Kohler COMMAND CH18-CH26 Скачать руководство пользователя страница 112

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Содержание COMMAND CH18-CH26

Страница 1: ...6 59 0 18 25 217 5 1 6 7 200 1 ...

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Страница 3: ...on 5 Fuel System and Governor Section 5A LPG Fuel Systems Section 5B Electronic Fuel Injection EFI Fuel System Section 6 Lubrication System Section 7 Retractable Starter Section 8 Electrical System and Components Section 9 Disassembly Section 10 Inspection and Reconditioning Section 11 Reassembly Section 12 Clutch 2 1 8 9 10 11 12 4 5 6 7 3 5A 5B ...

Страница 4: ......

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Страница 9: ... ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ ȱ Śǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ ȱ śǯȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ Ĵ ȱ ȱ ȱ ȱ Ĵ ȱ ȱ ȱ ȱ ȱ Ĵ ȱ ȱ ȱ ǯ ȱ Ŝǯȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ǯ ȱ Ȋȱ ȱ ȱę ŗ ȱǻ ȱ Ǽǯȱ ȱś DLO RU HIRUH 6WDUWLQJ QJLQH 0DLQWHQDQFH 5HTXLUHG UHTXHQF ȱ Ȋȱ ȱ ȱ ȱ ȱś ȱ Ȋȱ ȱ ȱ ǯȱ ȱŜ ȱ Ȋȱ ȱ ȱ ȱ ȱ ŗ ǰȱ ǰȱ ȱ ȱ ǯȱ ȱŚ ȱ Ȋȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ŗ ǯȱ ȱŚ ȱ Ȋȱ ȱ ȱ ŗ ǯȱ ȱŚ YHU RXUV ȱ Ȋȱ ȱ ȱ ȱ ŗ ǯȱ ȱŚ ȱ Ȋȱ ȱ ǯ...

Страница 10: ... 6HFWLRQ 6DIHW DQG HQHUDO QIRUPDWLRQ LJXUH 7 SLFDO QJLQH LPHQVLRQV 6HULHV ZLWK 6WDQGDUG ODW LU OHDQHU LPHQVLRQV LQ PLOOLPHWHUV QFK HTXLYDOHQWV VKRZQ LQ ...

Страница 11: ... 6HFWLRQ 6DIHW DQG HQHUDO QIRUPDWLRQ LJXUH 7 SLFDO QJLQH LPHQVLRQV 6HULHV ZLWK HDY XW LU OHDQHU LPHQVLRQV LQ PLOOLPHWHUV QFK HTXLYDOHQWV VKRZQ LQ ...

Страница 15: ...e Hex Flange Nut Torque in Two Stages first to 16 9 N m 150 in lb finally to 33 9 N m 300 in lb Head Bolt Torque in Two Stages first to 22 6 N m 200 in lb finally to 41 8 N m 370 in lb Max Out of Flatness 0 076 mm 0 003 in Rocker Arm Screw Torque 11 3 N m 100 in lb Fan Flywheel Fan Fastener Torque 9 9 N m 88 in lb Flywheel Retaining Screw Torque 66 4 N m 49 ft lb Governor Governor Cross Shaft to C...

Страница 17: ...H22 CH670 674 cc 79 831 mm 3 1430 in CH25 CH26 CH735 CH730 CH740 CH745 CH750 82 841 mm 3 2614 in Piston Thrust Face to Cylinder Bore Running Clearance New CH18 CH620 CH20 CH640 CH22 624 cc 0 014 0 057 mm 0 0005 0 0022 in CH22 CH670 CH23 CH680 674 cc 0 021 0 062 mm 0 0008 0 0024 in CH25 CH26 CH735 CH730 CH740 CH745 CH750 0 001 0 045 mm 0 039 0 0018 in Speed Control Bracket Fastener Torque 10 7 N m ...

Страница 19: ...ŗŘŚǼȱ ŗŜǯśȱǻŗŚŜǼȱ ŜǯŞȱǻŜŖǼ Şȱ ŗŖǯśȱǻşřǼȱ ŗřǯŜȱǻŗŘŖǼȱ ŘŚǯŚȱǻŘŗŜǼȱ řřǯşȱǻřŖŖǼȱ ŚŖǯŝȱǻřŜŖǼȱ ŗŝǯŖȱǻŗśŖǼ 7LJKWHQLQJ 7RUTXH 1ÂP IW OE RU 3URSHUW ODVV 1RQFULWLFDO DVWHQHUV QWR OXPLQXP ŗŖȱ ŘŗǯŝȱǻŗŜǼȱ ŘŝǯŗȱǻŘŖǼȱ ŚŝǯśȱǻřśǼȱ ŜŜǯŚȱǻŚşǼȱ ŞŗǯŚȱǻŜŖǼȱ řřǯşȱǻŘśǼ ŗŘȱ řŜǯŜȱǻŘŝǼȱ ŚŝǯśȱǻřśǼȱ ŞŘǯŝȱǻŜŗǼȱ ŗŗŜǯŜȱǻŞŜǼȱ ŗřşǯŝȱǻŗŖřǼȱ ŜŗǯŖȱǻŚśǼ ŗŚȱ śŞǯřȱǻŚřǼȱ ŝŜǯŚȱǻśśǼȱ ŗřŗǯśȱǻşŝǼȱ ŗŞŚǯŚȱǻŗřŜǼȱ ŘŗşǯŝȱǻŗŜŘǼȱ şŚǯşȱǻŝŖǼ ŚǯŞ HQHU...

Страница 21: ...d n E t f a h s m a C y a l p d n e t f a h s m a c g n i k c e h c r o F 5 0 4 2 8 R L K s l o o T E S r e t s e T n w o d k a e L r e d n i l y C n r o w e r a s e v l a v r o s g n i r n o t s i p r e d n i l y c f i d n a n o i t n e t e r n o i t s u b m o c g n i k c e h c r o F S 5 0 1 6 7 5 2 r e l h o K e r a w t f o S c i t s o n g a i D I F E n o i t c e j n I l e u F c i n o r t c e l ...

Страница 22: ... o n h c e T n g i s e D 1 3 0 I T D 3 3 0 I T D r e t s e T M A S e l u d o M e c n a v d A k r a p S K R A P S T R A M S h t i w s e n i g n e n o M A S D d n a M A S A M A S e h t t s e t o T S 0 4 1 6 7 5 2 r e l h o K t f i h S d i o n e l o S l o o T g n i d l o H h s u r B r e t r a t S g n i c i v r e s g n i r u d s e h s u r b d l o h o T 6 1 4 2 8 R L K s l o o T E S e v i r D a i t r e...

Страница 23: ...c e l E t f i h S d i o n e l o S S 2 0 7 5 3 2 5 r e l h o K t n a l a e S e n o c i l i S V T R e t i t c o L r e s n e p s i d l o s o r e a z o 4 n i y d o B y v a e H 0 0 9 5 e s u r o f d e v o r p p a e r a d e t s i l e s o h t s a h c u s s t n a l a e s V T R t n a t s i s e r l i o d e s a b e m i x o y l n O e t i t c o L s c i t s i r e t c a r a h c g n i l a e s t s e b r o f d e d ...

Страница 24: ...ing or removing with a puller Figure 2 1 Flywheel Holding Tool Rocker Arm Crankshaft Tool A spanner wrench to lift the rocker arms or turn the crankshaft may be made out of an old junk connecting rod 1 Find a used connecting rod from a 10 HP or larger engine Remove and discard the rod cap 2 Remove the studs of a Posi Lock rod or grind off the aligning steps of a Command rod so the joint surface is...

Страница 25: ... choke or throttle controls 4 Loose wires or connections that short the kill terminal of ignition module to ground 5 Faulty cylinder head gasket 6 Faulty carburetor 7 Vacuum fuel pump malfunction or oil in vacuum hose 8 Leaking cracked vacuum hose to fuel pump 9 Intake system leak 10 Diode in wiring harness failed in open circuit mode Engine Starts Hard 1 PTO drive is engaged 2 Dirt or water in th...

Страница 26: ... Worn valve stems valve guides 7 Crankcase overfilled 8 Blown head gasket overheated Oil Leaks from Oil Seals Gaskets 1 Crankcase breather is clogged or inoperative 2 Breather reed broken 3 Loose or improperly torqued fasteners 4 Piston blowby or leaky valves 5 Restricted exhaust External Engine Inspection Before cleaning or disassembling the engine make a thorough inspection of its external appea...

Страница 27: ...t at oil seals gaskets or other available spots Crankcase vacuum is best measured with either a water manometer or a vacuum gauge see Section 2 Complete instructions are provided in the kits To test the crankcase vacuum with the manometer 1 Insert the stopper hose into the oil fill hole Leave the other tube of manometer open to atmosphere Make sure the shut off clamp is closed 2 Start the engine a...

Страница 28: ...cket on the flywheel nut screw to hold it in position An assistant may be needed to hold the breaker bar during testing If the engine is mounted in a piece of equipment it may be possible to hold it by clamping or wedging a driven component Just be certain that the engine cannot rotate off of TDC in either direction 4 Install the adapter into the spark plug hole but do not attach it to the tester ...

Страница 29: ...aping from carburetor Defective intake valve improper seating Gauge reading in low green zone Piston rings and cylinder in good condition Gauge reading in moderate yellow zone Engine is still usable but there is some wear present Customer should start planning for overhaul or replacement Gauge reading in high red zone Rings and or cylinder have considerable wear Engine should be reconditioned or r...

Страница 30: ...3 6 Section 3 Troubleshooting ...

Страница 31: ...k the air cleaner daily or before starting the engine Check for and correct any buildup of dirt and debris along with loose or damaged components NOTE Operating the engine with loose or damaged air cleaner components could allow unfiltered air into the engine causing premature wear and failure Figure 4 3 Removing Knob Style Cover Precleaner Service If so equipped wash and reoil the precleaner ever...

Страница 32: ...ard Type Every 100 hours of operation more often under extremely dusty or dirty conditions replace the paper element Follow these steps 1 Unhook the latches or loosen the retaining knob and remove the cover 2 Remove the wing nut element cover and paper element with precleaner if so equipped 3 Remove the precleaner if so equipped from the paper element Service the precleaner as described in Preclea...

Страница 33: ...ecleaner element cover and wing nut 7 Reinstall the air cleaner cover and secure with the latches or the retaining knob NOTE Make sure the correct depth air cleaner element and rubber seal are used for the engine spec involved Some engines use a deeper or extra capacity air cleaner and a longer rubber seal Figure 4 8 Exploded View of Standard Air Intake System Components ...

Страница 34: ...ures 4 9 and 4 10 Remove the bracket 3 Pinch the sealing collar on the breather hose and push it down through the hole in the air cleaner base Carefully feed the upper section of the breather tube down through the base See Figure 4 11 4 Remove the base and gasket 5 Reverse the procedure to reinstall new or serviced components Torque screws to 9 9 N m 88 in lb Heavy Duty Air Cleaner General The hea...

Страница 35: ...e 4 12 Removal 1 Remove the upper valve cover screws on each side securing the main bracket and loosen the hose clamp on the adapter inlet or remove the adapter mounting screws 2 Lift the entire air cleaner assembly off the engine Disassemble or service as required Installation 1 Install the main mounting bracket with the center section up and the cutout around the carburetor aligning the mounting...

Страница 36: ...conditions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure the cooling shrouds are reinstalled Figure 4 15 Cleanout Kit Installed on Blower Housing Cleanout kits Kohler Part No 25 755 20 S black or 25 755 21 S gold are recommended to aid inspection and cleanout of the cooling fins See Figure 4 15 NOTE Operating the engine with...

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Страница 46: ... ȱ ŗřǯȱ ȱ Ȭ ěȱ ȱǻ Ǽ ȱ ŗŚǯȱ ȱ ȱ ȱ ȱ ŗśǯȱ ȱǻ ȱ ȱ ȱ Ǽ ȱ ŗŜǯȱ ȱ ȱ ȱ ŗŝǯȱ ȱ ŗŞǯȱ ȱ ȱ ŗşǯȱ Ȭ ȱ ŘŖǯȱ ȱ ȱ Řŗǯȱ ȱ ŘŘǯȱ ȱ FFHOHUDWRU 3XPS 9HUVLRQ 2QO 6HH 1RWH RQ 3DJH LJXUH DUEXUHWRU SORGHG 9LHZ ȱ ȱ ȱ ȱ Ĵ ȱ ȱ ȱ Ğȱ ǰȱ Ĵ ȱ ǰȱ ȱ ǰȱ ȱ ȱ ȱ ǰȱ ȱ ǰȱ ȱ ȱ ǯ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ Ȧ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ĝ ȱ ȱ Ǳ ȱ ȱ ȱ ȱ ȱ ȱǻŗŘŗşȬŘŚřŚȱ ȦŚǰŖŖŖȬŞǰŖŖŖȱĞǯǼ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ...

Страница 51: ... ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ Ȭ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ȧ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱśȬŘŗǯ LJXUH XHO RZO 5HPRYHG URP DUEXUHWRU Ǳȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱǻ ȱ Ǽǰȱ ȱ ȱ ȱ ǯ ȱȱŘǯȱ ȱ ȱĚ ȱ ȱ ȱ ȱ Ğȱ ȱ ȱ ȱ Ě ǰȱ ǰȱ ȱ ȱ ǯȱ ȱ ȱśȬŘŘǯȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ǯ LJXUH 5HPRYLQJ ORDW DQG QOHW 1HHGOH ȱ řǯȱ ȱ ȱ ȱ ȱĚ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ Ȧ ȱ ę ǯȱ Ğ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ...

Страница 53: ...ȱ ȱ ȱ ȱ ȱ ȱĚ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱśȬŘşǯ LJXUH QVWDOOLQJ ORDW VVHPEO ȱ ŗŚǯȱ ȱ ȱ ȱ ȱ ȱ ȱĚ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱǻ ȱ ȱ ȱ Ǽȱ ȱ ȱ ȱ ǯȱ ȱ ȱĚ ȱ ȱ ǯ Ǳȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱĚ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ŗśǯȱ ȱ ȱĚ ȱ ȱ Ĵ ȱ ȱŗŝȱ ȱ ǻŖǯŜŜşȱ ǯǼȱƹȱŗǯśȱ ȱǻŖǯŖśşȱ ǯǼǰȱ ȱ ȱ ȱĚ ȱ Ĵ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱśȬřŖǯȱ ȱ ȱĚ ȱ ȱ ȱ ȱ ȱ ě ȱ ȱ ȱ ę ȱ Ĵ ǯȱ ȱ ȱ Ĵ ȱ ȱ ȱ ȱ ȱĚ ȱ ǯ LJXUH KHFNLQJ ORDW HLJKW...

Страница 56: ...ȱ ȱȬȱ ȱ ȱ şǯȱ Ȭ ȱǻ ȱ ǼȱǻŘǼ ȱ ȱŗŖǯȱ ȱ ȱŗŗǯȱ Ȭ ȱǻ ȱ ȱȬȱ Ǽ ȱŗŘǯȱ Ȭ ȱǻ ȱ ȱȬȱ Ǽ ȱŗřǯȱ ȱ ȱŗŚǯȱ ȱ ȱǻŚǼ ȱŗśǯȱ ȱ ȱŗŜǯȱ ȱ ȱŗŝǯȱ ȱŗŞǯȱ ȱŗşǯȱ ȱŘŖǯȱ ȱ ȱŘŗǯȱ ȱ Ȧ ȱ ȱŘŘǯȱ ȱ ȱȬȱ ȱ ȱŘřǯȱȱ ȱ ȱȬȱ Ğȱ ȱŘŚǯȱ ȱ ȱȬȱ ȱ ȱŘśǯȱ ȱ ȱȬȱ Ğȱ ȱŘŜǯȱ ȱ ȱ ȱŘŝǯȱ ȱ Ğ ȱŘŞǯȱ ȱŘşǯȱ ȱřŖǯȱ ȱ ȱřŗǯȱ ȱ ȱřŘǯȱ ȱ ȱ ȱǻŘǼ LJXUH HLKLQ 7ZR DUUHO DUEXUHWRU SORGHG 9LHZ ...

Страница 59: ...DU FWXDWRU ȱ ȱ Ȭ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ Ğȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ǰȱ ȱ ȱ Ğȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ǻ ȱ Ǽȱ ȱ ȱ ȱ Ĵ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ĵ ȱ ȱ ǯȱ ȱ ȱ ǯ ȱ ȱ ȱǻ Ǽȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ȭ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱǻ Ǽȱ ǯȱ 3RWHQWLRPHWHU 6SHFL FDWLRQV 6367 6ZLWFK 6SHFL FDWLRQV Ș Ǳȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȇ ȱ ǯ 8 6DIHW HDWXUHV ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ...

Страница 60: ...ȱ Ğǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ĵ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱŘǯśȱ ȉ ȱǻŘŘȱ ǯȱ ǯǼǯ 7URXEOHVKRRWLQJ 3URFHGXUH QJLQH VWDUWV EXW ZLOO QRW FRQWLQXH WR UXQ ȱ ŗǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ĵ ȱ ǯ ȱ Řǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱǻ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ǽǯ ȱ řǯȱ ȱ ȱ ȱ ȱ ȱ ȱǻ ȱ Ǽǯ ȱ Śǯȱ ȱ ȱ ȱ ȱǻ ȱ Ǽǯ ȱ śǯȱ ȱ ȱ ȱ ȱ ȱ ǯ QJLQH GRHV QRW UXQ DW WKH H SHFWHG VSHHG ȱ ŗǯȱ ȱ ȱ ȱ ȱ ȱ Ĵ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ ȱ Řǯȱ ȱ ȱ ȱ ȱ ȱǻ ȱ Ǽǯ ȱ řǯȱ ȱ ȱ ȱ ȱǻ ȱ Ǽǯ ...

Страница 61: ...and special equipment Many states require special licensing or certification for LPG repair shops and or technicians Check state and local regulations before attempting any adjustment service or repair of the LPG system or components Faulty repairs by unqualified or underqualified personnel can have very serious ramifications The information in this segment is for the exclusive use of qualified LP...

Страница 62: ...opening electrically preventing fuel flow to vaporizer 3 Fuel filter located inside lock off dirty or blocked 4 Insufficient vacuum signal regulator not opening a Vacuum line between carburetor and regulator cracked leaking kinked or pinched b Carburetor loose c Intake manifold loose or leaking d Excessive internal engine wear 5 Faulty regulator a Primary valve not opening b Diaphragm spring adjus...

Страница 63: ... Check lines connections and system components for leaks with soapy water Fix any leaks immediately 2 Incorrectly set regulator or leakage from valves in regulator Readjust service or replace regulator as required 3 Dirty air cleaner or precleaner 4 Choke plate in carburetor not opening completely LPG Carburetor Adjustments General The LPG carburetor and regulator are designed to deliver the corre...

Страница 64: ...sen or alter the mounted position of the clamping brackets and or stop collar on the throttle shaft Each is preset in correlation to a specific position of the throttle plate shaft or acts as a stop None of these attached components including the throttle plate or shaft requires disassembly or removal for any carburetor servicing All the components on the throttle shaft should be left intact If th...

Страница 65: ...oving the three screws See Figure 5A 3 Carefully remove the cover and gasket Discard the gasket 4 The main jet is fixed and nonadjustable but may be accessed for cleaning by removing the rear plug and sealing washer Discard the washer 5 In order to clean the off idle transfer passages and carburetor thoroughly use a good carburetor cleaner and follow the manufacturer s instructions Blow clean comp...

Страница 66: ...osition of each before proceeding Follow the complete instructions listed after step 7 then continue with steps 6 and 7 6 Manually move the governor lever toward the carburetor as far as it will go 7 Check that the throttle plate is now fully open or reposition the carburetor slightly on the mounting screws so it is fully open Torque the mounting screws to 9 9 N m 88 in lb Instructions for Checkin...

Страница 67: ...y without binding or restriction Throttle Linkage Clamp Bracket Position Carburetor must be assembled to engine with linkage attached to set this position 1 The throttle linkage clamp bracket should be positioned as shown in Figure 5A 13 on the idle speed clamp bracket side of the throttle shaft Figure 5A 13 Throttle Linkage Clamp Bracket Position Figure 5A 10 Tightening Idle Speed Clamp Mounting ...

Страница 68: ...the carburetor and new air cleaner base gasket 4 Reconnect the throttle and choke linkages and the fuel and vacuum lines 5 Reinstall the air cleaner base and breather tube Secure base with two mounting nuts Torque nuts to 9 9 N m 88 in lb Install the rest of the air cleaner system 6 Check to be sure all system connections are tight 7 Reset idle RPM and recheck high idle governed speed after starti...

Страница 69: ...re and flow of fuel within the LP system It is comprised of both a primary and secondary chamber which are dependent upon one another Two different styles of regulators are used based upon the system involved The Impco Beam regulator is shown in Figure 5A 18 and the Nikki regulator is shown in Figure 5A 19 Although the basic design and operating principles are similar due to system differences the...

Страница 70: ...rting adjustment is made with a tamper resistant screw 17 which regulates the whisker wire system not shown opening up the secondary orifice slightly but only when the vacuum diaphragm is drawn down Very little vacuum is needed to start this vacuum diaphragm travel 0 2 in Mercury to start and 0 5 in Mercury for full travel The instant the engine stops rotating loss of vacuum in section D releases ...

Страница 71: ...ce between the secondary valve 11 and the valve seat 12 While the engine is operating and fuel is being drawn from the secondary chamber the secondary diaphragm 14 is raised by atmospheric pressure simultaneously lifting the secondary valve lever 16 opening the secondary valve 11 allowing fuel to flow When the engine is running at idle there may not be enough vacuum created in the carburetor ventu...

Страница 72: ... any accumulated deposits See Figure 5A 23 4 Reinstall plug using pipe sealant with Teflon Loctite 592 or equivalent on threads and tighten securely If required a replacement plug is available as Kohler Part No X 75 23 S Regulator Service Every 1500 hours it is recommended that disassembly cleaning and resetting of the regulator be performed using the regulator rebuilding kit available Specific in...

Страница 77: ... ȱ ȱ ȱ ǯ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ĵ ȱ ȱ ȱǻ Ǽȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȃ ȱ ȱ Ȅȱǻ ȱ ȱś ǯŞȱ ȱś ǯşǼȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ LJXUH 3LQ 06 3ODVWLF DVHG 8 ȱ ě ȱ ȱ ȱ Ȃ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱę ȱ ȱ ȱ ȱ ę ȱ ȱ ȱ ȱ ȱ ȱ ȱřśȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱŗǯŝǯȱ ȱ ȱś Ȭŗǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱŘŚȱ ȱ ȱřŘȱ ȱ ȱ ȱ ȱ ę ȱ ȱ ȱ...

Страница 79: ... ȱ ȱ ȱ ȱ ǯ ȱ Řǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ĵ ȱ Ȧ ǯ ȱ řǯȱ ȱ ȱ ȱ ȱ ȱ Ǳ ȱ ȱ ǻ ȱ ȱ ȱ ȱś ǯŘŞǰȱś ǯřŗǰȱ ȱś ǯřŘǼǯ ȱ ȱ ȃřśȱ Ȅȱǻ ȱŗǯŝǼȱ Ȭ ȱ Ǳȱ ȱ ǻ Ǽȱ ȱ ȱ ȱǛŗŘȱ ȱ ǰȱ ȱ ȱǻ Ǽȱ ȱ ȱ ȱǛŘŝȱ ȱ ǯ ȱ ȃŘŚȱ Ȅȱǻ ȱŗǯŖǼȱ Ȭ ȱ Ǳȱ ȱ ǻ Ǽȱ ȱ ȱ ȱǛŞȱ ȱ ǰȱ ȱ ȱǻ Ǽȱ ȱ ȱ ȱǛŚȱ ȱ ǯ ȱ ȱ ȃřŘȱ Ȅȱǻ ȱŗǯŗǼȱ Ȭ ȱ Ǳȱ ȱ ǻ Ǽȱ ȱ ȱ ȱǛŞȱ ȱ ǰȱ ȱ ȱǻ Ǽȱ ȱ ȱ ȱǛŚȱ ȱ ǯ ȱ ȱ ȱ Ĵ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱŞŖŖȬŗŘŖŖȱ 7KURWWOH 9DOYH 6KDIW 5HVLVWRU 7UDFN LSHU UP Z ...

Страница 80: ...ȃřŘȱ Ȅȱǻ ȱŗǯŗǼȱ Ȭ ȱ Ǳȱ ȱ ȱǛŞȱ ȱǛŚǯ ȱ ǯȱ ȱ ȱ ȱ ȱ ǯ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ĵ ǯ ȱ ǯȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ǯ ȱ ŝǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ ȱ ȱ ǯȱ ȱ ȱ ȱ ǯ ȱ ȱ ǯȱ ȱ ȱ ȱȃ ȱ ȱȱ ȱ Ȅȱ ȱ ȱ ȱ ȱ ȱ ȱȱ ȱ ǯ 736 QLWLDOL DWLRQ 3URFHGXUH ȱ ȃřśȱ Ȅȱǻ ȱŗǯŝǼȱ Ȭ ȱ ȱ ȱ ȃŘŚȱ Ȅȱǻ ȱŗǯŖǼȱ Ȭ ȱ ȱ ȱ ŗǯȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ǰȱ ǰȱ ȱ ǰȱ ȱ Ĵ ȱ ȱ ȱ ȱ ȱ ȱ ę ǯ PSRUWDQW ȱ Řǯȱ Ȧ ȱ ȱ ȱ ȱ ȱ ȱǻ ǰȱ ǰȱ ȱ ȱ ǰȱ ǰȱ ...

Страница 81: ... Ĵ ȱ ǯ ȱ ŗŖǯȱ ȱ ȱǻȬǼȱ Ĵ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ ȱ ŗŗǯȱ ȱ ȱ Ĵ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ȃ ȱ ę ȱ Ĵ ȱ ȱ ȱ ȱ Ȭ ǰȱ Ȭ ȱ ȱ Ĵ ǯȱ ȱ ȱ ȱ ǯ 736 QLWLDOL DWLRQ 3URFHGXUH ȱ ȃřŘȱ Ȅȱǻ ȱŗǯŗǼȱ Ȭ ȱ ȱ ȱ ǻȃ Ȭ Ȅȱ Ǽ ȱ ŗǯȱȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ǰȱ ǰȱ ȱ ǰȱ ȱ Ĵ ȱ ȱ ȱ ȱ ȱ ȱ ę ǯ PSRUWDQW ȱ Řǯȱ Ȧ ȱ ȱ ȱ ȱ ȱ ȱ ȱǻ ǰȱ ǰȱ ȱ ȱ ǰ ȱ ȱ ǰȱ ę Ȭ ǰȱ ǯǼǯ ȱ řǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ Ȭ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱǛŘŚȱǻ ȱ Ǽȱ ȱ ȱ Ĵ ȱ ȱ ȱ ȱ ȱ ǻ ȱ Ǽǰȱ ȱ ȱ ȱ ȱ ȱ...

Страница 82: ... ǰȱ ȱȱ ȱ ȱ ȱ ȱ Ȭ Ȧ Ȭ ěȱ ȱȱ ȱ ȱ ȱ ȱȃ Ȅȱ ȱ ȱ ȱ ǰȱȱ ȱ ǻ ȱ Ȭ Ȧ Ȭ ěȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱŘǯśȱ ȱ Ǽǯȱ ȱ ȱ ȱȱ ȱ ȱ ȱ ȱ ȱ ȱȃ Ȭ Ȅȱȱ ȱ ȱ ȱ ȱ Ȭ ǯȱ ȱ Ȭ ȱȱ ȱ ȱ ȱ ȱ Ğ ȱ ȱ ȱ ȱ ȱȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱȱ ȱ ȱ ȱ ǯȱ QJLQH 2LO 7HPSHUDWXUH 6HQVRU LJXUH QJLQH 2LO 7HPSHUDWXUH 6HQVRU HQHUDO ȱ ȱǻ Ǽȱ ȱ ȱǻ ȱś Ȭ ŗŖǼȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱǻ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ǽǯȱ ȱ ȱ ȱ ȱę ȱ ȱ ǰȱ ȱ ȱ ȱ Ȭ ȱ ȱ ȱ ȱ ȱ ȱ ȱĚ ǯȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ...

Страница 83: ...ȱ ȱ ȱ ȱ ȱ ȱ ȱȃ Ŷ ȱ ȱ ǯȄ 6HUYLFH ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ Ȭ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ Ǳȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ Ȭ ǰȱ ȱ ȱ ȱ ȱ ȱ ǯ RQQHFWLRQ DEOH LVF 6SULQJ HUDPLF 6XSSRUW 7XEH 3URWHFWLYH 6OHHYH RQWDFW OHPHQW 6HQVRU RXVLQJ FWLYH HUDPLF 6HQVRU 3URWHFWLYH 7XEH LJXUH 2 JHQ 6HQVRU HQHUDO ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ĵ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ě ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȃŘŚȱ Ȅȱǻ ȱŗǯŖǼȱ Ȭ ȱ Ǳȱ ȱ ȱ ȱǛŜȱ ȱǛŚȱ ...

Страница 86: ...ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ǯ LJXUH 5HOD RQQHFWRU ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱȱ ȱ ȱ ȱ ȱ ǯ ȱ řǯȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱǛřŖȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ŗŘȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ ȱ Śǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱǛŞśȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱȃ Ȅȱ ǯȱ Ĵ ȱ ȱ ȱ ȱ ǯ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱȱ ȱ ȱ ȱ ȱ ȱ ǯ ȱ ȱ ǯȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱȁȁ ěȂȂȱȱ ȱ ȱ ȱ ȱ ȱśȱ ȱ ȱ ȱ ǯ LJXUH 5HOD 7HUPLQDO HWDLOV ȱ śǯȱ ȱ ȱ ȱǻ ŗȱ Ǽȱ ȱ ȱ ǛŞśȱ ȱǛŞŜȱ ȱ ȱ ȱ ǯȱ ȱ ...

Страница 87: ... ȱ ȱ ȱ ȱ Ǳȱ ǰȱ Ȧ ǰȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ ȱ ŗǯȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ ȱ Řǯȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ȃ ȱ ȱǻ ȱ ȱś ȬŗşǼǯ LJXUH KHFNLQJ QMHFWRUV ȱ řǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱǻ ȱ ȱ ȱ ȱ Ǽȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ Ȧ ȱ ȱ ǯȱ ȱ ȱ Ǳ Ǳȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǻ Ǽǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ǻ Ǽǯȱ ȱ ȱ ȱ ȱ ǻ Ǽȱ ȱ ȱ ȱȃ Ȅǯȱ ǻ Ǽȱ ȱ Ȧ ȱ ȱ ȱ ȱ ȱ ǯ ȱ ŗǯȱ...

Страница 91: ... ȱ ȱȃ Ȅȱǻ ȱ ȱ ȱ ȱ ȱ ȱ Ǽǰȱ ȱ ȱ ȱ ěȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ěȱ Ğ ȱŚȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ǯ 6HUYLFH ȱ ȱ ȱ ȱ Ȭ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱŝǯŖȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ǰȱ ȱ ȱ ȱŝǯŖȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ LJXUH 3LQ 06 3ODVWLF DVHG 8 RQQHFWRU LJXUH 3LQ 06 3ODVWLF DVHG 8 RQQHFWRU ȱ ȱ ȱ ȱ ǰȱ ...

Страница 97: ...ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ ȱ Śǯȱ ȱ ȱ ȱ ȱ ȱ ȱ Ĵ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱś ȬŚŖǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ Ȃ ǰȱ ȱ ȱ ȱ ȱ ȱ ǯ LJXUH 7KURWWOH LQN LQ HQWHU RI ROH 6HWWLQJ WKH QLWLDO GMXVWPHQW ȱ ŗǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱś ȬŚŗǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱŗȦřŘȈǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ğǰȱ ȱ ȱ ȱ ȱ ȱ ǯ LJXUH KHFNLQJ µµ6SOLW RI ODPS ȱ Řǯȱȱ ȱ ȱ ȱ ȱ ȱŘȱ ȱȁȁ ȱ ȱ ȱ ǰȂȂȱ ȱ Ĵ ȱ ȱ Ĵ ȱ ȱ ȱ ȱ ȱ ȱ ...

Страница 98: ...HQ FROG ȱ ŗǯȱ ȱ ȱ ȱ ȱ Řǯȱ ȱ ȱ ȱ ȱ řǯȱ Ȧ ȱ ȱ ȱ Śǯȱȱ ȱ ȱ ȱ ȱ śǯȱ ȱ ȱ ȱ ȱ ȱ ȱ Ŝǯȱ ȱ ě ȱ ȱǻ Ǽ ȱ ŝǯȱ ȱ ȱ ȱ Şǯȱ ȱ ȱ ȱ ȱ şǯȱ ȱ ȱ ȱ ŗŖǯȱ ȱ ȱ ŗŗǯȱ ȱ QJLQH VWDUWV KDUG RU IDLOV WR VWDUW ZKHQ KRW ȱ ŗǯȱ ȱ ȱ ȱ ȱ Řǯȱ ȱ ȱ ȱ ȱ řǯȱ ȱ ȱ ȱ ȱ Śǯȱ Ĝ ȱ ȱ ȱ śǯȱ ȱ ě ȱ ȱǻ Ǽ ȱ Ŝǯȱ ȱ ȱ ȱ ȱ ȱ ŝǯȱ ȱ ȱ ȱ Şǯȱ ȱ ȱ ȱ ȱ ȱȱşǯȱ ȱ QJLQH VWDOOV RU LGOHV URXJKO FROG RU ZDUP ȱ ŗǯȱ ȱ ȱ ȱ ȱ Řǯȱ Ĝ ȱ ȱ ȱ ȱ řǯȱ ȱ ě ȱ ȱ Śǯȱ ȱ ȱ śǯȱ ȱ ȱ ȱ ȱ Ŝǯ...

Страница 100: ... ş ŗŖ ŗŗ ŗŘ ŗř ŗŚ ŗś ŗŜ ŗŝ ŗŞ ŗş ŘŖ Řŗ ŘŘ Řř ŘŚ Řś ŘŜ Řŝ ŘŞ Řş řŖ řŗ řŘ řř řŚ řś RPSRQHQW ȱ ȱǛŗ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ř ȱ ȱ Ĵ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ĵ ȱ ȱ ȱ Ĵ ȱ ȱ ȱ ȱǛŘ ȱ ȱ ȱ ȱ ȱ ȱ Ĵ ȱ ȱ ȱ Ĵ ȱ ȱ Ȧ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ 3LQ 0 0HWDO DVHG 8 6 VWHPV ...

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Страница 103: ...ŗŖ ŗŗ ŗŘ ŗř ŗŚ ŗś ŗŜ ŗŝ ŗŞ ŗş ŘŖ Řŗ ŘŘ Řř ŘŚ XQFWLRQ ȱ Ĵ ȱ ȱ ȱ ȱ Ĵ ȱ ȱ ȱǻ Ǽȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ĵ ȱ ȱ ȱǻ Ǽȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱǻ ȱ ȱ ȱ ȱ Ǽ ȱ Ĵ ȱ ȱ ȱ Ĵ ȱ ȱŗȱ ȱŘȱ ȱ ȱ ȱ ȱ ȱ ȱǻ Ǽ ȱ ȱ ȱǻ ȱ ȱ ȱ Ǽ ȱ ȱ ȱ ȱǛŗȱ ȱ ȱǛŘȱ ȱ ȱ 3LQ 06 3ODVWLF DVHG 8 6 VWHPV ...

Страница 104: ... ŘŖ Řŗ ŘŘ Řř ŘŚ Řś ŘŜ Řŝ ŘŞ Řş řŖ řŗ řŘ XQFWLRQ ȱ Ĵ ȱ ȱ Ĵ ȱ ȱ ǲȱȃ Ȭ Ȅȱ ȱ Ĵ ȱ ȱ ȱǻ Ǽȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ĵ ȱ ȱ ȱǻ Ǽȱ ȱ ȱ ȱǻƸǼ ȱ ȱ ȱǻȬǼ ȱ ȱ ȱ ȱ ȱ ȱ ȱŗȱ ȱŘȱ ȱ ȱ ȱ Ĵ ȱ ȱ ȱ ȱ Ĵ ȱ ȱ ȱ Ĵ ȱ ȱǻ Ǽ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱǻ Ǽ ȱ ȱǛŗȱ ȱ ȱǛŘȱ ȱ ȱ 3LQ 06 3ODVWLF DVHG 8 6 VWHPV ...

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Страница 107: ...06 3ODVWLF DVHG 8 6 V WHP 3LQ 06 3ODVWLF DVHG 8 6 VWHP 1RWH 1R 530 6LJQDO 3 RVV RI 6 QFKURQL DWLRQ 3 736 6LJQDO PSODXVLEOH 1 1 1 3 736 2SHQ RU 6KRUW LUFXLW WR URXQG ǯȱ ȱ ȱ LJXUH Ğ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ ȱ ŗǯȱ ȱ ȱ ȱǻȬǼȱ Ĵ ȱ ȱ ȱ Ĵ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱŗȱ ǯ ȱ Řǯȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ěȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱǻ ȱřŗǰȱřŘǰȱřřǰȱ ȱřŚȱ ȱ ȱŗŖȬŗśȱ ȱ ȱ ȱ ȱ Ǽǯ ȱ ȱ ȱ ...

Страница 108: ...U LUFXLW 1R FWLYLW H WHFWHG 1 1 1 3 6 VWHP WRR 5LFK 3 2 6HQVRU RQWURO DW 8SSHU LPLW 3 0D LPXP GDSWLRQ LPLW 5HDFKHG 3 0LQLPXP GDSWLRQ LPLW 5HDFKHG 3 7HPSHUDWXUH 6HQVRU LUFXLW 6KRUWHG WR URXQG 3 7HPSHUDWXUH 6HQVRU LUFXLW 2SHQ LUFXLW RU 6KRUW WR DWWHU 1 DLOXUH RPSOHWLQJ XWROHDUQ 736 2IIVHW EHORZ PLQLPXP DOORZDEOH OLPLW 1 1 1 DLOXUH RPSOHWLQJ XWROHDUQ 736 RIIVHW DERYH PD LPXP DOORZDEOH OLPLW 1 1 3 QMH...

Страница 109: ...ǯ ȱ şǯȱ ȱ ȱ ȱ ǯ OLQN RGH 2 3 RGH S SOLFDEOH WR 3LQ 06 8 6 V WHP 2QO RQQHFWLRQ RU DLOXUH HVFULSWLRQ 3LQ 0 0HWDO DVHG 8 6 VWHP 3LQ 06 3ODVWLF DVHG 8 6 V WHP 3LQ 06 3ODVWLF DVHG 8 6 VWHP 1RWH 3 QMHFWRU 6KRUW LUFXLW WR URXQG 1 1 3 QMHFWRU 6KRUW LUFXLW WR DWW 1 1 3 LDJQRVWLF DPS 2SHQ LUFX 1 1 3 LDJQRVWLF DPS 6KRUW LUFXLW WR URXQG 1 1 3 LDJQRVWLF DPS 6KRUW LUFXLW WR DWWHU 1 1 3 3XPS 5HOD 2SHQ LUFXLW 1 1...

Страница 110: ...ȱ ȱ ȱ ȱşȱ Ȧ ȱŗŖȱ ȱȱ ȱ ȱ ȱ ȱ ǯ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱǻ Ĵ ǰȱȱ ȱ ǰȱ ȱ ǰȱ ǰȱ ȱ ǰȱȱ ȱ ȱ Ǽǯ ȱ ȱ ǯȱ ȱ ȱşȱ Ȧ ȱŗŖȱ ȱ ȱ ȱȱ ȱ ȱ ȱǻ ǰȱ ȱ ȱ ǰȱ ȱȱ ȱ Ǽǯ ȱ Śǯȱ Ȧ ȱ ȱ ȱ ǯȱ Ȭ Ȭ ȱ ȱ ǯ ȱ śǯȱ ȱ ȱ ȱ ȱȱ ǯȱ Ȭ ȱ ȱ ǻ Ǽȱ ǯ Ǳȱ ȱ ȱ ŘŘ Ǳȱȱ ȱ Ĵ ȱ ȱ ȱǻ Ǽ Ǳȱ ȱ ȱ ȱ ȱ ȱȱ ȱ ȱ ȱ ȱ ȱǻ ȱ ǰȱ ȱ ǰȱȱ ȱ ȱ ȱ ȱ Ǽǯ ȱ Ǳȱ ȱ ȱȃ Ȭ Ȅȱ ȱ ȱȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱȱȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱȱ ȱ ȱ ȱ ȱ Ĝ ǯȱ ȱ ȱ ȱ ȱ ȱȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱę ȱ ȱȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱǻ ȱȱ ȱ ȱ ȱ Ǽȱȱ ȱ ȱ ȱȃ ...

Страница 111: ... ǯ ȱ ȱ ȱ ǻ Ǽȱşȱ Ȧ ȱŗŖȱ ȱȃŘŚȱ Ȅȱǻ ȱŗǯŖǼȱȱ ȱ Ȭ ȱ ǯ ȱ ȱ ȱ ǻ Ǽȱşȱ Ȧ ȱŗŖȱ ȱȃřŘȱ Ȅȱǻ ȱŗǯŗǼȱȱ ȱ Ȭ ȱ ǯ ȱ Śǯȱ Ȧ ȱ ȱ ȱ ǯȱ Ȭ Ȭ ȱ ȱ ǯ Ǳȱ ȱ řŗ Ǳȱȱ ȱ ȱ ȱ ȱ Ǳȱ ȃ ȱ ȱ ǯȄȱ ȱ ȱ ȱȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ Ǳȱ ȱ ȱ ȱȃ ȱ Ȅȱȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱȱȱ ȱ ȱ Ĵ ȱ ǯȱ Ğ ȱ ȱ ȱ ǰȱȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱȱ ȱ ȱ ǯȱ ȱ ȱ ȱ Ĵ ȱ ǰȱȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱȱ ȱ ȱ ȱ ǰȱ ǰȱ ȱ ǯȱȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱȱ ȱ ȱ ǻ ǰȱ ȱ ȱ...

Страница 112: ...ȱ ǯ ȱ ȱ ǯȱ ȱ ȱ ǯ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ǯ ȱ ȱ ȱ ȱŗŖȱ ȱȃřśȱ Ȅȱǻ ȱŗǯŝǼȱ Ȭ ȱȱ ȱ ǯ ȱ ȱ ȱ ȱŗŗȱ ȱȃŘŚȱ Ȅȱǻ ȱŗǯŖǼȱ Ȭ ȱȱ ȱ ǯ ȱ ȱ ȱ ȱŘŖȱ ȱȃřŘȱ Ȅȱǻ ȱŗǯŗǼȱ Ȭ ȱȱ ȱ ǯ ȱ řǯȱ ȱ ȱ ȱ ȱ ǯȱ Ĵ ȱ ȱ ȱ ȱ ȱ ȱȱȱ ȱ ȱ ȱȃ ǯȂȂ ȱ ȱ ǯȱ ȱ ȱ ȱ ǯ ȱ Śǯȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ě ȱ ȱ ȱ ȱ ȱ ȱȱ ȱ ǻ ȱ ȱŗŝȱ ȱ Ȭ ȱ ǰȱ ȱȱȱ ȱ ȱŘȱ ȱ Ȭ ȱ Ǽȱ ȱ ȱȱ ȱ ȱ ȱǻ ȱŚśȦŚś Ǽǯȱ ȱ śǯȱ ȱ ȱ ȱ ǯȱ ȱǻ ȱ ǰȱ ȱ ǰȱ ȱ ǯ ȱ ȱ ǯȱ ȱǻ ȱ Ȧ ǰȱ ǰȱ ȱ ǰȱȱ ȱ ȱȱ ǯ ȱ ȱ ǯȱ ȱ ȱǻ ȱ ȱ Ȧ ǰȱȱ ȱ ȱ ǰȱ Ĵ ȱ Ǽǯ...

Страница 113: ...ǯ ȱ Řǯȱ ȱ ȱ ȱ ȱ ȃŘŚȱ Ȅȱǻ ȱŗǯŖǼȱ Ȭ ȱ Ǳ ȱ ȱ ǯȱ ȱ ȱŚǰȱŜȱ Ȧ ȱŚ ȱ ȱǻ ǰȱȱ ȱ Ǽȱ ȱ ȱ ȱ ȱ ȱǻ ǰȱȱ ȱ ǰȱ ǯǼǯ ȱ ȱ ǯȱ Ȭ Ȭ ȱ ȱ ǯ ȱ Řǯȱ ȱ ȱ ȱ ȱ ȃřŘȱ Ȅȱǻ ȱŗǯŗǼȱ Ȭ ȱ Ǳ ȱ ȱ ǯȱ ȱ ȱŚǰȱŜȱ Ȧ ȱǻŚ Ǽȱ ȱǻ ǰȱȱ ȱ Ǽȱ ȱ ȱ ȱ ȱ ȱǻ ǰȱȱ ȱ ǰȱ ǯǼǯ ȱ ȱ ǯȱ Ȭ Ȭ ȱ ȱ ǯ ȱ řǯȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱŗŝŜǚ ȱǻřśŖǚ Ǽȱȱ ȱ ȱ ȱ ǯ Ǳȱ ȱ ȱ Śřȱ ȱŚŚȱ ȈřŘȱ Ȉȱǻ ȱŗǯŗǼȱȱ ȱ ȱ ȱ ȱ ȱ Ȭȱ ȱ ȱȱ ȱ ȱ ȱ ȱ ȱ ǯ Ǳȱȱ ȱ ȱȃ Ȭ Ȅȱ ȱȱȱ ȱ ȱ ȱ ȱ ǰȱ Ĵ ȱ ȱ ȱ ȱȱ ȱ ȱ ȱ ȱ ǯ Ǳȱ ȱ ȱ ȱ ȱȃ...

Страница 114: ...Ȉȱǻ ȱŗǯŗǼȱ Ȭȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ Ǳȱȱ ȱ ȱǛŘȱ ȱ ǰȱ ȱ ȱȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ Ĵ ǯ Ǳȱ ȱǛŘȱ ȱ ȱ ȱ ȱȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ǰȱȱ ȱ ȱ ȱ ȱ ȱ ȱ Ĵ ǯ ȱ Ǳȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱȱ ȱ ȱ ȱ ȱ ȱ ǯ ȱ Ǳ ȱ ŗǯȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ǯ ȱ Řǯȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱȱ ȱ ŗśȱ ȱ ȱ ȱŘǯȱ ȱ ȱŘŞȱ ȱ ȱ ȱȱ ȱ ȱ ȱŞŜǯȱ Ǳȱ Ğ ȱ Ȭ ěȱ ȱ Ȭ ȱȱ ȱ ȱśŜȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱȱ ȱ ȱŞŝȱ ȱ ȱ ȱŗǯ ȱ ȱ ǯȱ ȱ ȱ ȱ ŗǯ ȱ řǯȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ǯ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱřŖȱ ȱ ȱŞŝȱȱ ȱ ȱ ǯ ȱ ȱ...

Страница 115: ...ȱ ȱ ȱ ȱ ȱ ȱ ěǯ ȱ Ǳ ȱ ŗǯȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ǯ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ ȱ Řǯȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ǯ ȱ řǯȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ŗȱ ǯ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ǯ ȱ ȱ ȱ ȱ ȱŘŞȱ ȱ ȱ ȱ ȱ ȱŞŜǯ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱŞśǯ ȱ Śǯȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ǯ Ǳȱ ȱ ȱ Ŝŗ Ǳ Ǳȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱȱ ȱ ȱ ȱ ȱę ǰȱ ȱ ȱ ȱ ȱ ȱȱ ȱ ȱ ȱ ǯ 7URXEOHVKRRWLQJ ORZ KDUW ȱ ȱĚ ȱ ȱǻ ȱ ȱś ǯŚŚǼȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱŗŖȬŗśȱ ǯȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱǻ ȱ Ğ ȱ ȱ ...

Страница 116: ... 6HFWLRQ XHO 6 VWHP 2SHUDWH IRU DQ DSSURSULDWH SHULRG RI WLPH EDVHG XSRQ RULJLQDO IDXOW FRGHV LJXUH ...

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Страница 118: ... Ȭ ȱ Ǳȱ ȱŘŞǰȱ Śŗǰȱ ȱŚŗ ǯȱ ȃŘŚȱ Ȅȱǻ ȱŗǯŖǼȱ Ȭ ȱ Ǳȱ ȱ ŗŞǰȱŞśǰȱřŖǰȱ ȱŞŝǯ ȱ ȱ ȃřŘȱ Ȅȱǻ ȱŗǯŗǼȱ Ȭ ȱ Ǳȱ ȱ ŘŞǰŞśǰȱřŖǰȱ ȱŞŝǯ ȱ řǯȱ ȱ Śǯȱ ȱ ȱ śǯȱ ȱ ȱǛŝȱȃ ȱ Ȅȱǻ ȱ Ǽ ȱ Ǳȱ ȱ ŗǯȱ ȱ ȱ Řǯȱ ȱ ȱ řǯȱ ȱ Śǯȱ ȱ ǻ Ǽ ȱ ȱ ȃřśȱ Ȅȱǻ ȱŗǯŝǼȱ Ȭ ȱ Ǳȱ ȱŗǰȱ ŗşǰȱŚŖǰȱŚŖ ǰȱŚřǰȱ ȱ ǯ ȱ ȱ ȃŘŚȱ Ȅȱǻ ȱŗǯŖǼȱ Ȭ ȱ Ǳȱ ȱ ŘŘǰȱŘřǰȱŜśǰȱŜŜǰȱřŖǰȱ ȱ ǯ ȱ ȱ ȃřŘȱ Ȅȱǻ ȱŗǯŗǼȱ Ȭ ȱ Ǳȱ ȱ řŖǰȱřŗǰȱŜśǰȱŜŜǰȱ ȱ ȱ ȱ ȱřŖǯ ȱ śǯȱ ȱ ȱ Ŝǯȱ ȱ ȱǛŞȱȃ ȱ Ȭ Ȅȱ ǻ ȱ ȱ Ǽ ȱ Ǳ ȱ ...

Страница 124: ... 6HFWLRQ XEULFDWLRQ 6 VWHP ...

Страница 125: ...ng leaving the five hex flange screws slightly loose 2 Pull the starter handle out until the pawls engage in the drive cup Hold the handle in this position and tighten the screws securely Rope Replacement The rope can be replaced without complete starter disassembly 1 Remove the starter from the blower housing 2 Pull the rope out approximately 12 in and tie a temporary slip knot in it to keep it f...

Страница 126: ...ide the starter handle Untie the single knot and remove the rope retainer and handle 4 Hold the pulley firmly and untie the slipknot Allow the pulley to rotate slowly as the spring tension is released 5 When all spring tension on the starter pulley is released remove the rope from the pulley 6 Tie a single knot in one end of the new rope 7 Rotate the pulley counterclockwise when viewed from pawl s...

Страница 127: ...ositions of the pawls and pawl springs before removing them Remove the pawls and pawl springs from the starter pulley Figure 7 5 Brake Spring and Washer Pawls and Pawl Springs 5 Rotate the pulley clockwise 2 full turns This will ensure the spring is disengaged from the starter housing 6 Hold the pulley in the starter housing Invert the pulley housing so the pulley is away from your face and away f...

Страница 128: ...ll a new spring and keeper assembly 4 Clean all old grease and dirt from the starter components Generously lubricate the spring and center shaft with any commercially available bearing grease Reassembly 1 Make sure the spring is well lubricated with grease Place the spring and keeper assembly inside the pulley with spring towards pulley See Figure 7 7 2 Install the pulley assembly into the starter...

Страница 129: ...clean dry and free of grease and oil 6 Apply a small amount of Loctite No 271 to the threads of the center screw Install the center screw with the washer and retainer to the center shaft Torque the screw to 7 4 8 5 N m 65 75 in lb 7 Tension the spring and install the rope and handle as instructed in steps 6 through 12 under Rope Replacement on page 7 2 8 Install the starter to the engine blower ho...

Страница 130: ...7 6 Section 7 Retractable Starter ...

Страница 135: ...ȱ ǰȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ Ȭ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱę ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ Ǳȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ǰȱ ȱ ę ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ǯ Ǳȱ ȱ ȱĚ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱǻ ŗǼǯȱ ȱ ȱ ȱę ȱ ȱ ȱ ȱ ȱ ȱ ȱǻ ŗǼǯȱ ȱ ȱ ȱ ȱ ę ȱ ȱ ŗȱ ȱ ȱ ȱ ŗǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ǻ ŘǼǰȱ ȱ ȱ ȱ ȱ ȱǻ Ǽȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱȃ ǰȄȱ ȱ ȱ ȱǻ ŗǼȱ ȱ ȱ ȱ ȱ ȱ ȱ ǻ Ǽȱ ȱ ȱ ȱ ȱǻ ŗǼǯȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱĚ ȱ ę ȱ ȱ ȱ ȱ...

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Страница 138: ... ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ ȱ ȱ ȱ ȱ ȱ Ğ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ Ȭ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ę ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ Ǳȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ǰȱ ȱ ę ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ǯ 7HVW 3URFHGXUH IRU 60 57 63 5 70 JQLWLRQ 6 VWHPV ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ȭ Ȝȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǻ Ǽǯ 6SHFLDO 7RROV 5HTXLUHG ȱ Ȋȱ ȱ ȱ Ȋȱ Șȱǻ ȱ ȱŘǼ ȱ Ȋȱ ȱ ȱ ȱ ...

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Страница 177: ...anufacturer s instructions and safety precautions carefully Make sure all traces of the cleaner are removed before the engine is reassembled and placed into operation Even small amounts of these cleaners can quickly break down the lubricating properties of engine oil Typical Disassembly Sequence The following sequence is suggested for complete engine disassembly The sequence can be varied to accom...

Страница 178: ...9 3 Removing Oil Fill Cap from Cover Figure 9 6 Removing Oil Filter Adapter Nipple Figure 9 4 Removing Oil Drain Plug 2 Allow ample time for the oil to drain from the crankcase and oil filter Figure 9 5 Removing Oil Filter 3 Remove and discard the oil filter See Figure 9 5 ...

Страница 179: ...Assembly Standard Air Cleaner 1 Unhook the latches or loosen the knob and remove the cover Refer to Section 4 2 Remove the wing nut from the element cover 3 Remove the element cover the air cleaner element with precleaner and the stud seal Figure 9 8 Removing Air Cleaner Base Retainer Figure 9 9 Rear Air Cleaner Bracket Screws 5 Remove the bracket then remove the base and gasket while carefully pu...

Страница 180: ...ipped Do not lose any of the hardware See Figure 9 13 Mounting Nuts Breather Hose Figure 9 13 Air Cleaner Bracket Mounting Screws Two Barrel Model Pictured 4 Remove the heavy duty air cleaner as an assembly from the engine See Figure 9 14 Mounting Screws Figure 9 14 Removing Heavy Duty Air Cleaner Assembly Two Barrel Model Pictured Remove Fuel Pump WARNING Explosive Fuel Gasoline is extremely flam...

Страница 181: ...acket or to the blower housing See Figure 9 18 The fuel pump body may be metal or plastic Figure 9 18 Removing Screws Holding Fuel Pump Metal Bodied Pump Shown 4 Note or mark the orientation of the fuel pump then remove the fuel pump with lines attached as shown in Figure 9 19 Figure 9 19 Remove Fuel Pump and Lines Mechanical Fuel Pump The mechanical style fuel pump is part of the valve cover asse...

Страница 182: ...ing Choke Linkage from Actuator Lever Figure 9 21 Removing Control Bracket Figure 9 20 Mechanical Fuel Pump Remove Control Panel If So Equipped 1 Disconnect the Oil Sentry Indicator Light wires 2 Disconnect the choke control cable from the control bracket 3 Disconnect the throttle control cable or shaft 4 Remove the panel from the blower housing Remove Throttle Choke Controls 1 Remove the four hex...

Страница 183: ...oline as a cleaning agent 1 Disconnect the fuel shut off solenoid lead and ground lead if equipped See Figure 9 26 Figure 9 28 Removing Carburetor Assembly with Governor Lever Attached 4 Remove the carburetor gasket Figure 9 26 Remove Ground Lead Two Barrel Model Pictured Ground Lead 2 One Barrel Carburetor Models Only Remove the two carburetor mounting screws See Figure 9 27 Two Barrel Carburetor...

Страница 184: ... two hex flange screws See Figure 9 30 5 If necessary the carburetor throttle linkage and governor lever can be separated Reattach the bushings to the linkage following separation to avoid losing them Remove Oil Sentry If So Equipped 1 Disconnect the lead from the Oil Sentry switch 2 Remove the Oil Sentry switch from the breather cover See Figure 9 29 Figure 9 31 Disconnecting Plug from Rectifier ...

Страница 185: ...gure 9 35 6 On engines equipped with a metal grass screen remove the screen before removing the blower housing See Figure 9 36 Plastic grass screens can be removed after the blower housing is removed Figure 9 34 Note Location of Two Short Screws Figure 9 36 Removing Metal Grass Screen 7 Remove the lower blower housing screw and washer securing the rectifier regulator ground lead or grounding strap...

Страница 186: ...it could cause damage resulting in leaks Most engines use a formed gasket rather than RTV sealant Figure 9 38 Removing Blower Housing Remove Inner Baffles and Breather Cover The inner valley baffles are attached at one corner using the same fasteners as the breather cover See Figure 9 39 1 Remove the two hex flange screws securing the inner baffles Figure 9 37 Debris Shield Details Two Barrel Carb...

Страница 187: ...latest design uses a brown O Ring and the bolt holes spacers are molded in place 1 Remove the four hex flange screws securing each valve cover Note the position of any attached brackets or lifting straps 2 Remove the valve covers valve cover gaskets or O Rings and any brackets or lifting straps Note which side of the engine has the oil fill and or fuel pump valve cover See Figure 9 45 Figure 9 41 ...

Страница 188: ...ng the intake manifold to the cylinder heads Note which screws hold the wiring clamps 2 Remove the intake manifold and the intake manifold gaskets aluminum intake manifolds or O Rings plastic intake manifolds See Figure 9 48 Figure 9 48 Removing Intake Manifold Aluminum Intake Manifold Plastic Intake Manifold Remove Ignition Modules 1 Disconnect the lead s from each ignition module See Figure 9 46...

Страница 189: ... hex flange screws or hex flange nuts and washers on studs Do not interchange or mix components as the cylinder heads may have different machining unique to each fastening method 1 Remove the four hex flange screws or hex nuts and washers securing each cylinder head See Figure 9 51 Discard the screws or nuts and washers once removed Do not reuse Studs if present should only be removed if damaged o...

Страница 190: ...Hydraulic lifters should always be reinstalled in the same position See Figures 9 53 and 9 54 NOTE The exhaust lifters are located on the output shaft side of the engine while the intake lifters are located on the fan side of the engine The cylinder head number is embossed on the outside of each cylinder head See Figure 9 55 Figure 9 54 Mark Position of Hydraulic Lifters Figure 9 55 Match Marks on...

Страница 191: ...lves mark position Valve stem seals intake valve only Valve Retainer Spring Keepers Cap Valve Seal Figure 9 59 Intake Valve Seal Location NOTE These engines use valve stem seals on the intake valves Use a new seal whenever valve is removed or if the seal is deteriorated in any way Never reuse an old seal 4 Repeat the above procedure for the other cylinder head Do not interchange parts from one cyl...

Страница 192: ...ywheel to become cracked or damaged Figure 9 62 Removing Flywheel Fastener Using Strap Wrench 2 Remove the hex flange screw and washer 3 Use a puller to remove the flywheel from the crankshaft See Figure 9 63 NOTE Always use a flywheel puller to remove the flywheel from the crankshaft Do not strike the crankshaft or flywheel as these parts could become cracked or damaged Striking the puller or cra...

Страница 193: ...See Figure 9 65 Note the routing of the stator lead in the channel Figure 9 65 Removing Stator Remove Closure Plate Assembly 1 Remove the ten hex flange screws securing the closure plate to the crankcase See Figure 9 66 2 Locate the three splitting tabs that are cast into the perimeter of the closure plate Insert the drive end of a 1 2 breaker bar between the top splitting tab and the crankcase Ho...

Страница 194: ... end cap Remove the end cap See Figure 9 70 Figure 9 71 Mark End Cap with Cylinder Number Before Removal NOTE The cylinders are numbered on the crankcase Use the numbers to mark each end cap connecting rod and piston for reassembly Do not mix end caps and connecting rods Figure 9 72 Removing Piston Connecting Rod Assemblies 2 Carefully remove the connecting rod and piston assembly from the cylinde...

Страница 195: ...shaft from the crankcase See Figure 9 73 Note thrust washers and shims if used Figure 9 75 Removing Governor Cross Shaft Retainer 8 mm Shaft Design 2 Pull the cross shaft with small washer out through the inside of the crankcase See Figure 9 76 Figure 9 74 Removing Governor Cross Shaft Hitch Pin 6 mm Shaft Design Figure 9 76 Pulling Governor Cross Shaft Remove Flywheel End Oil Seal 1 Remove oil se...

Страница 196: ...9 20 Section 9 Disassembly ...

Страница 197: ...easurement Guide TP 2159 B and Engine Inspection Data Record TP 2435 are also available use these to record inspection results Automatic Compression Release ACR Some engines are equipped with the optional Automatic Compression Release ACR mechanism The ACR lowers compression at cranking speeds to make starting easier Operation The ACR mechanism consists of a flyweight spring and pivoting control p...

Страница 198: ... with a flat washer into the drilled hole The flat washer must be large enough to seat against the shoulder of the plug bore See Figure 10 2 3 Tighten the self tapping screw until it draws the plug out of the crankshaft Procedure to Install New Plug 1 Use a single cylinder camshaft pin Kohler Part No 47 380 09 S as a driver and tap the plug into the plug bore until it seats at the bottom of the bo...

Страница 199: ... a drill speed of about 250 RPM and 60 strokes per minute After installing coarse stones in hone proceed as follows 1 Lower hone into bore and after centering adjust so the stones are in contact with the cylinder wall Use of a commercial cutting cooling agent is recommended 2 With the lower edge of each stone positioned even with the lowest edge of the bore start drill and honing process Move the ...

Страница 200: ...eter and the piston diameter step 2 minus step 1 Flywheel Inspection Inspect the flywheel for cracks and the flywheel keyway for damage Replace the flywheel if it is cracked Replace the flywheel the crankshaft and the key if flywheel key is sheared or the keyway is damaged Inspect the ring gear for cracks or damage Kohler does not provide the ring gear as a serviceable part Replace the flywheel if...

Страница 201: ... 2987 1 2997 in 6 5 mm 0 2559 in 7 038 7 058 mm 0 2771 0 2779 in 29 37 29 63 mm 1 1563 1 1665 in 45 1 5 mm 0 0591 in 6 970 6 988 mm 0 2744 0 2751 in Figure 10 6 Valve Details Hard starting or loss of power accompanied by high fuel consumption may be symptoms of faulty valves Although these symptoms could also be attributed to worn rings remove and check the valves first After removal clean the val...

Страница 202: ...t 1000 hours under controlled test conditions Bad Condition The valve depicted here should be replaced Note the warped head margin damaged and too narrow These conditions could be attributed to excessive hours or a combination of poor operating conditions Leakage A poor grind on face or seat of valve will allow leakage resulting in a burned valve on one side only Coking Coking is normal on intake ...

Страница 203: ...g on their condition Stem Corrosion Moisture in fuel or from condensation are the most common causes of valve stem corrosion Condensation occurs from improper preservation during storage and when engine is repeatedly stopped before it has a chance to reach normal operating temperatures Replace corroded valves Overheating An exhaust valve subject to overheating will have a dark discoloration in the...

Страница 204: ... an 89 cutter as specified for the valve seat angle in Figure 10 6 Cutting the proper 45 valve face angle as specified in Figure 10 6 and the proper valve seat angle 44 5 half of the full 89 angle will achieve the desired 0 5 1 0 full cut interference angle where the maximum pressure occurs on the outside diameters of the valve face and seat Figure 10 7 Typical Valve Seat Cutter Lapping Valves Reg...

Страница 205: ...sive material such as carbon dirt or pieces of hard metal Detonation damage occurs when a portion of the fuel charge ignites spontaneously from heat and pressure shortly after ignition This creates two flame fronts which meet and explode to create extreme hammering pressures on a specific area of the piston Detonation generally occurs from using low octane fuels Preignition or ignition of the fuel...

Страница 206: ... 4 Before installing the new rings on the piston place the top two rings each in turn in its running area in the cylinder bore and check the end gap See Figure 10 9 Compare the ring gap to the specifications listed in Section 1 Figure 10 9 Measuring Piston Ring End Gap 5 After installing the new compression top and middle rings on the piston check the piston to ring side clearance Compare the clea...

Страница 207: ...he base surface of the hydraulic lifters for wear or damage If the lifters need to be replaced apply a liberal coating of Kohler lubricant see Section 2 to the base of each new lifter before it is installed Bleeding the Lifters To prevent a possible bent push rod or broken rocker arm it is important to bleed any excess oil out of the lifters before they are installed 1 Cut a 50 75 mm 2 3 in piece ...

Страница 208: ... pump body 5 If the relief valve is like that shown in Figure 10 15 drive out the pin to remove the oil pressure relief valve piston and spring Refer to the following inspection and reassembly procedures If the relief valve is a one piece style staked to the oil pump housing See Figure 10 16 removal should not be attempted nor is internal servicing possible If a problem with the relief valve is en...

Страница 209: ...essure relief valve piston It should be free of nicks or burrs Check the spring for wear or distortion The free length of the spring should be approximately 47 4 mm 1 8 in Replace the spring if it is distorted or worn See Figure 10 17 Pickup Relief Valve Figure 10 17 Oil Pressure Relief Valve Piston and Spring Reassembly 1 Install the pressure relief valve piston and spring 2 Install the oil picku...

Страница 210: ... seal is damaged and or leaks replace it using the following procedure Remove the oil seal from the crankcase and replace it with a new one Install the new seal to the depth shown in Figure 10 18 using a seal installer 2 0 mm 0 0787 in Governor Cross Shaft Seal Figure 10 18 Installing Cross Shaft Oil Seal ...

Страница 211: ...ǯȱ ȱĚ ȱ ȱ ȱ ǯ ȱ Řǯȱ ȱ ȱ ȱ Ğǯ ȱ řǯȱ ȱ Ğǯ ȱ Śǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ ȱ śǯȱ ȱ Ğǯ ȱ Ŝǯȱ ȱ ȱ ȱ ǯ ȱ ŝǯȱ ȱ ȱ ȱ ȱ ǯ ȱ Şǯȱ ȱĚ ǯ ȱ şǯȱ ȱ ȱ ȱ ȱ ǯ ȱ ŗŖǯȱ ȱ ȱ Ğ ǯ ȱ ŗŗǯȱ ȱ ȱ ǯ ȱ ŗŘǯȱ ȱ ȱ ȱ ȱ ȱ ǯ ȱ ŗřǯȱ ȱ ȱ ǯ ŗŚǯȱ ȱ ȱ ǯȱ ŗśǯȱ ȱ ȱ ȱ ȱ ȱ ĝ ǯ ȱ ŗŜǯȱ ȱ ȱ ȱ ȱ ȱ ĝ ǯ ŗŝǯȱ ȱ ȱ ȱ ǯ ȱ ŗŞǯȱ ȱ ȱ ǯ ȱ ŗşǯȱ ȱ ǯ ȱ ŘŖǯȱ ȱ ȱ ȱ ǯ ȱ Řŗǯȱ ȱ Ĵ ȱ ȱ ȱ ǯ ȱ ŘŘǯȱ ȱ ȱ Ȝ ǯ ȱ Řřǯȱ ȱ ȱ ȱǻ ȱ ȱ Ǽǯ ȱ ŘŚǯȱ ȱ ȱ ǯ ȱ Řśǯȱ ȱ ȱ ȱ ȱǻ ȱ ȱŚǼǯ ȱ ŘŜǯȱ ȱ ĝ ǯ Řŝǯȱ...

Страница 212: ...řȱ ȱŗŗȬŚǯ ȱ ȱ Şȱ ȱ ȱ ĞǱȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ğǰȱ ȱ ȱ ȱ Ȭ ȱ ȱ ǯȱ ȱ ȱ ȱ Ğȱ ȱ ȱ ǰȱ ȱ ȱŖǯśŖȱ ȱǻŖǯŖŘŖȱ ǯǼȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ğȱ ȱ ǯȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱŗŗȬśȱ ȱŗŗȬŜǯ LJXUH QVWDOOLQJ PP RYHUQRU URVV 6KDIW LJXUH QVWDOOLQJ RYHUQRU URVV 6KDIW LWFK 3LQ PP 6KDIW LJXUH QVWDOOLQJ PP RYHUQRU URVV 6KDIW LJXUH 6HWWLQJ RYHUQRU URVV 6KDIW QG 3OD PP 6KDIW QVWDOO UDQNVKDIW ȱ ŗǯȱ ȱ ȱ ȱĚ ȱ ȱ ȱ ȱ Ğȱ ȱ ...

Страница 214: ... řǯȱ ȱ ȱ ȱ ȱ Ğȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ğȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ Ğȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ğǯȱ ȱ ȱŗŗȬŗřǯ ȱ Śǯȱ ȱ ȱ Ğȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ Ğȱ ȱ ȱ ȱŜȱ Ȃ ȱ ǯȱ ȱ ȱ ȱ ȱ Ğȱ ȱ ȱ Ğȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱŗŗȬŗřǯ LJXUH OLJQLQJ UDQNVKDIW DQG DPVKDIW 7LPLQJ 0DUNV HWHUPLQLQJ DPVKDIW QG 3OD ȱ ŗǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ğǯ ȱ Řǯȱ ȱ ȱ Ğȱ ȱ ȱ ȱ ȱ ȱ ȱ Ğǯȱ ȱ ȱŗŗȬŗŚǯ 7RUTXH WKHVH WR 1ÂP LQ OE PP 6WUDLJKW 6KDQN 7RUTXH WKHVH WR 1ÂP LQ OE PP 6WHS RZ...

Страница 215: ...ŝśȱ ǯǼ Ǳȱ ŖǯŞşśřśȦŖǯşşřŚśȱ ȱǻŖǯŖřśŘśȦŖǯŖřŜŝśȱ ǯǼ Ǳȱ ŖǯşŚŜŗśȦŖǯşŞŚŘśȱ ȱǻŖǯŖřŝŘśȦŖǯŖřŞŝśȱ ǯǼ Ǳȱ ŖǯşşŜşśȦŗǯŖřśŖśȱ ȱǻŖǯŖřşŘśȦŖǯŖŚŖŝśȱ ǯǼ LJXUH KDQJH 6KLP WR 2EWDLQ RUUHFW QG 3OD ȱ śǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ 2LO 3XPS VVHPEO ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱȃ ȱ ȱ Ȅȱ ȱ ȱŗŖǯ RYHUQRU HDU VVHPEO ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱȃ ȱ ȱ Ȅȱ ȱ ȱŗŖǯ 7KUXVW HDULQJ DVKHU DQG 6KL...

Страница 217: ... ǯȱ ȱ ȱŗŗȬŘŖǯ LJXUH 8VLQJ 6SDQQHU UHQFK WR 7XUQ UDQNVKDIW ȱ Ŝǯȱ ȱ ȱ ȱ ȱĚ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱŗŗȬŘŗȱ ȱŘŚǯŚȱ ȉ ȱǻŘŗŜȱ ǯȱ ǯǼǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱǛŜȱ ȱ ȱ ȱ ȱ ŗŗȬŘŗǯ LJXUH ORVXUH 3ODWH DVWHQHU 7RUTXH 6HTXHQFH LJXUH 7RUTXLQJ ORVXUH 3ODWH DVWHQHUV QVWDOO 6WDWRU DQG DFNLQJ 3ODWHV ȱ ŗǯȱ ȱ ȱ ȱ ȱ Ě ț ȱǻ ț ȱ ȱ śşŘŚŗȱ ȱ Ǽȱ ȱ ȱ ȱ ȱ ǯ ȱ Řǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ĵ ǰȱ ȱ ȱ ǯ...

Страница 218: ...UH QVWDOOLQJ DFNLQJ 3ODWHV DQG 6WDWRU LUH UDFNHW QVWDOO O ZKHHO 51 1 DPDJLQJ UDQNVKDIW DQG O ZKHHO DQ DXVH 3HUVRQDO QMXU ȱ ȱ ȱ ȱ ȱ ȱĚ ȱ ȱ ȱ ȱ ȱ ȱ Ğȱ Ȧ ȱĚ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱĚ ǯ Ǳȱ ȱ ȱ ȱĚ ȱ ȱ ȱ ȱ Ğȱ ȱ ȱ ȱĚ ȱ ȱ ȱ ǰȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱĚ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱĚ ȱ ȱ ȱ ȱ ȱ ę ǯ LJXUH OHDQ DQG U 7DSHU RI UDQNVKDIW LJXUH OHDQ DQG U O ZKHHO XE ...

Страница 219: ...ȱ ȱĚ ȱ ȱ ȱ Ğȱ ȱ ŜŜǯŚȱ ȉ ȱǻŚşȱĞǯȱ ǯǼǯȱ ȱ ȱŗŗȬŘşǯ LJXUH QVWDOOLQJ DQG 7RUTXLQJ O ZKHHO DVWHQHU QVWDOO O ZKHHO DQ ȱ ŗǯȱ ȱ ȱ ȱ ȱ ȱĚ ȱ ȱ ȱ ȱ ȱĚ ȱ ǯ Ǳȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ě ǯȱ ȱ ȱŗŗȬřŖǯ LJXUH QVWDOOLQJ DQ RQ O ZKHHO ȱ Řǯȱ ȱ ȱ ȱ ȱşǯşȱ ȉ ȱǻŞŞȱ ǯȱ ǯǼǯ QVWDOO 3ODVWLF UDVV 6FUHHQ ȱ ŗǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱŗŗȬřŗǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ě ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱŗřȱ ...

Страница 220: ...RUTXLQJ 6XSSRUWV IRU 0HWDO 6FUHHQ 6RPH 0RGHOV QVWDOO GUDXOLF LIWHUV ȱ ŗǯȱ ȱȁȁ ȱ ȱ Ğ ȂȂȱ ȱ ȱŗŖȱ ȱ Ğ ȱ ȱǻ ȱ Ǽȱ ǯ ȱ Řǯȱ ȱ Ğȱ ȱǻ ȱ ȱŘǼȱ ȱ ȱ Ĵ ȱ ȱ ȱ ȱ Ğ ǯȱ ȱ ȱŗŗȬřŚǯȱ ȱ ȱ ȱ Ğ ȱ ȱ ȱ Ğ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ LJXUH SSO LQJ DPVKDIW XEULFDQW WR RWWRP RI LIWHUV ȱ řǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ğ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ŗȱ ȱ ȱŘǯȱ ȱ ȱ ȱ Ğ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱŗŗȬřśǯ Ǳȱ ȱ Ğ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ Ğ ȱ ȱ ȱ ȱ ȱ ȱ Ğȱ ȱ ȱ ȱ ȱ...

Страница 221: ... ȱ ȱ ǯȱ ȱŗŗȬřŝǯ VVHPEOH OLQGHU HDGV ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ Ĵ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱŗŗȬřŞȱ ȱŗŗȬřşǯ ȱ Ȋȱ ȱ ȱ ȱ ȱ Ȋȱ ȱ ȱ ȱ Ȋȱ ȱ ȱ Ȋȱ ȱ ȱ ȱ Ȋȱ ȱ ȱ LJXUH 9DOYH RPSRQHQWV LJXUH QVWDOOLQJ 9DOYHV ZLWK 9DOYH 6SULQJ RPSUHVVRU QVWDOO OLQGHU HDGV Ǳȱ ȱ ȱ ȱ ȱ Ĵ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱĚ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ě ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ǯ ȱ ŗǯȱ ȱ...

Страница 227: ...HQ 7ZR 5HPDLQLQJ RYHU 6FUHZV HEULV 6KLHOG QVWDOO ORZHU RXVLQJ DQG 2XWHU DIÀHV Ǳȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ğ ȱ ȱ ȱ ǯ ȱ ŗǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱǻ ȱ ȱ Ǽǯ ȱ Řǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ĝ ǯȱ ȱ ȱ ŗŗȬŜŗǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ Ȭ ȱ ȱ ǰȱ Ğȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱŗŗȬŜŗȱ ȱŗŗȬŜŘǯ LJXUH QVWDOOLQJ ORZHU RXVLQJ LJXUH 5RXWLQJ LULQJ DUQHVV DQG HDGV 7ZR DUUHO...

Страница 228: ...G HDGV ȱ Śǯȱ ȱ ȱ ę Ȭ ȱ ȱ ȱ ǰȱ Ĵ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ę Ȭ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱŗŗȬŜŚǯ LJXUH URXQG HDG HWDLOV ȱ śǯȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱŜǯŘȱ ȉ ȱǻśśȱ ǯȱ ǯǼȱ ȱ ȱ ȱ ǰȱ ȱ ȱŚǯŖȱ ȉ ȱǻřśȱ ǯȱ ǯǼȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ śȱ ȱ ĝ ȱ ȱ ȱ ŚǯŖȱ ȉ ȱǻřśȱ ǯȱ ǯǼǯȱ ȱ ȱŗŗȬŜśǯȱ ȱ ȱ ȱ śȱ ȱ ĝ ȱ ȱǻ ȱ ȱ Ǽȱ ȱŜǯŘȱ ȉ ȱǻśśȱ ǯȱ ǯǼȱ ȱ ȱ ȱ ǰȱ ȱ ȱŚǯŖȱ ȉ ȱ ǻřśȱ ǯȱ ǯǼȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ Ŝȱ ĝ ȱ ȱ ȱ ȱŗŖǯŝȱ ȉ ȱǻşśȱ ǯȱ ǯǼȱ ȱ ȱ ȱ ǰȱ ...

Страница 229: ...ŘǯŘȱ ȉ ȱǻŘŖȱ ǯȱ ǯǼǯ LJXUH QVWDOOLQJ 0HWDO 7 SH UDVV 6FUHHQ ȱ ŝǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱŝǯřȱ ȉ ȱ ǻŜśȱ ǯȱ ǯǼȱ ȱ ȱ ȱ ȱ ȱ ȱŗŗȬŜŞǯ LJXUH UHDWKHU RYHU DVWHQHU 7RUTXH 6HTXHQFH 5HFRQQHFW 5HFWL HU 5HJXODWRU ȱ ŗǯȱ ȱ ȱ ę Ȭ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ę Ȭ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱŗŗȬŜşǯȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ę Ȭ ǯȱ ȱ ȱŗŗȬŝŗǯ LJXUH RQQHFWLQJ URXQG HDG ȱ Řǯȱ ȱ ȱ Ƹȱ Ȧ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ę Ȭ ȱ ȱ ȱ ȱ ȱ ȱ ...

Страница 230: ...W DQG WWDFKHG RQQHFWRU 60 57 63 5 0RGXOH ȱ ŗǯȱ ȱ ȱ ȱ Ȭ Ȝ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ĝ ǯȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱŗŗȬŝŘǯ LJXUH 5HLQVWDOOLQJ 6 0 0RGXOH QVWDOO OHFWULF 6WDUWHU 0RWRU ȱ ŗǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱĚ ȱ ǯȱ ȱ ȱŗŗȬŝřǯȱ ȱ Ȭ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ ȱ Řǯȱ ȱ ȱ ȱ ȱĚ ȱ ȱ ȱŗśǯřȱ ȉ ȱ ǻŗřśȱ ǯȱ ǯǼǯ URXQGLQJ UDFNHW LJXUH QVWDOOLQJ OHFWULF 6WDUWHU 0RWRU ...

Страница 232: ...ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ Řǯȱ ȱ ț ȱŘŚŘȱ ȱ ȱ ȱǻ Ǽȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ řǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱĚ ȱ ȱĚ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ĵ Ȧ ǯȱ ȱ ȱŗŗȬŝŞǯ LJXUH QVWDOOLQJ 6WXGV DQG DUEXUHWRU 7ZR DUUHO DUEXUHWRU ȱ Śǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱŗŗȬŝşǯ LJXUH RQQHFWLQJ URXQG HDG 7ZR DUUHO DUEXUHWRU QVWDOO WHUQDO RYHUQRU RQWUROV ȱ ŗǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ğǯȱ ȱ ȱŗŗȬŞŖǯ LJXUH QVWDOO RYHUQRU HYHU WR 6KDIW ...

Страница 233: ... ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱŜǯŞȱ ȉ ȱ ǻŜŖȱ ǯȱ ǯǼǯȱ ȱ ȱŗŗȬŞŘǯȱ LJXUH ROGLQJ DQG 7LJKWHQLQJ RYHUQRU UP ȱ śǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ȭ ěȱ ȱ ȱ ȱ ǯ QVWDOO 7KURWWOH KRNH RQWUROV ȱ ŗǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱŗŗȬŞřǯ LJXUH RQQHFWLQJ KRNH LQNDJH ȱ Řǯȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱǻ ȱ Ǽȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱĚ ȱ ǯȱ ȱ ȱ ȱ ȱŗŖǯŝȱ ȉ ȱǻşśȱ ǯȱ ǯǼȱ ȱ ȱ ǰȱ ȱ ŝǯřȱ ȉ ȱǻŜśȱ ǯȱ ǯǼȱ ȱ ȱ ǯȱ ȱ ȱ ŗŗȬŞŚǯ LJXUH 7RUTXLQJ 0DLQ RQWURO UDFNHW ...

Страница 234: ... 6SULQJ RORU RGH ś Ś ř Ř Ś ř Ř ř ř ȘśƖȱ ȱǻ ȱŗŖƖǼ RYHUQHG GOH ROH RYHUQRU HYHU RORUHG RQ QG 2QO RORUHG RPSOHWHO ȱ řǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱȱ ŗŗȬŞśȱ ȱŗŗȬŞŜǰȱ ȱ ȱ ȱ ǯ LJXUH RQQHFWLQJ 6SULQJ WR RYHUQRU HYHU PP RYHUQRU HYHU DQG ROH 3RVLWLRQ 530 KDUW LJXUH RYHUQRU 6SULQJ RORU 0DUNLQJV ...

Страница 235: ...ŗ Ś ř ř ř Ř Ř ŗ Ř ŗ 6WDQGDUG 3DUHQW 0DWHULDO řŞŞŞ řŝŞŖ řŜŝŘ řśŜŚ řŚśŜ řřŚŞ řŘŚŖ řŗřŘ řŖŘŚ řŜŖŖ řśŖŖ řŚŖŖ řřŖŖ řŘŖŖ řŗŖŖ řŖŖŖ ŘşŖŖ ŘŞŖŖ Ȭ ř ř ř Ř Ř ŗ ŗ ŗ Ȭ PP RYHUQRU HYHU DQG ROH 3RVLWLRQ 530 KDUWV QJLQHV RYHUQRU 6KDIW RQ JXUDWLRQ 1HHGOH HDULQJ 6WDQGDUG 3DUHQW 0DWHULDO 1RQ FFHOHUDWRU 3XPS DUEXUHWRU FFHOHUDWRU 3XPS DUEXUHWRU LJK GOH 27 QWHQGHG 0D LPXP 530 řŝŚŚ řŗŘŖ řŜŖŖ řŖŖŖ 6SULQJ RORU ROH 1R 6SUL...

Страница 236: ...ȱ ȉ ǻŚŖȱ ǯȱ ǯǼǯ ȱ Řǯȱ ȱ ȱ ȱ ȱǻ Ǽȱ ȱ ȱ ȱ Ȝȱ ǯ QVWDOO RQWURO 3DQHO I 6R TXLSSHG ȱ ŗǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ ȱ Řǯȱ ȱ ȱ Ĵ ȱ ȱ ȱ ȱ Ğǯ ȱ řǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ ȱ Śǯȱ ȱ ȱ ȱ Ȝȱ ȱ ȱ ǯ WHP HVFULSWLRQ ȱ ŗȱ ǰȱ ȱ ȱ Řȱ ǰȱ ȱǻ ȱ Ǽ ȱ řȱ ȱ ȱǻ ȱ Ǽ ȱ Śȱ ǰȱ ȱǻ ȱ Ǽ ȱ śȱ ǰȱ Ĵ ȱ ȱǻ Ǽ ȱ Ŝȱ ǰȱ ȱ ȱ ŝȱ ǰȱ Ĵ ȱ ȱǻ Ĵ Ǽ ȱ Şȱ ǰȱ ś ŖǯŞ ŘŖ ȱ şȱ ǰȱ ȱ ŗŖȱ ǰȱĚ ȱǻřǼ ȱ ŗŗȱ ǰȱ ȱ ȱ ŗŘȱ ǰȱ ś ŖǯŞȱ LJXUH QVWDOOLQJ 2LO 6HQWU 6ZLWFK ...

Страница 239: ...ȱǻ Ȭ ȱ ȱ Ǽȱ ȱşǯşȱ ȉ ȱ ǻŞŞȱ ǯȱ ǯǼǯ ȱ Śǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ŗŗȬşŞǯ LJXUH VVHPEOHG HDY XW LU OHDQHU 7ZR DUUHO DUEXUHWRU QVWDOO 0XIÀHU ȱ ŗǯȱ ȱ ȱ ȱ ȱǻ ȱ Ǽǯȱ ȱ ȱ ĝ ȱ ȱ Ĵ ȱ ȱ ȱ ȱ ĝ ȱ ǯȱ ȱ ȱ ȱşǯşȱ ȉ ȱǻŞŞȱ ǯȱ ǯǼǯ ȱ Řǯȱ ȱ ȱ ȱĚ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱĚ ȱ ȱ ȱŘŚǯŚȱ ȉ ȱǻŘŗŜȱ ǯȱ ǯǼǯ QVWDOO 2LO RROHU ȱ ŗǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱǻ ȱ Ǽǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱŘŝȱ ȉ ȱǻŘŖȱĞǯȱ ǯǼǯȱ ȱ ȱŗŗȬ...

Страница 240: ...ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱę ȱ ȱ ȱ ȱę ȱ ȱ ȱ ȱ ǯȱ ȱ ȱŗŗȬŗŖŗǯ LJXUH QVWDOOLQJ 1HZ 2LO LOWHU ȱ řǯȱ ȱ ȱ ȱ ȱę ȱ ȱ ȱę ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱę ȱ ȱ ȱ ǯȱ LJXUH QVWDOO 2LO LOWHU ȱ Śǯȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱŗŗȬŗŖřǯȱ ȱ ȱ ȱ ȱŗřǯŜȱ ȉ ȱǻŗŖȱĞǯȱ ǯǼǯ Ǳȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ę ȱ ȱ ȱ ȱ ǯ LJXUH 5HLQVWDOO DQG 7RUTXH RWK 2LO UDLQ 3OXJV ȱ śǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱȃ Ȅȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱŗŗȬŗŖŚǯ 0RXQWLQJ RFDWLRQV ...

Страница 242: ... 6HFWLRQ 5HDVVHPEO ...

Страница 243: ... view of clutch Figure 12 1 Wet Type Clutch Exploded View Nameplate Gasket Shifting Lever Seal Shaft Yoke Clutch Housing Key Yoke Roll Pin Ball Bearing Power Shaft Adjusting Ring Driven Member Clutch Assembly Pilot Bearing Pressure Plate Release Sleeve Clutch Assembly Adjusting Lock Bearing Release Assembly Oil Seal Retaining Rings Snap Ring ...

Страница 244: ...ll clutch assembly off 6 To replace clutch simply turn adjusting collar off and remove plate Reverse procedure for reassembly Adjust and lubricate following previous instructions Adjustment Slight readjustment may be needed after a few hours on a new clutch to accommodate normal run in wear Firm pressure should be required to engage clutch 40 45 pounds pull at lever handle Readjust if clutch slips...

Страница 245: ......

Страница 246: ... 7 2 1 8 6 250 12 5HY 668 5 9 6 1 1 9 6 21 2 5 2 2 5 6 216 1 25 6 6 1 6 59 1 250 7 21 1 8 6 1 1 RKOHU QJLQHV FRP ...

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