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Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.1.1

Page 2

EDU 2AE/TOP power supply and control units are an innovative system for controlling the torque of any
current control PLUTO electric screwdriver: PLUTO 3, PLUTO 6, PLUTO 10, PLUTO 15, PLUTO 20 and

PLUTO  35,  either  inline, pistol,  with angle  head  or  for  automation.  It’s  also  possible  to  use the  following

clutch models: PLUTO 3FR, PLUTO 5FR and PLUTO 7FR.

EDU 2AE/TOP delivers all the advantages of precision torque control electric tools at a fraction of the price
of transdurized tools.
The  state-of-the-art  electronic  control  circuit  cuts  the  power  supply  to  the  motor  calculating  the  correct
torque in response to 3 parameters; voltage, frequency and current, according to the selected options.

Model

Torque (Nm)

Speed

SOFT

HARD

Min

Max

PLUTO 3

0,3-2,0

0,3-3,0

370

1200

PLUTO 6

0,5-6,0

0,5-8,0

200

920

PLUTO 10

2,0-8,0

1,5-10,0

110

600

PLUTO 15

2,0-15,0

2,0-15,0

60

320

PLUTO 20

2,0-18,0

2,0-20,0

40

210

PLUTO 35

2,0-35,0

2,0-35,0

40

140

With angle head (PLUTO ANG)

PLUTO 08 ANG

1,0-6,5

1,0-8,0

110

600

PLUTO 15 ANG

2-13,0

2,0-13,0

100

320

PLUTO 20 ANG

2,0-17,0

2,0-19,0

60

210

With clutch (PLUTO FR)

PLUTO 3FR

0,5-3,2

-

800

1300

PLUTO 5FR

0,7-5,0

-

600

1000

PLUTO 7FR

1,5-7,0

-

350

600

IMPORTANT:  EDU  2AE/TOP  is  a highly  accurate  unit  but  it  is  critically  important  to  select  the
correct options to ensure that proper torque is being applied. Read the menu description carefully and
in case you are unsure please contact Kolver for support information.

Turn the unit on through the on/off switch on the back panel. The unit will carry a general system check and
the words

waiting connection

” will appear

on the last line of the display. If the connection with the motor

control board is successful the following screen will be displayed:

K o l v e r

S . R . L .

E D U

2 A E

T O P

V e r s i o n

1 . 0

l o a d i n g . . .

Содержание EDU 2AE/TOP

Страница 1: ...0 V DC 200 VA FUSE 3 15 A DIMENSIONS 190 x 205 x h120 mm WEIGHT 4 Kg DECLARATION OF CONFORMITY KOLVER S r l declares that the new tool here described control unit model EDU 2AE is in conformity with t...

Страница 2: ...6 0 5 6 0 0 5 8 0 200 920 PLUTO 10 2 0 8 0 1 5 10 0 110 600 PLUTO 15 2 0 15 0 2 0 15 0 60 320 PLUTO 20 2 0 18 0 2 0 20 0 40 210 PLUTO 35 2 0 35 0 2 0 35 0 40 140 With angle head PLUTO ANG PLUTO 08 ANG...

Страница 3: ...to save the value The selected values will be immediately operational even if you are still in the menu screen Repeat the sequence for all the parameters you wish to change and then push ESC to return...

Страница 4: ...f each cycle ATTENTION Every time you enter the menu the number of screws will reset ME NU P R 1 3 M o d e l P L U T O 1 0 4 T o r q u e 1 0 5 J o i n t SO F T 3 Model you can select the screwdriver t...

Страница 5: ...urate torque values we suggest selecting a shorter time and then increase it step by step until finding the optimum time Torque reached during the Brake Time won t activate the torque signal and the m...

Страница 6: ...ver see point 3 If the torque is set on MAX the unscrewing torque is about 20 higher than the possible maximum torque so that it is always possible to unscrew the tightened screw we suggest leaving th...

Страница 7: ...on you make a screwing cycle on your assembly and compare the value you see on the main screen display with the value you see on a torque tester for example a mini K or a K model Let s say you notice...

Страница 8: ...is function If you set ON you can choose among six working conditions see T A specific instructions ME NU P R 1 2 7 S t a r t i n g T o r 2 8 A n g m i n 2 9 A n g m a x 27 Starting Tor Starting torqu...

Страница 9: ...nit 5 Aut res seq If ON the control unit automatically resets after the end of the sequence If OFF it is necessary to press OK at the end of each sequence OPTION MENU O P T I ON ME N U OK c h a n g e...

Страница 10: ...eed or type of joint the unit will need to be recalibrated If the screwing cycle during calibration isn t carried out correctly or if you re not sure of the value it s possible to repeat it A wrong sc...

Страница 11: ...and the displayed values are the default ones or the ones set during the previous calibration if done before USE OF T A Torque Angle Choose the T A mode see point 26 Modify function on the program me...

Страница 12: ...mode gives priority to the angle to be reached The value is measured starting from a tightening torque percentage Starting from the preset threshold torque see point 27 the system will start counting...

Страница 13: ...at is carried out starting from the moment in which the lever is pressed INTERPRETATION OF ACOUSTIC SIGNALS The control unit emits sounds which help you understand if the fastening operation has been...

Страница 14: ...Manual EDU 2AE TOP e EDU 2AE TOP TA Rev 1 1 Page 14 I O CONNECTIONS...

Страница 15: ...signal It activates every time the torque is reached and it resets when the lever or remote start is released Signal is 24VDC INPUT 6 T A INPUT External input for making the control unit start to cou...

Страница 16: ...key function to reser remote errors 5 RESET EXT If enabled see point 4 OK ESC commands in the option menu it resets program or sequence according to the preset function see point 5 Reset in the option...

Страница 17: ...D This signal works in parallel with the yellow led on the front panel 4 SEQUENCE END It indicates the end of a sequence if enabled 5 NOK T A It activates if any angle error occurs 6 PR OK It activate...

Страница 18: ...gram 2 3 OUTPUT 3 It indicates you re using program 3 4 OUTPUT 4 It indicates you re using program 4 5 OUTPUT 5 It indicates you re using program 5 6 OUTPUT 6 It indicates you re using program 6 7 OUT...

Страница 19: ...key function 15 ESC EXT If enabled see point 4 OK ESC in the option menu ESC key function to reset remote errors 16 RESET EXT If enabled see point 4 OK ESC in the option menu it resets program or seq...

Страница 20: ...ROUBLE SHOOTING ERROR PROBLEM SOLUTION 0 waiting connection doesn t turn into system ready after it s been switched on Check flat connector inside the unit 1 tightened screw is displayed on the status...

Страница 21: ...een released while tightening Such error can be enabled or disabled through PROGRAM MENU see point 18 on the program menu 16 Error loosen torque is displayed on the status bar The torque signal is dis...

Страница 22: ...rewing result correct or incorrect OK the torque has been correctly reached all the selected parameters are satisfied and the control unit will give out a beep sound of 0 5 sec NOK the torque has been...

Страница 23: ...Manual EDU 2AE TOP e EDU 2AE TOP TA Rev 1 1 Page 23 EXPLODED VIEW...

Страница 24: ...26 11 EDU 2AE TOP Front panel 1 819002 12 EDU 2AE TOP membrane EDU 2AE TOP TA membrane 1 819004 819006 13 M12 5 pins connector nut M12 8 pins connector nut 1 201666 R1 201766 LTA 14 M3 washer h0 5 mm...

Страница 25: ...repair or replace free of charge such items 3 This guarantee does not cover repair or replacement required as a consequence of products which have been abused misused or modified or which have been re...

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