Kobold Heinrichs BGN Series Скачать руководство пользователя страница 23

Heinrichs Messtechnik

 

BGN Installation and Operating Instructions   

 

 

Page 23 of 34 

Subject to change without notice 

19  Trouble shooting 

Diagnosis 

Possible reason 

Corrective action 

Indicator window 
steamed 

- Indicator cover damaged 
- Indicator sealing damaged 
- Cable gland not tightened 
- high temperature differences 
- aggressive ambient atmoshpere 

- change indicator cover 
 
- tighten cable gland 
- indicator with pressure relief 
- install rinsing connection for N2 gas 

Indicator cover untight 

- indicator sealing damaged 

- change indicator cover 
- fasten indicator cover screws 

Indicator window icy 

- ambient temperature too low 

- install N23 rinsing connection 
- change to high tem. distance housing 

Instrument shows wrong 
measuring values 

- calibration does not meet process 

conditions 

- pointer de-adjusted 

- review operating conditions, on deviations new 

calibrations from manufactuer is recommended  

- re-adjust pointer (RP on meas. scale) 

No reaction on pointer 
despite flow 

- pointer is behind the stopper ( RP) 
- float is sticked  
  (pollution) 
 

- remove cover, re-adjust pointern 
- remove instrument from process and clean float 

and all inner parts carefully 

- if sticking parts in the process use of magnet filter 

recommended 

Float is sticked 

- pollution / residues in the process 
- Measuring pipe damaged 
- gas or liquid damping system damaged by 

the process 

- remove instrument from the process and clean 

carefully 

- resend the instrument to the manufacturer for 

evaluation 

 

Pointer indication is 

pulsating 

- Inlet pressure too low 

- increase inlet pressure, instrument for recalibration 

back to manufacturer (gases)  or 

- use of instrument with low pressure loss 
- re-equip with double turbulent flow damping  
- locate valves, gate valves etc. after the instrument 

Electrical equipment e.g. 

transducer, limit swithes 

without function 

- wrong wiring 
- defective el. parts 

- check wiring diagram acc. instruction manual 
- change el. parts ( e.g. limit switches ) or sent the 

instrument back to manufacturer 

Un-known 

 

Sent the instrument back to the manufacturer and 

include a detailed failure description 

 

20  Returning devices for repair and service 

Note:  

In accordance with the applicable German waste disposal legislation, the owner/client is responsible for the disposal of special 

waste and hazardous materials.   Consequently, all devices sent to us for repair must be free of any hazardous materials.  This also 
applies to possible hollow spaces and fissures in the devices.  If repair is necessary, confirm the above-mentioned item in writing 

(please use the form in the Appendix)

 
If hazardous materials remain in or on the device after it has been returned, Heinrichs Messtechnik shall be authorized to remove them 
at the client’s expense without further inquiry.

  

21.  Replacement parts 

Group 

Description 

Info 

Anzeigeteil 

Indicator cover aluminum c/w  window/gasket/screws 

 

 

Scale, blank 

 

 

Scale incl customer operating values 

 

 

Indicator unit(B)-aluminum, c/w. mit blank-scale 

 

 

Indicator unit(B)-aluminum, c/w. limit switches KEI1 (SJ3,5-N) 

 

 

Indicator unit(B)-aluminum, c/w. limit switches KEI2 (SJ3,5-N) 

 

 

Switching disc for KEI 

 

 

El. transducer ES, 4-20mA, Hart®  

 

 

Indicator unit(B)-aluminum, c/w. el. transmitter ES 

 

 

Bearing unit c/w (B)-standard c/w.axle, bearings and magnets 

 

 

Bearing unit (B) for indicator on distance 

 

 

Pointer unit  complete. (standard) 

 

 

Pointer unti complete fol el. transducer  ES 

 

 

Base plate(B)-aluminum, c/w cover screw for cable entry(standard)   

 

Base plate(B)-aluminum, c/w cover screw for cable entry(standard) 
for indicator on distance 

 

 

Cable gland  M20x1,5, grau, Polyamid 

 

 

Cable gland  M20x1,5, blue, Polyamid 

 

Flow tube 

Float st.st. c/w guiding star 

on request 

 

Float st.st. c/w guiding star, and liquid or gas damping system 

on request 

Mounting 
sets 

Retrofit set for  KEI1 (SJ3,5-N) 

 

 

Retrofit set for  KEI2 (SJ3,5-N) 

 

NOTE

When ordering spare parts please always mention the serial number of the instrument. 
If the float is being removed we recommend a new calibration of the instrument always. Without new calibration additional 
measuring errors must be considered. 
For further instruction on spare parts please contact the Heinrichs Messtechnik GmbH service department 

Содержание Heinrichs BGN Series

Страница 1: ...Variable Area Flow Meter BGN Installation and Operating Instructions...

Страница 2: ...erature 7 9 2 Influence of fluid temperature 7 10 CONDITIONS OF USE 7 10 1 Mounting requirements 8 10 1 1 Mounting start up 8 10 1 2 Device settings 9 10 1 3 Adjusting the switch point for the inducti...

Страница 3: ...S CERTIFICATES AND APPROVALS 22 17 MAINTENANCE 22 18 INSTALLING AND REMOVING CONE FLOAT DAMPING SETS SPRING STOP 22 19 TROUBLE SHOOTING 23 20 RETURNING DEVICES FOR REPAIR AND SERVICE 23 22 EXPLODED VI...

Страница 4: ...ns The BGN meter is suitable for flow measurement of liquid or gaseous products in pipes It shows the current flow rate in volume or mass per unit in time Please consider also the provisions for the u...

Страница 5: ...the top through the measuring ring lifting the float until the buoyancy force A and the weight of the float establish equilibrium As the height of the float varies an annular clearance proportional to...

Страница 6: ...y class PTB Nr 99 ATEX 2219 X PTB Nr 00 ATEX 2048 X BGN flow meters can be equipped with max 2 switches Measuring range chart BGN DN 1 8 EN1092 1 ASME 8 B16 5 2003 Flow Body S st st P PTFE H Hastelloy...

Страница 7: ...proval documents must be followed See section 10 1 5 8 3 Model ES PPA and ES FF The ES PPA and ES FF transmitters are FISCO field devices that are connected via a two wire field bus circuit according...

Страница 8: ...e device must be mounted in accordance with the direction of flow from the bottom to the top perpendicularly Please observe the prior reference to the BGF type device The nominal size of the device an...

Страница 9: ...ccording to your order specifications The limit switches are set to the desired values If you have submitted no requirements the basic settings are 1 switch Minimum contact switching point at 10 of de...

Страница 10: ...rking may also be operated in hazardous areas Ambient Temp Process Temp Marking Z o n e Description Max Ambient temperature 40 C 80 C 25 C 150 C II 2G Ex h IIC T6 T3 Gb II 2D Ex h IIIC T85 C T200 C Db...

Страница 11: ...or must be operated in the T5 temperature class with an intrinsically safe circuit that does not exceed the maximum values of the Type 3 circuit When using the device in hazardous areas follow the app...

Страница 12: ...for equipotential bonding 10 2 Ambient conditions 10 2 1 Ambient temperature ranges Without electrical accessories 40 C to 80 C With limit switches 40 C to 80 C Observe the type certificate of the co...

Страница 13: ...100 110 120 130 140 150 160 170 180 190 200 max Umgebungstemperatur C Messstofftemperatur C Standardausf hrung DN15 25 DN40 50 DN80 100 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 70 80 90 100 110...

Страница 14: ...sity Liquids up to 2 0 kg l Gases no restrictions 10 2 13 Viscosity The influence of viscosity depends on various factors Therefore it must be calculated for each application 10 2 14 Pressure for gas...

Страница 15: ...in acc with DIN EN DN 15 1 2 or DN 251 1 PN 40 Flange in acc with ASME 150 lbs 1 DN 25 flange is a special version Pipe NPT f G f in PN CL SW A mm S15 1 4 3 8 1 2 3 4 40 300 36 77 0 S25 1 4 3 8 1 2 3...

Страница 16: ...on with threaded connection 100 mm for displaced indicator Pipe Size DN ANSI PN CL l W mm A mm S15 15 1 2 40 300 26 99 5 S25 25 1 40 300 32 102 6 S40 40 11 2 40 300 46 110 4 S50 50 2 40 300 70 123 4 S...

Страница 17: ...00 lbs ASME B16 5 4 9 5 6 S40 1 300 lbs ASME B16 5 7 4 8 1 S50 2 300 lbs ASME B16 5 8 9 9 6 S80 3 300 lbs ASME B16 5 16 2 16 9 S1H 4 300 lbs ASME B16 5 24 6 25 3 SH5 6 300 lbs ASME B16 5 49 7 50 2 Fit...

Страница 18: ...nections food connection e g TriClamp welding connection The S H versions in special design are available for higher pressure on request 11 5 Magnetic filter The BGN flow meter is sensitive to impure...

Страница 19: ...guarantee Cable glands are not part of the delivery The cable gland must the specified outer dimeter The cable gland must fit to the diameter of the cable The cable must form a pig tale in front of t...

Страница 20: ...perating Instructions Page 20 of 34 Subject to change without notice 11 6 2 Wiring diagram for ES transmitter with 4 20 mA output and 2 limit switches 11 6 3 Wiring diagram for ES transmitter with 4 2...

Страница 21: ...e standard cable length is 2 5 m The cable has 7 wires yellow green for earth and 6 black wires with white numbers 1 6 The function of the wires 1 6 corresponds to the terminal numbers If the connecti...

Страница 22: ...the measuring pipe with hammering from outside see Removing installing the cone float The switch points of the limit switches are adjustable To do this remove the indicator cover unfasten the contact...

Страница 23: ...Un known Sent the instrument back to the manufacturer and include a detailed failure description 20 Returning devices for repair and service Note In accordance with the applicable German waste disposa...

Страница 24: ...ting with measuring element 22 1 1 BGN Standard version 22 1 2 BGN with spring stop 22 1 3 BGN with damping piston 22 1 4 BGN with damping piston and spring stop Name Figures 12 15 Part no BGN Fitting...

Страница 25: ...w o ring 40 Cable gland blue intrinsically safe c w o ring M20 x 1 5 41 Cable gland grey ATEX c w o ring M20 x 1 5 42 Scale blank 50 Fixing screw for the scale 60 Zero point screw with nut 70 Indicato...

Страница 26: ...icator unit with local scale 22 2 2 Complete indicator unit c w 1 pc limit switch SJ 3 5 N 22 2 3 Complete Indicator unit with 2 pcs limit switches SJ 3 5 N 22 2 4 Complete indicator unit with 1 pc SP...

Страница 27: ...ik BGN Installation and Operating Instructions Page 27 of 34 Subject to change without notice 22 2 5 Complete indicator unit with 2 pcs SPDT micro switches KEM 22 2 6 Complete Indicator unit with tran...

Страница 28: ...B2220 221R Class 300 RF ASME B16 5 2003 reduced raised face diameter 407F 15A 16K FF JIS B2220 202R Class 150 RF ASME B16 5 2003 222R Class 300 RF ASME B16 5 2003 Thread connections installation lengt...

Страница 29: ...removable 4070 G2 female thread 6080 2 NPT f 350mm 4080 G2 1 2 female thread 6090 2 1 2 NPT f 350mm 4090 G3 female thread 6092 3 NPT f 350mm 1H Flange connections 335B DN100 PN16 Form B1 DIN EN 1092 1...

Страница 30: ...sure compensation Process temperature 150 C for electrical output Process temperature 200 C for local indication W Standard display housing with pressure compensation forward advanced process temperat...

Страница 31: ...rmful caustic radioactive explosive oxidizing biological harmful other we have carried out the following things all cavities have been tested to be free the used process media all cavities are rinsed...

Страница 32: ...eit EU Directive relating to electromagnetic compatibility 2014 34 EU ATEX EU Richtlinie ber Ger te zur Bestimmungsgem e Verwendung in explosionsgef hrdeten Bereichen EU Directive relating to electric...

Страница 33: ...Anschrift der Notifizierte Stelle Name and Address of the Notified Body T V S D Industrie Service GmbH T V S D Gruppe Westendstra e 199 D 80686 M nchen ID Nr ID No L 2014 68 EU 0036 DEKRA EXAM GmbH C...

Страница 34: ...he Declarations of Conformity are provided by the switch manufacturer on their homepage Die oben genannten Produkte entsprechen der Richtlinie 2014 34 EU Neue Editionen k nnen bereits eine oder mehrer...

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