background image

TP-6862 6/14

80 Appendix

Appendix B Abbreviations

The following list contains abbreviations that may appear in this publication.

A, amp

ampere

ABDC

after bottom dead center

AC

alternating current

A/D

analog to digital

ADC

advanced digital control;

analog to digital converter

adj.

adjust, adjustment

ADV

advertising dimensional

drawing

Ah

amp-hour

AHWT

anticipatory high water

temperature

AISI

American Iron and Steel

Institute

ALOP

anticipatory low oil pressure

alt.

alternator

Al

aluminum

ANSI

American National Standards

Institute (formerly American

Standards Association, ASA)

AO

anticipatory only

APDC

Air Pollution Control District

API

American Petroleum Institute

approx.

approximate, approximately

APU

Auxiliary Power Unit

AQMD

Air Quality Management District

AR

as required, as requested

AS

as supplied, as stated, as

suggested

ASE

American Society of Engineers

ASME

American Society of

Mechanical Engineers

assy.

assembly

ASTM

American Society for Testing

Materials

ATDC

after top dead center

ATS

automatic transfer switch

auto.

automatic

aux.

auxiliary

avg.

average

AVR

automatic voltage regulator

AWG

American Wire Gauge

AWM

appliance wiring material

bat.

battery

BBDC

before bottom dead center

BC

battery charger, battery

charging

BCA

battery charging alternator

BCI

Battery Council International

BDC

before dead center

BHP

brake horsepower

blk.

black (paint color), block

(engine)

blk. htr.

block heater

BMEP

brake mean effective pressure

bps

bits per second

br.

brass

BTDC

before top dead center

Btu

British thermal unit

Btu/min.

British thermal units per minute

C

Celsius, centigrade

cal.

calorie

CAN

controller area network

CARB

California Air Resources Board

CAT5

Category 5 (network cable)

CB

circuit breaker

CC

crank cycle

cc

cubic centimeter

CCA

cold cranking amps

ccw.

counterclockwise

CEC

Canadian Electrical Code

cert.

certificate, certification, certified

cfh

cubic feet per hour

cfm

cubic feet per minute

CG

center of gravity

CID

cubic inch displacement

CL

centerline

cm

centimeter

CMOS

complementary metal oxide

substrate (semiconductor)

com

communications (port)

coml

commercial

Coml/Rec Commercial/Recreational

conn.

connection

cont.

continued

CPVC

chlorinated polyvinyl chloride

crit.

critical

CSA

Canadian Standards

Association

CT

current transformer

Cu

copper

cUL

Canadian Underwriter’s

Laboratories

CUL

Canadian Underwriter’s

Laboratories

cu. in.

cubic inch

cw.

clockwise

CWC

city water-cooled

cyl.

cylinder

D/A

digital to analog

DAC

digital to analog converter

dB

decibel

dB(A)

decibel (A weighted)

DC

direct current

DCR

direct current resistance

deg.,

degree

dept.

department

dia.

diameter

DI/EO

dual inlet/end outlet

DIN

Deutsches Institut fur Normung

e. V. (also Deutsche Industrie

Normenausschuss)

DIP

dual inline package

DPDT

double-pole, double-throw

DPST

double-pole, single-throw

DS

disconnect switch

DVR

digital voltage regulator

E

2

PROM, EEPROM

electrically-erasable

programmable read-only

memory

E, emer.

emergency (power source)

ECM

electronic control module,

engine control module

EDI

electronic data interchange

EFR

emergency frequency relay

e.g.

for example (

exempli gratia)

EG

electronic governor

EGSA

Electrical Generating Systems

Association

EIA

Electronic Industries

Association

EI/EO

end inlet/end outlet

EMI

electromagnetic interference

emiss.

emission

eng.

engine

EPA

Environmental Protection

Agency

EPS

emergency power system

ER

emergency relay

ES

engineering special,

engineered special

ESD

electrostatic discharge

est.

estimated

E-Stop

emergency stop

etc.

et cetera (and so forth)

exh.

exhaust

ext.

external

F

Fahrenheit, female

FHM

flat head machine (screw)

fl. oz.

fluid ounce

flex.

flexible

freq.

frequency

FS

full scale

ft.

foot, feet

ft. lb.

foot pounds (torque)

ft./min.

feet per minute

ftp

file transfer protocol

g

gram

ga.

gauge (meters, wire size)

gal.

gallon

gen.

generator

genset

generator set

GFI

ground fault interrupter

GND,

ground

gov.

governor

gph

gallons per hour

gpm

gallons per minute

gr.

grade, gross

GRD

equipment ground

gr. wt.

gross weight

H x W x D height by width by depth

HC

hex cap

HCHT

high cylinder head temperature

HD

heavy duty

HET

high exhaust temp., high

engine temp.

hex

hexagon

Hg

mercury (element)

HH

hex head

HHC

hex head cap

HP

horsepower

hr.

hour

HS

heat shrink

hsg.

housing

HVAC

heating, ventilation, and air

conditioning

HWT

high water temperature

Hz

hertz (cycles per second)

IBC

International Building Code

IC

integrated circuit

ID

inside diameter, identification

IEC

International Electrotechnical

Commission

IEEE

Institute of Electrical and

Electronics Engineers

IMS

improved motor starting

in.

inch

in. H

2

O

inches of water

in. Hg

inches of mercury

in. lb.

inch pounds

Inc.

incorporated

ind.

industrial

int.

internal

int./ext.

internal/external

I/O

input/output

IP

internet protocol

ISO

International Organization for

Standardization

J

joule

JIS

Japanese Industry Standard

k

kilo (1000)

K

kelvin

kA

kiloampere

KB

kilobyte (2

10

bytes)

KBus

Kohler communication protocol

kg

kilogram

Содержание 33-125EFOZCJ

Страница 1: ...Marine Generator Sets TP 6862 6 14a Installation Pleasure Craft Models 40 150EOZDJ 33 125EFOZDJ Commercial Models 40 150EOZCJ 33 125EFOZCJ Controller Decision Makerr 3500...

Страница 2: ...TP 6862 6 14 2...

Страница 3: ...ne Installation 20 Section 5 Fuel System 25 5 1 Fuel Tank 25 5 2 Fuel Lines 26 5 3 Fuel Filters 26 5 4 Fuel Water Separator 26 5 5 Fuel Pump Lift 26 5 6 Fuel Consumption 26 Section 6 Electrical System...

Страница 4: ...Troubleshooting When Breaker Does Close to Bus 67 9 5 1 Faults Shown 67 9 6 Troubleshooting When Running in AUTO 71 9 6 1 Faults Shown 71 9 7 Generator Management Setup 75 9 7 1 Manual Order Selection...

Страница 5: ...r death Before working on the generator set or equipment connected to the set disable the generator set as follows 1 Press the generator set off reset button to shut down the generator set 2 Disconnec...

Страница 6: ...he engine is running because spilled fuel may ignite on contact with hot parts or from sparks Do not smoke or permit flames or sparks to occur near sources of spilled fuel or fuel vapors Keep the fuel...

Страница 7: ...with electrically insulated probes and follow the instructions of the test equipment manufacturer when performing voltage tests Observe the following precautions when performing voltage tests 1 Remov...

Страница 8: ...TP 6862 6 14 8 Safety Precautions and Instructions Notes...

Страница 9: ...gs and wiring diagrams 1 3 7 8 6 10 11 12 13 14 15 16 17 18 19 20 21 ADV8500 1 Exhaust mixer elbow exhaust water outlet 2 Fuel return connection 3 Heat exchanger not shown 4 Fuel feed pump 5 Fuel inle...

Страница 10: ...TP 6862 6 14 10 Section 1 Introduction Notes...

Страница 11: ...ve the deck and or outdoors would constitute a violation of European Union Directive 2000 14 EC noise emission standard Allow clearance for vibration and cooling during operation Allow a minimum of 38...

Страница 12: ...TP 6862 6 14 12 Section 2 Location and Mounting Notes...

Страница 13: ...if you compromise these guidelines See Figure 3 1 for allowable intake restriction Note ISO 3046 derates apply See Appendix C Model Allowable Intake Restriction 40 150EOZDJ EOZCJ 33 125EFOZDJ EFOZCJ 2...

Страница 14: ...unt the seawater strainer to the seacock or permanent structure at a point not higher than the seawater pump Ensure that the strainer is accessible for service See Figure 3 4 for a typical installatio...

Страница 15: ...3 Thermostat 4 Water cooled manifold 5 Heat exchanger 6 Exhaust mixer elbow 7 Water cooled turbocharger 8 Silencer customer supplied 9 Exhaust outlet 10 Intake strainer 11 Seacock 12 Seawater strainer...

Страница 16: ...g the system must be sized to meet the fill rate requirements published by the engine manufacturer Overflow bottle or tank with cap Keel Cooler Hull 1 1 4 in 31 75 mm ID fill vent line with a slope no...

Страница 17: ...rating the generator set when moored or anchored under calm conditions because gases may accumulate If operating the generator set dockside moor the craft so that the exhaust discharges on the lee sid...

Страница 18: ...ngth from the exhaust mixer to the silencer to allow for generator set movement 1 ADV8501B 1 Exhaust outlet Alternator End View Figure 4 3 Mixer Elbow Exhaust Connection Typical Locate the exhaust out...

Страница 19: ...onnections Note Damage caused by wateringestion willnot be covered by the generator warranty 1 Minimum exhaust outlet distance above waterline of 10 cm 4 in Note Vessel fully loaded 2 Slight lift impr...

Страница 20: ...to maintain their position and function Allow a slight offset to clear the stringers or other permanent structures Protect the siphon break air inlet from dirt and debris Note To preventwater leakage...

Страница 21: ...tor of 4 6 m 15 ft 22 Minimum exhaust outlet distance above waterline of 10 cm 4 in 23 Exhaust hose exhaust gas outlet hose after separator See Figure 4 1 for hose sizes 24 Gas water separator optiona...

Страница 22: ...5 in per ft 6 Exhaust mixer elbow distance above waterline if less than 23 cm 9 in a siphon break is required 7 Minimum siphon break distance above waterline of 30 5 cm 1 ft 8 Exhaust mixer elbow 9 S...

Страница 23: ...ce above waterline for drain outlet from silencer must be equal to or greater than water drain item 18 to be greater than 30 5 cm 1 ft 21 Exhaust outlet to be diameter appropriate so exhaust back pres...

Страница 24: ...1 Silencer 2 45 Y fitting 3 Water trap 4 Drain petcock 3 4 5 Outer diameter adapter and clamp 6 Flexible section 7 Manifold 8 45 elbow NOTE Horizontal silencer shown Figure 4 11 Exhaust System Side In...

Страница 25: ...ame fuel tank as the craft s propulsion engine s If the tank s fuel pickup opening allows a multiple dip tube use a multiple dip tube arrangement See Figure 5 1 The multiple dip tube arrangement incor...

Страница 26: ...125EFOZDJ EFOCJ 9 7 3 8 Figure 5 2 Fuel Line ID Size See Figure 5 2 for the ID size of the customer supplied fuel line that connects to the fuel pump and fuel return Route the fuel lines from the fuel...

Страница 27: ...injection pump 7 Secondary filter 8 Primary filter 9 Flexible fuel line 10 Clamp 11 Support clamp 12 Metallic line 13 Dip tube 14 Fuel tank 2 8 Figure 5 4 Fuel System Typical Anti siphon protection is...

Страница 28: ...TP 6862 6 14 28 Section 5 Fuel System Notes...

Страница 29: ...e fault reset the AC circuit breaker s by placing them in the ON position Restart the unit Do not start the unit under load See Figure 6 1 and Figure 6 2 for AC circuit breaker ratings The unit s volt...

Страница 30: ...l power sources before servicing the equipment Never contact electrical leads or appliances when standing in water or on wet ground because these conditions increase the risk of electrocution Short ci...

Страница 31: ...set master switch is in the OFF position Reconnect the generator set engine starting battery negative lead last JW250000 1 Circuit breaker 2 Circuit breaker mounting panel 3 Load lead access panel 4...

Страница 32: ...Coast Guard 1 Part 111 Electrical Systems 2 Part 182 Machinery Installation m sc 001 001 6 5 Battery Batteries and their installation must conform to USCG Regulations 183 420 a through g Provide gene...

Страница 33: ...cessary to protect and secure the wire from sharp objects the exhaust system and moving parts 6 7 Remote Connection Kohler Co offers several remote panels for connection to the generator set Contact y...

Страница 34: ...TP 6862 6 14 34 Section 6 Electrical System Notes...

Страница 35: ...nd 45EFOZD C J 65EOZD C J and 55EFOZD C J open unit sheet 1 of 2 ADV 8501A A 39 open unit sheet 2 of 2 ADV 8501B A 40 with sound shield not available on EOZCJ EFOZCJ models ADV 8504 41 with radiator A...

Страница 36: ...TP 6862 6 14 36 Section 7 Installation Drawings ADV 8500A A NOTE Dimensions in are inch equivalents Figure 7 2 Dimension Drawing 40EOZD C J 33EFOZD C J Open Unit Sheet 1 of 2...

Страница 37: ...TP 6862 6 14 37 Section 7 Installation Drawings ADV 8500B A NOTE Dimensions in are inch equivalents Figure 7 3 Dimension Drawing 40EOZD C J 33EFOZD C J Open Unit Sheet 2 of 2...

Страница 38: ...TP 6862 6 14 38 Section 7 Installation Drawings ADV 8503 NOTE Dimensions in are inch equivalents Figure 7 4 Dimension Drawing 40EOZDJ 33EFOZDJ with Sound Shield...

Страница 39: ...TP 6862 6 14 39 Section 7 Installation Drawings ADV 8501A A NOTE Dimensions in are inch equivalents Figure 7 5 Dimension Drawing 40 50EFOZD C J 55 65EOZD C J 45 55EFOZD C J Open Unit Sheet 1 of 2...

Страница 40: ...TP 6862 6 14 40 Section 7 Installation Drawings ADV 8501B A NOTE Dimensions in are inch equivalents Figure 7 6 Dimension Drawing 40 50EFOZD C J 55 65EOZD C J 45 55EFOZD C J Open Unit Sheet 2 of 2...

Страница 41: ...TP 6862 6 14 41 Section 7 Installation Drawings ADV 8504 NOTE Dimensions in are inch equivalents Figure 7 7 Dimension Drawing 40 50EFOZDJ 55 65EOZDJ 45 55EFOZDJ with Sound Shield...

Страница 42: ...TP 6862 6 14 42 Section 7 Installation Drawings ADV 8506A B NOTE Dimensions in are inch equivalents Figure 7 8 Dimension Drawing 80 99EOZD C J 70 80EFOZD C J Open Unit Sheet 1 of 2...

Страница 43: ...TP 6862 6 14 43 Section 7 Installation Drawings ADV 8506B B NOTE Dimensions in are inch equivalents Figure 7 9 Dimension Drawing 80 99EOZD C J 70 80EFOZD C J Open Unit Sheet 2 of 2...

Страница 44: ...TP 6862 6 14 44 Section 7 Installation Drawings ADV 8507 A NOTE Dimensions in are inch equivalents Figure 7 10 Dimension Drawing 80 99EOZDJ 70 80EFOZDJ with Sound Shield...

Страница 45: ...TP 6862 6 14 45 Section 7 Installation Drawings ADV 8508A NOTE Dimensions in are inch equivalents Figure 7 11 Dimension Drawing 125 150EOZD C J 100 125EFOZD C J Open Unit Sheet 1 of 2...

Страница 46: ...TP 6862 6 14 46 Section 7 Installation Drawings ADV 8508B NOTE Dimensions in are inch equivalents Figure 7 12 Dimension Drawing 125 150EOZD C J 100 125EFOZD C J Open Unit Sheet 2 of 2...

Страница 47: ...TP 6862 6 14 47 Section 7 Installation Drawings ADV 8509 NOTE Dimensions in are inch equivalents Figure 7 13 Dimension Drawing 125 150EOZD C J 100 125EFOZD C J with Sound Shield...

Страница 48: ...TP 6862 6 14 48 Section 7 Installation Drawings ADV 8505A A NOTE Dimensions in are inch equivalents Figure 7 14 Dimension Drawing 40 150EOZD C J 33 125EFOZD C J with Unit Mounted Radiator...

Страница 49: ...TP 6862 6 14 49 Section 7 Installation Drawings ADV 8505B A NOTE Dimensions in are inch equivalents Figure 7 15 Dimension Drawing 40 150EOZD C J 33 125EFOZD C J with Electric Clutch PTO...

Страница 50: ...TP 6862 6 14 50 Section 7 Installation Drawings ADV 8505C A NOTE Dimensions in are inch equivalents Figure 7 16 Dimension Drawing 40 99EOZD C J 33 80EFOZD C J with Keel Cooling Dry Exhaust...

Страница 51: ...TP 6862 6 14 51 Section 7 Installation Drawings ADV 8505D A NOTE Dimensions in are inch equivalents Figure 7 17 Dimension Drawing 125 150EOZD C J 100 125EFOZD C J with Keel Cooling Dry Exhaust...

Страница 52: ...TP 6862 6 14 52 Section 7 Installation Drawings Notes...

Страница 53: ...cables negative lead first Reconnect the negative lead last when reconnecting the battery Follow these precautions to prevent the starting of the generator set by the remote start stop switch Hazardou...

Страница 54: ...r American Solenoid Newer Round Design 2 1 3 4 6 5 7 8 1 2 6 5 3 4 8 7 L1 L2 To Generator Set To Shore Power To Load 3 2 4 1 7 6 8 5 L1 L2 To Generator Set To Shore Power To Load 3 Wire Generator Sets...

Страница 55: ...t to change output phase or voltage Refer to the following procedure and connection schematics Follow allsafety precautions at the front of this manual and in the text during the reconnection procedur...

Страница 56: ...TP 6862 6 14 56 Section 8 Reconnection Adjustments Figure 8 3 Generator Reconnection ADV 5875F R...

Страница 57: ...in this manual Pay attention to the decals on the equipment and follow the instructions below D All personnel involved in handling site preparation installation testing operation and maintenance shoul...

Страница 58: ...he Decision Makerr 3500 is a full featured paralleling controller It offers integrated control for synchronizing load sharing protective relays generator management and load add shed This functionalit...

Страница 59: ...teTecht under the Reactive Power Load Sharing parameter Using the UI under the Generator Info Voltage Regulation Menu and Generator Info Paralleling Operation Sharing Setup Menus Note Non ECM engines...

Страница 60: ...The synchronizer will issue a breaker close command when the frequency difference phase angle and voltage difference are within an acceptable range and the phase rotation matches For PGEN paralleling...

Страница 61: ...ote Some engines may limit this speed adjust to no more than approx 3 5 Voltage Regulator The voltage regulator is integral to the Decision Makerr 3500 controller and is capable of accepting remote in...

Страница 62: ...el two or more generator sets using PGEN a communication wire is required Use a Belden cable 9841 or equivalent shielded twisted pair communication cable Connect the shield to ground at one end only T...

Страница 63: ...utput leads to the paralleling bus Consult the wiring diagrams provided in the operation manual Connect PGEN communication wiring See Section 9 3 1 in this manual If the engine does not start consult...

Страница 64: ...that there are no unintentional or loose connections 4 Baud rate misconfigured One of the controllers on the network is attempting to communicate at a different baud rate than the other controllers Th...

Страница 65: ...this generator Fault Close Attempt Fault Fail to Close 1 Breaker is unable to close The controller is attempting to close the circuit breaker but the breaker is not closing Watch the ready flag on the...

Страница 66: ...as the bus sensing is not connected correctly on any generators on the network Verify the wiring on the circuit breaker to ensure that it is connected correctly Verify bus wiring for all nodes Verify...

Страница 67: ...was open when the breaker opened This fault will only occur if the bus sensing is connected correctly the controller sees the voltage go to 0 when the breaker is triggered to open Verify the breaker s...

Страница 68: ...not connected to the output of the generator Verify the generator metering is sensed at the output of the generators A common mistake is to connect the metering to the center tap voltages V7 V8 V9 Fau...

Страница 69: ...and bus rotation is backwards Verify metering connections on the generator L1 should connect to the phase A output lead L2 to phase B L3 to phase C L0 to neutral Fault Bus Sensing Phases C and A are R...

Страница 70: ...when the breaker contacts indicate that the breaker is open Verify the paralleling breaker control wiring is connected correctly and the status feedback is connected to an A contact Fault Failure to O...

Страница 71: ...enerator should be started and closed to a dead bus again to validate the changes Fault Dead Bus Sensed When Live Bus Expected 1 The wiring was not connected between the load side of the paralleling b...

Страница 72: ...ct calibration it may see this voltage as a much higher level than the other generators resulting in a protective relay trip Verify the controller is measuring voltage accurately If not re calibrate i...

Страница 73: ...or breaker will trip to protect the generator from damage due to excessive loads Ensure that the load is low enough for a single generator to support it Fault Generator Disabled Due to Reverse Power 1...

Страница 74: ...twork have different Order Selection modes Generator management will not operate if any generators on the PGEN network have different Order Selection modes Adjust the Order Selection mode on any gener...

Страница 75: ...main essentially identical D Prime power applications where the generators are all of similar size Typical Applications for Fuel Level Order Selection Mode D Prime power applications where the generat...

Страница 76: ...rator Start Percentage The Generator Start Percentage is the percent load on the running generators above which this generator will begin timing for the Generator Start Delay The default setting is 80...

Страница 77: ...es are events which can be assigned to programmable IO Priorities 1 and 2 are defaulted to RDO outputs 3 and 4 The priorities can be configured to outputs on the 14 relay dry contact kit or each contr...

Страница 78: ...TP 6862 6 14 78 Section 9 Paralleling Generator Sets Notes...

Страница 79: ...requirements than a 10 000 Btu unit of another variety When using only one unit there is usually no starting problem provided the lighting and appliance load is not too high when starting the unit Si...

Страница 80: ...s cu in cubic inch cw clockwise CWC city water cooled cyl cylinder D A digital to analog DAC digital to analog converter dB decibel dB A decibel A weighted DC direct current DCR direct current resista...

Страница 81: ...hillipsr head Crimptiter screw PHH Phillipsr hex head screw PHM pan head machine screw PLC programmable logic control PMG permanent magnet generator pot potentiometer potential ppm parts per million P...

Страница 82: ...TP 6862 6 14 82...

Страница 83: ...TP 6862 6 14 83...

Страница 84: ...the nearest sales service outlet in the US and Canada phone 1 800 544 2444 KOHLERPower com Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone 65 6264 6422 Fax 65...

Отзывы: