19 25 18 2 5 18 24 50 36 5 22 27 80 58 8 24 32 140 101 14 30 36 175 130 18 33 41 195 145 20 36 46 245 180 25 42 5...

Страница 27: ... N m Foot Pounds ft lb 2 0 125 0 312 24 5 1 4 1 3 0 188 0 375 24 11 4 8 3 4 0 250 0 438 20 16 4 12 3 5 0 312 0 500 20 20 4 15 3 6 0 375 0 562 18 24 7 18 5 8 0 500 0 750 16 40 7 30 5 10 0 625 0 875 14 54 7 40 5 12 0 750 1 062 12 75 7 55 5 14 0 875 1 188 12 88 7 65 5 16 1 000 1 312 12 108 7 80 5 20 1 250 1 625 12 136 14 100 10 24 1 500 1 875 12 163 14 120 10 32 2 000 2 500 12 312 27 230 20 930E 4 2 ...

Страница 28: ...Sealant ft lb Without Sealant N m Without Sealant ft lb 2 0 125 27 20 4 15 3 27 7 20 5 4 0 250 18 27 7 20 5 34 7 25 5 6 0 375 18 34 7 25 5 48 7 35 5 8 0 500 14 48 7 35 5 61 7 45 5 12 0 750 14 61 7 45 5 75 7 55 5 16 1 000 11 50 75 7 55 5 88 7 65 5 20 1 250 11 50 95 7 70 5 108 7 80 5 24 1 500 11 50 108 7 80 5 129 14 95 10 32 2 000 11 50 129 14 95 10 163 14 120 10 2 8 930E 4 ...

Страница 29: ...ot Pounds ft lb 2 0 125 0 312 24 4 3 4 2 3 0 188 0 375 24 7 3 5 2 4 0 250 0 438 20 11 4 8 3 5 0 312 0 500 20 14 4 10 3 6 0 375 0 562 18 18 4 13 3 8 0 500 0 750 16 33 7 24 5 10 0 625 0 875 14 43 7 32 5 12 0 750 1 062 12 65 7 48 5 14 0 875 1 188 12 73 7 54 5 16 1 000 1 312 12 98 7 72 5 20 1 250 1 625 12 109 7 80 5 24 1 500 1 875 12 109 7 80 5 32 2 000 2 500 12 130 14 96 10 930E 4 2 9 ...

Страница 30: ... Fittings Size Code Tube Size O D Threads UNF 2B Newton meters N m Foot Pounds ft lb 4 0 250 0 438 20 15 1 11 1 6 0 375 0 562 18 24 3 18 2 8 0 500 0 750 16 48 5 35 4 10 0 625 0 875 14 69 7 51 5 12 0 750 1 062 12 96 10 71 7 16 1 000 1 312 12 133 8 98 6 20 1 250 1 625 12 179 10 132 7 24 1 500 1 875 12 224 20 165 15 2 10 930E 4 ...

Страница 31: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com ...

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