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TP-6803 6/15

Section 1 Installation

See Figure 1-18 for terminal block details. Refer to the

terminal block decal shown in Figure 1-19 for

connections and cable sizes. Also see the wiring

diagram in Section 3.

Route AC leads through flexible conduit. Ensure that

the leads and conduit do not interfere with the operation

of the generator set or obstruct the service areas. Route

low-voltage communication leads through separate

conduit.

Procedure

1. Drill holes for the conduit fittings. See Figure 1-16

and Appendix B for the recommended electrical

inlet locations.

Feed the cables through the

openings.

2. Connect the leads from the transfer switch

emergency source lugs to the L1, L2, and L3

connections on the generator set terminal block as

applicable for single or three-phase applications.

See Figure 1-18 and Figure 1-19.

3. Connect the neutral (L0) and ground (GRD) leads

from the ATS and the main panel to the

corresponding connection points on the terminal

block. See Section 1.9.1, Grounding.

4. Connect AC power source leads to the terminal

block connections labeled LINE, NEUTRAL and

GROUND. Connect the circuit to the load side of

the transfer switch. See Section 1.9.4 for more

information about the AC power requirement.

Note:

AC power must be connected to maintain

the charge on the engine starting battery.

5. For connection of optional transfer switches, the

programmable interface module (PIM), and/or a

load shed kit, see Section 1.10.1.

Note:

The ground lug near the terminal block

(item 3 in Figure 1-18) is used to connect

the shield on the communication cable for

the accessories.

6. If the OnCue

Plus Generator Management

System will be used with the generator set, run

category 5E network cable from the generator set

to the customer’s router or modem.

Note:

The OnCue Plus Wireless kit allows

connection of the generator controller to the

customer’s wireless router without running a

network cable from the generator to the

customer’s router or modem. If the OnCue

Plus Wireless is used, follow the instructions

provided with the kit to install and set up the

wireless kit and proceed to step 7.

a. Route the network cable with other low-voltage

signal wiring (for example, the RBUS

communication leads or engine start leads to

the transfer switch), in separate conduit from

the AC load leads. If the network cable is longer

than 100 meters (328 ft.), use a repeater or

switch.

b. Use an RJ45 inline coupler to connect the

Ethernet cable to the cable in the customer

connection box. See Figure 1-18. The inline

coupler is included with the OnCue Plus kit.

7. When connections to the terminal block are

complete, replace the cover plate.

1. Low voltage RBUS communication to RXT ATS, PIM, load

shed kit, and/or APM.

2. Engine start connections from transfer switches other than

the RXT, if used.

3. Ground connection for communication cable shield

4. Ethernet cable for optional OnCue Plus connection

5. AC load connections

6. AC power connections required for battery charging and

accessories

7. Connection decal; see Figure 1-19.

GM84094

Note:

The number of terminals varies for 1-phase

and 3-phase models. See Figure 1-19.

Figure 1-18

Field Connection Terminal Blocks

Содержание 14/20RESA

Страница 1: ...Residential Commercial Generator Sets Models 14 20RESA 14 20RESAL 20RESC 20RESCL Controllers RDC2 DC2 TP 6803 6 15l Installation...

Страница 2: ...on Information Generator Set Identification Numbers Record the product identification numbers from the generator set nameplate s Model Designation Specification Number Serial Number Accessory Number A...

Страница 3: ...tings 18 1 8 3 Fuel Conversion 20RESA RESAL RESC RESCL 20 1 8 4 Regulator Vent Hose 20 1 9 Electrical Connections 21 1 9 1 Grounding 22 1 9 2 Electrical Lead Entry 22 1 9 3 Field Connection Terminal B...

Страница 4: ...Table of Contents continued TP 6803 6 15 Table of Contents Section 3 Drawings and Diagrams 45 Appendix A Abbreviations 67 Appendix B Electrical Lead Entry Template 69...

Страница 5: ...on the generator set or equipment connected to the set disable the generator set as follows 1 Press the generator set off reset button to shut down the generator set 2 Disconnect the power to the batt...

Страница 6: ...l vapors are flammable and explosive Handle these materials carefully to minimize the risk of fire or explosion Equip the compartment or nearby area with a fully charged fire extinguisher Select a fir...

Страница 7: ...perate the generator set without a muffler or with a faulty exhaust system CAUTION Engine noise Hazardous noise can cause hearing loss Generator sets not equipped with sound enclosures can produce noi...

Страница 8: ...cause severe injury or death to utility personnel working on power lines Heavy Equipment Unbalanced weight Improper lifting can cause severe injury or death and equipment damage Do not use lifting ey...

Страница 9: ...e Safety Precautions and Instructions section at the beginning of this manual zaa28533 Figure 1 Generator Set List of Related Literature Figure 2 identifies related literature available for the genera...

Страница 10: ...le East Africa EMEA Kohler Power Systems Netherlands B V Kristallaan 1 4761 ZC Zevenbergen The Netherlands Phone 31 168 331630 Fax 31 168 331631 Asia Pacific Power Systems Asia Pacific Regional Office...

Страница 11: ...tive For all locations ensure that the installation complies with applicable national and local codes In the United States the installation must comply with the National Electrical Code NEC and local...

Страница 12: ...rom the exhaust end of the generator set Notice DO NOT locate the generator set near patios decks play areas or animal shelters Keep items such as lawn furniture toys sports equipment and all combusti...

Страница 13: ...Air Intake and Exhaust The generator set is designed to operate with all enclosure panels and internal baffling in place If during installation maintenance or repair the unit must be operated without...

Страница 14: ...imary gas utility pressure regulator is within the range shown in Figure 1 5 and that the utility gas meter flow rate is sufficient to supply the generator set at rated load plus all other gas consumi...

Страница 15: ...manual fuel shut off valve The fuel supply line should line up with the generator set fuel inlet and end about 12 inches away to allow connection with a section offlexible fuelline Use flexible sectio...

Страница 16: ...rger if equipped 3 Remove the battery cables negative lead first Reconnect the negative lead last when reconnecting the battery Follow these precautions to prevent the starting of the generator set by...

Страница 17: ...3 for LPG The ignition timing leads are located near the fuel solenoid valve See Figure 1 9 12 Connect and turn on the new fuel supply 13 Reconnect the generator set engine starting battery leads nega...

Страница 18: ...ing tied near the fuel solenoid valve To convert to LPG remove the NG fitting and install the LPG fitting as described below See Figure 1 11 for the fuel system component locations Procedure to Conver...

Страница 19: ...gas leak detector 15 Run the generator set and check the operation 16 Press the OFF button to shut down the generator set Conversion from LPG to Natural Gas To convert from LPG to natural gas repeat...

Страница 20: ...onnect the generator set engine starting battery leads negative lead last 10 Reconnect power to the battery charger 11 Start the generator set by pressing the RUN button on the generator set controlle...

Страница 21: ...he circuit breaker must be rated for a maximum of 125 of the rated generator set output current The circuit breaker must open all ungrounded connectors The generator set is equipped with a factory ins...

Страница 22: ...is one example that has a very good explanation of the neutral grounding requirements for generators 1 9 2 Electrical Lead Entry Drill or punch holes in the enclosure for the electrical conduit in th...

Страница 23: ...block item 3 in Figure 1 18 is used to connect the shield on the communication cable for the accessories 6 If the OnCuer Plus Generator Management System will be used with the generator set run catego...

Страница 24: ...nect power at the distribution panel before making the connections Connectpower leadsto the AC power connection points labeled LINE NEUTRAL and GROUND on the field connection terminal block Connect th...

Страница 25: ...1 10 2 for the communication cable recommendations and maximum cable length Note Connections 3 and 4 on the generator set are not used with the Model RXT transfer switch Engine start connection for ot...

Страница 26: ...PWR and COM connections the cable size and maximum cable length depends on the number of modules connected See Figure 1 23 D For short cable runs shown in the first two rows of Figure 1 23 use one pai...

Страница 27: ...tal Cable Lengths for PWR and COM Connections RXT 3 COM PWR B A 4 PIM Load Shed Kit Generator Set COM COM PWR COM PWR PWR B A B A B A COM PWR B A COM PWR B A 1 Generator set terminal block See Figure...

Страница 28: ...n 8762 or equivalent 20 AWG shielded twisted pair cable one pair 4 Connect shields together as shown 5 Leave one end of each cable shield disconnected at the last device 6 12 AWG or 14 AWG leads for P...

Страница 29: ...multiple leads for connection to the generator set terminal block See Figure 1 27 Terminal Block Load Shed Kit Figure 1 26 Accessory Module Connections three cable runs with one module each 2 tp6803...

Страница 30: ...D See Section 1 10 2 Cable Specifications D See Figure 1 24 for communication connection detail A and B PWR and COM Connect the cable shield to ground at the generator set D Use splices or wire nuts...

Страница 31: ...ttery gases Explosion can cause severe injury or death Battery gases can cause an explosion Do not smoke or permit flames or sparks to occur near a battery at any time particularly when it is charging...

Страница 32: ...ery Connection Use the following procedure to install and connect the battery Battery Installation Procedure 1 Ensure that the starting battery is fully charged before placing the battery in service 2...

Страница 33: ...omachache vomiting nausea If experiencing any of these symptoms and carbon monoxide poisoning is possible seek fresh air immediately and remain active Do not sit lie down or fall asleep Alert others t...

Страница 34: ...ontroller into automatic mode tp6803 Date 05Dec2011 Time 08 31am Next Exercise 08 31a 12Dec2011 Setting will flash Press the up and down arrow buttons to change the setting Press Select to save the se...

Страница 35: ...le PIM provides two programmable inputs and six dry contact outputs four of which are programmable See TT 1584 for PIM installation and connection instructions Also see Section 1 10 of this manual for...

Страница 36: ...itioning HVAC loads Note Connect only non essential loads to the load shed kit The load management device receives commands from the RDC2 or DC2 generator controller and energizes or de energizes the...

Страница 37: ...Heater Specifications The fuel regulator heater is a 127 mm 5 in diameter round heating pad with a snap action thermostat and a power cord Figure 2 6 and Figure 2 7 show the heater installed on the fu...

Страница 38: ...tion 2 Accessories GM79141C 1 Fuel regulator heater pad 2 Receptacle with adapter 120 VAC kits Note See Figure 2 6 for 240 volt power connection 1 2 Figure 2 7 Installed Regulator Heater Kit for 20RES...

Страница 39: ...ator set Figure 2 11 shows the location for the carburetor heater kit on a 20 kW generator set Verify that AC power is connected to the generator set as described in Section 1 9 The circuit must be ba...

Страница 40: ...back of the generator set 2 Carburetor heater Detail view Figure 2 11 Carburetor Heater Location on 20 kW Models 2 GM57969 C 1 240 VAC carburetor heater power cord 2 240 VAC connector installed in bul...

Страница 41: ...into one of the 120 VAC receptacles on the generator set 240 volt kits use a 3 pin power connector Generator sets built after 10 9 2013 have a knockout in the bulkhead for the 240 VAC power connector...

Страница 42: ...onnection before connecting to the generator set Checking the network connection 1 Check for and turn OFF any wireless connections to the laptop 2 Connect the network cable to the laptop Connect the o...

Страница 43: ...e the other continues to run The following combinations of single phase generator sets can be paralleled D Two single phase model 14RESA generator sets with the same 110 220 115 230 120 240 220 230 or...

Страница 44: ...TP 6803 6 15 44 Section 2 Accessories Notes...

Страница 45: ...eet 3 53 Location and clearance requirements parallel units Sheet 4 54 Wiring Diagrams 14 20RESA RESAL Schematic Diagram ADV 8706 C 1 phase 2 pole circuit breaker Sheet 1 55 1 phase 1 pole circuit bre...

Страница 46: ...TP 6803 6 15 46 Section 3 Diagrams and Drawings Figure 3 2 Dimension Drawing 14 20RESA RESAL ADV 8424 Sheet 1 of 5...

Страница 47: ...TP 6803 6 15 47 Section 3 Diagrams and Drawings Figure 3 3 Dimension Drawing 14 20RESA RESAL ADV 8424 Sheet 2 of 5...

Страница 48: ...TP 6803 6 15 48 Section 3 Diagrams and Drawings Figure 3 4 Dimension Drawing 14 20RESA RESAL ADV 8424 Sheet 3 of 5...

Страница 49: ...TP 6803 6 15 49 Section 3 Diagrams and Drawings Figure 3 5 Dimension Drawing 14 20RESA RESAL ADV 8424 Sheet 4 of 5...

Страница 50: ...TP 6803 6 15 50 Section 3 Diagrams and Drawings Figure 3 6 Dimension Drawing 14 20RESA RESAL ADV 8424 Sheet 5 of 5...

Страница 51: ...TP 6803 6 15 51 Section 3 Diagrams and Drawings Figure 3 7 Dimension Drawing Model 20RESC 20RESCL ADV 8754 Sheet 1 of 4...

Страница 52: ...TP 6803 6 15 52 Section 3 Diagrams and Drawings Figure 3 8 Dimension Drawing Model 20RESC 20RESCL ADV 8754 Sheet 2 of 4...

Страница 53: ...TP 6803 6 15 53 Section 3 Diagrams and Drawings Figure 3 9 Dimension Drawing Model 20RESC 20RESCL ADV 8754 Sheet 3 of 4...

Страница 54: ...TP 6803 6 15 54 Section 3 Diagrams and Drawings Figure 3 10 Dimension Drawing Model 20RESC 20RESCL ADV 8754 Sheet 4 of 4...

Страница 55: ...TP 6803 6 15 55 Section 3 Diagrams and Drawings Figure 3 11 Schematic Diagram 14 20RESA RESAL ADV 8706 Sheet 1 of 3...

Страница 56: ...TP 6803 6 15 56 Section 3 Diagrams and Drawings Figure 3 12 Schematic Diagram 14 20RESA RESAL ADV 8706 Sheet 2 of 3...

Страница 57: ...TP 6803 6 15 57 Section 3 Diagrams and Drawings Figure 3 13 Schematic Diagram 14 20RESA RESAL ADV 8706 Sheet 3 of 3...

Страница 58: ...TP 6803 6 15 58 Section 3 Diagrams and Drawings Figure 3 14 Point to Point Wiring Diagram 14 20RESA RESAL GM93298 Sheet 1 of 3...

Страница 59: ...TP 6803 6 15 59 Section 3 Diagrams and Drawings Figure 3 15 Point to Point Wiring Diagram 14 20RESA RESAL GM93298 Sheet 2 of 3...

Страница 60: ...TP 6803 6 15 60 Section 3 Diagrams and Drawings Figure 3 16 Point to Point Wiring Diagram 14 20RESA RESAL GM93298 Sheet 3 of 3...

Страница 61: ...TP 6803 6 15 61 Section 3 Diagrams and Drawings Figure 3 17 Schematic Diagram Model 20RESC 20RESCL ADV 8771 Sheet 1 of 3...

Страница 62: ...TP 6803 6 15 62 Section 3 Diagrams and Drawings Figure 3 18 Schematic Diagram Model 20RESC 20RESCL ADV 8771 Sheet 2 of 3...

Страница 63: ...TP 6803 6 15 63 Section 3 Diagrams and Drawings Figure 3 19 Schematic Diagram Model 20RESC 20RESCL ADV 8771 Sheet 3 of 3...

Страница 64: ...TP 6803 6 15 64 Section 3 Diagrams and Drawings Figure 3 20 Wiring Diagram Model 20RESC 20RESCL GM96293 Sheet 1 of 3...

Страница 65: ...TP 6803 6 15 65 Section 3 Diagrams and Drawings Figure 3 21 Wiring Diagram Model 20RESC 20RESCL GM96293 Sheet 2 of 3...

Страница 66: ...TP 6803 6 15 66 Section 3 Diagrams and Drawings Figure 3 22 Wiring Diagram Model 20RESC 20RESCL GM96293 Sheet 3 of 3...

Страница 67: ...ter s Laboratories cu in cubic inch cw clockwise CWC city water cooled cyl cylinder D A digital to analog DAC digital to analog converter dB decibel dB A decibel A weighted DC direct current DCR direc...

Страница 68: ...titer screw PHH Phillipsr hex head screw PHM pan head machine screw PLC programmable logic control PMG permanent magnet generator pot potentiometer potential ppm parts per million PROM programmable re...

Страница 69: ...t if desired Two 13 mm 0 5 inch holes are also shown for the fuel regulator vent tubes used only on 20 kW models See Section 1 9 2 for more information GM78090 B SCALE 1 1 Note Dimensions are in mm Tw...

Страница 70: ...TP 6803 6 15 70 Appendix Notes...

Страница 71: ......

Страница 72: ...ic Headquarters 7 Jurong Pier Road Singapore 619159 Phone 65 6264 6422 Fax 65 6264 6455 For the nearest KOHLER authorized installation service and sales dealer in the US and Canada Call 1 800 544 2444...

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