background image

Note

Perform sufficient countermeasures to remove oil and solids from air 
when using iB-Cyclone.
If countermeasures are not performed, the performance of the 
device will fall dramatically, air will leak, and it will not work well. 

No oil or solids allowed!

iB-Cyclone

Note

No oil or solids allowed!

iB-Cyclone

Screw compressor

Reciprocating compressor

Compressor

Note

Example: Cannot be directly connected to pressure generator

Handling Instructions and Precautions

General Precautions

1.  

Before performing piping work, thoroughly flush the inside of the pipes 
with compressed air. 

Machining chips, sealing tape, rust and other debris getting entered in 
during piping work may result in lowered performance and functionality or 
function stoppage.

2.  

This product cannot be used when the medium or ambient atmosphere 
includes any of the following substances:

Organic solvents, phosphate ester type hydraulic oil, sulfur dioxide, 
chlorine gas, fluorine gas, ozone, acids, or other corrosive gasses. 

3.  

The bowl material is polycarbonate. This product cannot be used in 
environments with the above gasses and fluids, nor threadlocking 
adhesive, leak detection fluid, hot water or where it may be exposed to 
them. This product cannot be used in direct ultra-violet light. See page 

 

for details. 

4.  

Cover the unit or take other measures when using it in locations where it 
might be subject to excessive dust, dripping water, dripping oil, etc. 

5.  

Do not exceed the specified volume of water for the product. The water 
droplets may splash into the secondary side. See page 

 for information 

about separation characteristics.

6.  

If mist or condensation forms in the product, it may splash into the 
secondary side. 

Mounting and Piping 

6.  

Do not place any weight of the product

ʼ

s piping or apply excessive torque 

on the product. When tightening the piping, hold the main unit and tighten 
it to the torque recommended in the diagram below. 

7.  

Large moment and vibration are easily transmitted from steel or non-
flexible piping, place a flexible hose between the product and the piping 
to prevent this from affecting the product. 

Flow mark 

Main unit 

IBCY30

IBCY40

IBCY50

IN

OUT

IN

OUT

Connecting thread

1/8

1/4

3/8

1/2

Torque 

7

[5.2

6.6]

12

14 

[8.9

10.3]

22

24 

[16.2

17.7]

28

30 

[20.7

22.1]

N

m [ft

lbf]

Recommended tightening torque 

1.  

Install in a location where the air supply and the ambient temperature is 
under 60

°

C [140

°

F].

2.  

Install vertically so the piping connection portion is up and the drain outlet 
is down. 

3.  

Allow enough space to easily do maintenance tasks, such as turning the 
guard button and attaching and removing the bowl. 

4.  

Tighten the mounting ring to less than 3.0 N

m when installing the 

bracket. 

5.  

Connect the piping so the air flows in the direction of the arrow (flow 
mark) on the product. The water removal function will be ineffective if the 
flow is reversed. 

Pneumatic equipment, 
membraine air dryer, etc. 

Air compressor

Refrigerated air dryer, 

after cooler, etc. 

iB-Cyclone

Install as close 

as possible 

Note

Note

1.  

The iB-Cyclone is for removing water. Steam in pressurized 
air cannot be removed (dehumidifying cannot be done). Use a 
membrane air dryer or something on the secondary side if 
dehumidifying is needed. 

2.  

Place a device to lower the supplying air from the ambient 
temperature, by using a refrigerated air dryer or after cooler in 
the air line so condensation does not occur in the secondary 
side of piping of the iB-Cyclone. Also, install the iB-Cyclone 
as close as to the using pneumatic equipment. 

(Recommended circuit)

CAUTION

iB-Cyclone cannot remove humidity.

 Usable medium

1.  

Use cleaned air (filtered to below 40 

μ

m) for the medium. If you are 

considering using something other than cleaned air, contact the nearest 
Koganei sales office or overseas department.

2.  

Air that is mixed with oil or solids cannot be used.

Operating environment and medium

CAUTION

Air must be free from oil and solids before 
use.

Note

Using air that contains oil or solids may cause the product to stop 
functioning, may lower performance, or shorten the service life.

Содержание iB-Cyclone IBCY30 Series

Страница 1: ...ISO 9001 ISO 14001 Catalog No BK E0007 PAT PEND Introducing the high speed cyclone type water separator Conceptual image of water separation Products are RoHS compliant ...

Страница 2: ...erformance in a wide range of flow rates Wide range of flow rates Specifications for ozone resistance NCU specifications copper free compatible as standard Compatible in a wide range of environments High speed cyclone water separator uses the power of centrifugal separation patent pending Cyclone system PAT PEND Removing water droplets using high speed cyclone Introducing the high speed cyclone type ...

Страница 3: ...d solids for iB Cyclone use Variations and Options Auto drain type NO Normally open NC Normally closed Drain cock with fitting 100 90 80 70 60 50 40 0 500 Flow rate ℓ min ANR Water separation characteristics applied pressure 0 5 Mpa 73 psi 1000 1500 2000 Water separation ratio Drain filter DF300 conventional product iB Cyclone IBCY40 Drain filter DF600 conventional product 1ℓ min 0 0353 ft3 min Th...

Страница 4: ...e or functions This can lead to injury etc While the product is in operation avoid touching it with your hands or otherwise approaching too close except for specified operations Also do not attempt to make any adjustments to internal or attached mechanisms or to perform any type of adjustment disconnecting tubes or sealed plugs adjustment of the product s mounting position etc while the product is...

Страница 5: ...roduct by climbing on it using it as a scaffold or placing objects on top of it Doing so creates the risk of damage to or breakage of the product resulting in operational shutdown or degraded performance Always be sure to post an operation in progress sign during installation adjustment or other operations to avoid unintended air supply Unintentional supplying of air can cause sudden operation and...

Страница 6: ...ment and vibration are easily transmitted from steel or non flexible piping place a flexible hose between the product and the piping to prevent this from affecting the product Flow mark Main unit IBCY30 IBCY40 IBCY50 IN OUT IN OUT Connecting thread 1 8 1 4 3 8 1 2 Torque 7 9 5 2 6 6 12 14 8 9 10 3 22 24 16 2 17 7 28 30 20 7 22 1 N m ft lbf Recommended tightening torque 1 Install in a location wher...

Страница 7: ...e that is under 5 m 16 4 ft 3 If you are using the auto drain type the water that collects on the primary side is flushed all at once If collected water exceeds the maximum level in the right of the diagram below it could lead to a malfunction Be careful that it does not exceed the maximum level 1 Dust collecting in the whirling air components reduces the separation function If this happens disass...

Страница 8: ... the drain knob counterclockwise See page for details When the level of water in the bowl reaches a specified level the float lifts and the water automatically drains Note 1 Supply pressure is needed to operate the auto drain A minimum of 0 15 MPa 22 psi is needed for the supply pressure 2 Water can be drained manually by turning the drain knob counterclockwise See page for details Draining water co...

Страница 9: ...chloroethylene carbon tetrachloride Organic solvents for metal cleaning trichlene tetrachloroethylene carbon tetrachloride Chlorinated aromatic hydrocarbons Chlorobenzene dichlorobenzene benzene hexachloride BHC Agricultural chemicals Petroleum components Solvent naphtha gasoline Fuel Alcohol Methyl alcohol ethyl alcohol cyclohexanol benzyl alcohol Anti freezing agents Phenol Carbolic acid cresol ...

Страница 10: ...4 Bracket Blank No bracket B With bracket Drain cock specifications A NO type auto drain drain cock C NC type auto drain drain cock N Drain cock with fitting Drain cock specifications A NO type auto drain drain cock C NC type auto drain drain cock N Drain cock with fitting Body size 30 for IBCY30 40 for IBCY40 50 for IBCY50 Body size 30 for IBCY30 40 for IBCY40 50 for IBCY50 Maintenance parts Orde...

Страница 11: ...0 1MPa 0 1MPa 0 3MPa 0 3MPa 0 3MPa 0 3MPa 0 3MPa 0 3MPa 0 3MPa 0 5MPa 0 5MPa 0 5MPa 0 5MPa 0 5MPa 0 5MPa 0 5MPa 0 7MPa 0 7MPa 0 7MPa 0 7MPa 0 7MPa 0 7MPa 0 7MPa 0 1MPa 0 3MPa 0 5MPa 0 7MPa 0 100 200 0 500 1500 1000 ℓ min ANR mℓ min mℓ min Flow rate 0 100 200 0 1000 3000 2000 ℓ min ANR Flow rate 0 100 200 300 300 0 1000 3000 2000 ℓ min ANR mℓ min mℓ min Flow rate 0 100 200 0 500 2500 1000 1500 2000...

Страница 12: ...34 175 6 89 165 6 50 IBCY30 01 Rc1 8 IBCY30 02 Rc1 4 38 1 50 35 1 38 19 0 75 19 0 75 φ4 5 0 177 D R A I N φ4 5 0 177 32 1 26 25 0 98 29 1 14 6 5 0 256 179 7 05 175 6 89 189 7 44 45 1 77 IBCY40 01 Rc1 8 IBCY40 02 Rc1 4 IBCY40 03 Rc3 8 Maintenance space 40 1 57 or over I N OUT 40 1 57 50 1 97 22 5 0 886 35 1 38 D R A I N φ4 5 0 177 ...

Страница 13: ...07 I N OUT 35 1 38 54 2 13 27 1 06 IBCY50 02 Rc1 4 IBCY50 03 Rc3 8 IBCY50 04 Rc1 2 Maintenance space 50 1 97 or over D R A I N φ4 5 0 177 5 0 20 5 5 0 217 36 1 42 32 1 26 24 0 94 14 0 55 6 5 0 256 φ 2 8 1 1 0 54 5 2 15 35 1 38 52 5 2 067 50 1 97 2 0 08 3 34 1 34 7 0 28 M28 1 5 Mounting ring Bracket ...

Страница 14: ... Memo ...

Страница 15: ...nufacturers even though such items may have been included as the components The specifications are subject to change without notice Limited Warranty KOGANEI CORP warrants its products to be free from defects in material and workmanship subject to the following provisions The warranty period is 180 days from the date of delivery If a defect in material or workmanship is found during the warranty pe...

Страница 16: ...gda Venture Building No 1 Lane 600 Tianshan Road Shanghai 200051 China Tel 86 21 6145 7313 Fax 86 21 6145 7323 KOGANEI KOREA CO LTD KT G Cosmo Bldg 3F 40 13 Maesanno 2 ga Paldal gu Suwon si Gyeonggi do 442 847 Korea Tel 82 31 246 0414 Fax 82 31 246 0415 KOGANEI PORNCHAI CO LTD 3300 90 Tower B Elephant Tower 16th Fl Phaholyothin Road Chomphon Chatuchak Bangkok 10900 Thailand Tel 66 2 937 4250 Fax 6...

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