Koehler K19201 Скачать руководство пользователя страница 20

K19201 Water Washout Tester 

Operation and Instruction Manual 

K19201-Manual

 

-20-

 

 
 
 
 
 
 
 
 

8  Service 

 

Under  normal  operating  conditions  and  with 

routine maintenance, the K19201 Water Washout 
Tester  should  not  require  service.  Any  service 
problem  can  be  quickly  resolved  by  contacting 
Koehler’s technical service department either by 
letter, phone, fax, or email. In order to assure the 
fastest  possible  service,  please  provide  us  with 
the following information. 

 

Model Number:   

 

 

 

 

Serial Number:   

 

 

 

 

Date of Shipment:     

 

 

 

 

9  Replacement Parts 

 

Part Number 

Replacement Part 

289-001-033 

Secondary Bearing 

289-001-006 

Test Bearing 

K19201-23004  Test Bearing Assembly 

AS568-130 

O-ring for Secondary Bearing 

020-304-00P 

Shaft Connector 

332-002-020 

50 mL Graduated Cylinder 

K19201-03006  Gauge to Locate Spray Target 

414-104-3108 

Tool for Secondary Bearing 

463-964-001 

Tool for Secondary Bearing 

22G-100-04S 

Thumb Screws for Test Bearing 

22J-304-16S 

Thumb Screw for Test Bearing 

10  Storage 

 

This  laboratory  test  instrument  consists  of 

Electrical  &  Mechanical  Components.    Storage 
facilities should not be subject to extremes of high 
and  low  temperatures  or  extremes  of  high  and 
low moisture conditions.  Storage facilities should 
be consistent with indoor laboratory environment. 
 

NOTE:

 Unit is shipped in corrugated cartons 

and if long term storage is anticipated, repacking 
with water resistant packing is recommended to 
insure a safe condition for the equipment.   

11  Warranty 

We, at Koehler, would like to thank you for your 

equipment  purchase,  which  is  protected  by  the 
following warranty. If within one (1) year from the 
date  of  receipt,  but  no  longer  than  fifteen  (15) 
months  from  the  date  of  shipment,  Koehler 
equipment  fails  to  perform  properly  because  of 
defects  in  materials  or  workmanship,  Koehler 
Instrument Company, Inc. will repair or, at its sole 
discretion, replace the equipment without charge 
F.O.B. its plant, provided the equipment has been 
properly  installed,  operated,  and  maintained. 
Koehler Instrument Company must be advised in 
writing of the malfunction and authorize the return 
of  the  product  to  the  factory.  The  sole 
responsibility  of  Koehler  Instrument  Company 
and  the  purchaser’s  exclusive  remedy  for  any 
claim arising out of the purchase of any product 
is the repair or replacement of the product. In no 
event  shall  the  cost  of  the  purchaser’s  remedy 
exceed  the  purchase  price,  nor  shall  Koehler 
Instrument  Company  be  liable  for  any  special, 
indirect,  incidental,  consequential,  or  exemplary 
damages. 

KOEHLER 

INSTRUMENT 

COMPANY,  INC.  DISCLAIMS  ALL  OTHER 
WARRANTIES,  EXPRESSED  OR  IMPLIED, 
INCLUDING  ANY  IMPLIED  WARRANTIES  OF 
FITNESS  FOR  A  PARTICULAR  PURPOSE. 
Please save the shipping carton in the event the 
equipment needs to be returned to the factory for 
warranty  repair. If the carton  is  discarded, it will 
be  the  purchaser’s  responsibility  to  provide  an 
appropriate shipping carton. 

12  Returned Goods Policy 

To  return  products  for  credit  or  replacement, 

please  contact  Koehler  Customer  Service  with 
your  purchase  order  number,  our  packing 
list/invoice number, the item(s) to be returned and 
the  reason  for  the  return.  You  will  be  issued  a 
Returned Authorization (RA) number, which must 
be  prominently  displayed  on  the  shipping 
container  when  you  return  the  material  to  our 
plant. Shipping containers without an RA number 
prominently displayed with will be returned to the 
sender. Goods must be returned freight prepaid. 
Returns will be subject to a restocking charge, the 
application  of  which  will  depend  upon  the 
circumstances  necessitating  the  return.  Some 
returns  cannot  be  authorized,  including  certain 
products purchased from outside vendors for the 
convenience 

of 

the 

customer, 

products 

manufactured on special order, products shipped 
from  the  factory  past  ninety  (90)  days,  and 

Содержание K19201

Страница 1: ...amore Avenue Bohemia New York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis Instrumentation Custom Design Manufacturing K19201 Water Washout Tester ...

Страница 2: ......

Страница 3: ...K19201 Water Washout Tester Operation and Instruction Manual K19201 Manual 3 ...

Страница 4: ...K19201 Water Washout Tester Operation and Instruction Manual K19201 Manual 4 ...

Страница 5: ... manufactured in conformance with the applicable standards set forth in this certification Specifications ASTM D1264 ASTM D4950 IP 215 FTM 791 3252 This unit is tested before it leaves the factory to ensure total functionality and compliance to the above specifications and ASTM standards Test and inspection records are on file for verification Vincent Colantuoni Product Manager Koehler Instrument ...

Страница 6: ...K19201 Water Washout Tester Operation and Instruction Manual K19201 Manual 6 ...

Страница 7: ...ation on subsequent processing or recycling prior to disposal of the equipment http www dpa system dk en WEEE Products Private or professional use Responsibility for Registration and Annual Reporting Koehler will not sell directly to end users in the EU and so has no responsibility to register within each EU state and to make annual reports Koehler declares that this responsibility is born by the ...

Страница 8: ...llected WEEE Mercury containing components such as switches or backlighting lamps compact fluorescent lamps CFL Batteries Printed circuit boards if the surface of the printed circuit board is greater than 10 square centimeters about 4 sq in Toner cartridges liquid and pasty as well as color toner Chlorofluorocarbons CFC hydrochlorofluorocarbons HCFC or hydrofluorocarbons HFC hydrocarbons HC Liquid...

Страница 9: ...ns 12 3 3 Set Up 12 4 Descriptions 13 4 1 Instrument Controls 13 4 2 Temperature Controller Operation 14 4 3 Timer Controller Operation 15 5 Operation 15 5 1 Verification of Flow Rate 15 5 2 Instrument Operation 16 6 Maintenance 17 6 1 Routine Maintenance 17 6 2 Bath Cleaning 17 6 3 Inner Ball Bearing Replacement 18 7 Calibration 18 7 1 Nozzle Position Calibration 18 7 2 Temperature Calibration 19...

Страница 10: ...ls ASTM 100 Barr Harbor Drive West Conshohocken Pennsylvania 19428 2959 USA Tel 1 610 832 9500 Fax 1 610 832 9555 http www astm org email service astm org ASTM Publication ASTM D1264 Standard Test Method for Determining the Water Washout Characteristics of Lubricating Greases ASTM D4950 Standard Classification and Specification for Automotive Service Greases 2 Energy Institute IP 61 New Cavendish ...

Страница 11: ... Stoddard Solvent WARNING Combustible Keep away from heat sparks open flames and any other source of ignition Keep container closed Use with adequate ventilation Avoid prolonged breathing of vapor or spray mist Avoid prolonged or repeated skin contact Wash thoroughly after each use 3 Getting Started 3 1 Packing List K19201 Water Washout Tester 289 001 006 Test Bearing 22G 100 04S Additional Thumb ...

Страница 12: ...on a firm level table in an area with adequate ventilation or in a hood Fill Reservoir Close the drain valve and fill the reservoir with water A pan rests in the reservoir with markings for minimum and maximum water level limits Then connect the drain valve to a suitable waste receptacle Power The instrument can operate at both 115V and 230V and can switch between the two voltages with a switch lo...

Страница 13: ...a small hole for insertion of an ASTM certified thermometer or other direct contact thermometer Figure 3 Instrument Descriptions Inside 7 Motor Switch When turned on the motor will rotate the test bearing assembly This switch should be used if rotation needs to be supplied to the bearing without using the integrated timer during a test 8 Test Bearing Housing Assembly The test bearing housing assem...

Страница 14: ...hen programming the temperature controller 5 Up Key Used to increase the set point temperature and to increase or change parameter values when programming the temperature controller 6 Exit Function Key This key is used to exit or leave a level One level backward IMPORTANT NOTE The digital temperature controller for the unit comes pre programmed from the Koehler factory Please do NOT attempt to re ...

Страница 15: ... automatically toggle off when the set point temperature is reached Auto tune can be terminated by pressing the up down buttons simultaneously again 4 3 Timer Controller Operation Figure 6 Temperature Controller 1 Timer Countdown Display The upper red LED display shows the time remaining for the test 2 Set Point Timer Display The lower orange LED display shows the set point time of the controller ...

Страница 16: ...ction of this manual before operating this instrument 1 Remove the bearing housing by removing the five thumb screws holding the bearing housing to the bath See Figure 8 below Figure 8 Remove Thumb Screws 2 The central larger thumbscrew secures the bearing shaft and small bearing plate in place through the center of the bearing housing Once the five thumb screws are removed pull the bearing housin...

Страница 17: ...ition to start the timer and the motor NOTE Make sure the cover is closed before running a test The test will not run if the cover is open 12 Proceed in accordance with the test methods listed in Section 1 2 13 Remove the water from the water bath by placing a waste container under the drain valve Open the valve Allow the water to fully drain before closing Be sure the drain valve is closed before...

Страница 18: ...omponent of the assembly Figure 12 Secondary Ball Bearing Assembly 5 Replace the secondary ball bearing with a new unused secondary bearing Do not use a test bearing in this assembly 6 Replace the O ring of the secondary bearing assembly with a new unused O ring 7 Reassemble the secondary bearing assembly 8 Insert the secondary bearing assembly into the instrument in the same position and orientat...

Страница 19: ...robe reaches the bottom of the bath 5 Raise the probe by an inch so the end of the probe is in the ideal position for temperature measurement of the bath 6 Read the measured temperature on the display of the calibrated temperature measuring device 7 3 Rotation Calibration As per ASTM D1264 the test bearing must rotate at 600 30 rpm during the test The motor is factory calibrated so that the bearin...

Страница 20: ...pany Inc will repair or at its sole discretion replace the equipment without charge F O B its plant provided the equipment has been properly installed operated and maintained Koehler Instrument Company must be advised in writing of the malfunction and authorize the return of the product to the factory The sole responsibility of Koehler Instrument Company and the purchaser s exclusive remedy for an...

Страница 21: ...K19201 Water Washout Tester Operation and Instruction Manual K19201 Manual 21 products which have been used or modified in such a way that they cannot be returned to stock for future sale ...

Страница 22: ...K19201 Water Washout Tester Operation and Instruction Manual K19201 Manual 22 Notes ...

Страница 23: ...K19201 Water Washout Tester Operation and Instruction Manual K19201 Manual 23 Notes ...

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