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Y143049
Ver. 1.0
Ver 1.0
Instruction Manual
ZL1
Linear Magnetic Sensor Controller
Thank you for purchasing this Koganei product.
Before using it, be sure to read this manual and make sure you use it correctly.
Keep this manual in a safe place for future reference.
Specifi cations
Connector number
●
Sensor head
Connector side number
Signal name
Lead wire color
1
Sensor head voltage (+)
Sensor head brown lead
2
Sensor head voltage output A_IN
Sensor head white lead
3
Sensor head voltage output B_IN
Sensor head black lead
4
Indicator (LED) input
Sensor head red lead
5
GND
Sensor head blue lead
6
NC
Not connected
●
Power supply
Pin No.
Signal name
Lead wire color
1
Power supply voltage input (24 V)
Brown
2
Analog output (1
〜
5V)
Gray
3
Effective measuring range signal output (STABI)
Black
4
GND
Blue
5
Switch output OUT1
White
6
Switch output OUT2
Red
7
Switch output OUT3
Green
8
Switch output OUT4
Yellow
●
Sensor head
Item Model
ZLS1-
□
L
Power supply voltage
5 VDC
±
5
％
Consumption current
20 mA max.
Mounting methods
Embedded type
Operation indicator light
Red LED lights at optimal sensitivity position (Operation position can be changed by setting.)
Lead wire
Heat-resistant, oil-resistant vinyl sheath instrumentation cable
φ
2.9
0.15 mm
2
5 core
With 6P connectors
Insulation resistance
100 M
Ω
MIN. (500 VDC Megger, between case and lead wire terminal)
Withstand voltage
500 VAC (50/60 Hz) in 1 minute (between case and lead wire terminal)
Shock resistance
294.2 m/s
2
(non repetitive)
Protective structure
IP67
Vibration resistance
88.3 m/s
2
(Double amplitude: 1.5 mm
10
〜
55 Hz)
Ambient temperature
0 to 50
℃
(non-condensation, non-freezing)
Storage temperature range
-10 to 70
℃
(non-condensation, non-freezing)
Mass
20 g (When 1L lead wire length is 1000 mm.)
Sensor head and connector connection overview
The
ZLS1-
□
sensor head is provided to you with the mini plug wire mount
plug connected to the sensor head unit.A special tool is required if you need
to reconnect in order to adjust the length. Use the following procedure when
reconnecting.
1.
Be sure to use the mount plug and the special tool shown below when
reconnecting.
6P mini clamp wire mount plug
Model:
ZL-6M
Special
tool Model:
1729940-1
Tyco Electronics Japan G.K.
2.
Check to make sure that the connector cover (lead wire inlet) is sitting
above the body of the connector. Note that a connector whose cover is
even with the body of the connector cannot be used.
3.
Cut the sensor head cable to the required length.
Strip the outer covering of the cable, 50 mm from the end, to expose the
lead wires. Do not strip the insulation from the individual lead wires at
this time.
50mm
4.
Insert the lead wires into the connector cover holes in accordance with
the information in the table below. Check to make sure the lead wires are
fully inserted (wire goes in about 9 mm) as far as they will go by viewing
the semi-transparent top cover of the connector.
Note that supplying power while connections are incorrect will damage
the sensor head and controller.
Connector side number
Signal name
Lead wire color
1
Sensor head voltage (+)
Sensor head brown lead
2
Sensor head voltage output A_IN
Sensor head white lead
3
Sensor head voltage output B_IN
Sensor head black lead
4
Indicator (LED) input
Sensor head red lead
5
GND
Sensor head blue lead
6
NC
Not connected
5.
Taking care not to allow the lead wires to come out of the connector, use
the special tool (don't try to use any other tool) to squeeze the cover and
body of the connector until the cover is pressed into the body.
Connection is complete when the cover is even with the connector body.
6.
Double check to make sure that wiring is correct.
Not connected
6 5 4 3 2 1
Sensor head
Blue Red
Black White
Brown
Not connected
6 5
4 3
2 1
Sensor head
Attaching and detaching of the sensor head and power/switch cables
To attach the sensor head and the power/switch cables, position the lock
levers as shown in the illustration above, and then insert until they lock into
place with the controller side connectors.To disconnect, press the lock lever
down as far as it will go as you pull the connector to unplug it. At this time,
take care not to apply undue force to the lead wires.
Attaching the protective front cover
Attach the protective front cover so the tabs inside the cover enter the slots
on the Linear Magnetic Sensor Controller.
* To remove the protective front cover, hook your finger on the projection on
one side of the cover and remove it.
Sensor head installation precautions
1.
After inserting the sensor head into the Air Hand or cylinder switch mounting groove
(depending on which you are using) and move the sensor head to the suitable posi-
tion, secure it in place with the fixing screw. Use a tightening torque of 0.2 N
・
m or less.
2.
For information about the sensor head insertion direction, see the "Sensor switch
mounting method" for the Air Hand or cylinder you are using.
3.
When the sensor head is installed in a position that causes it to protrude from the
Air Hand or cylinder body you are using, the sensor head will move by the amount
of the gap with the sensor groove, which will cause deterioration of sensing preci-
sion. Affix insulating tape or some other suitable material to the lower part of the
sensor head (as shown in the illustration below) in order to reduce the gap.
Protective front cover (available separately)
ZLBK100
Slot
Tab
Projection
Installation
Do not use this product for the purpose of accident prevention or for other safety assurance
purposes. Using the product in any of the ways described above creates the risk of loss of human life.
DANGER
●
Controller
Item
Model
ZL1
Power supply voltage
24 VDC
±
10%
Consumption current
50 mA max. (Not including supply power to sensor.)
Sensor input supply power and voltage
5 VDC
Sensor input maximum input voltage
3.0 V
Switch output method
NPN open collector output, 5 points
Load voltage
30 VDC
Load current
50 mA max.
Switch output volume repeatability
±
1
％
F.S.
±
1 digit
Note
Internal voltage drop
0.3 V MAX. (When Ic = 5 mA)
Response time
5 ms MAX.
Operation indicator light
Lights red when each switch output is on.
Value display
% display within effective measuring range (4 digits, 2-color display: red and green)
Analog output voltage range
1
〜
5 VDC (1 K
Ω
output impedance)
Analog output repeatability
±
1
％
of F.S (25
℃±
5
℃
)
Note
Insulation resistance
100 M
Ω
MIN. (500 VDC Megger, between case and lead wire terminal)
Withstand voltage
500 VAC (50/60 Hz) in 1 minute (between case and lead wire terminal)
Shock resistance
294.2 m/s
2
(non repetitive)
Ambient temperature
0 to 50
℃
(non-condensation, non-freezing)
Storage temperature range
-10 to 70
℃
(non-condensation, non-freezing)
Mass
40 g
Note: This performance excludes the mechanical looseness of a cylinder with a fixed magnet (standalone performance). In the case of a movable type cylinder whose magnet is not fixed, the movable part and repeatability are degraded.
1
2
3
4
ZL1
KOGANEI
SW.OUT
654321
茶
白
黒
赤
青
空き
Lock lever
Lock lever
8
7
6
5
4
3
2
1
ZLW-3L
Power/switch cable
Sensor head
ZLS1-
□
Countermeasure: Affix something
like insulation tape and then insert
into the sensor groove to reduce
movement.
Insulation tape cutting dimensions (reference values)
Large amount of free movement
15
2
When sensor head is installed so it protrudes from the Air Hand
