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Diaphragm Vacuum Pumps UN012, UN024, UN036_I 

Cleaning 

 

18 

6. Cleaning 

When changing valve plates and wave diaphragm, inspect all parts 
for dirt before assembling the pump head, and clean them if  
necessary. 
If a compressed air line is available, blow the parts out with it. 

 

7. Trouble 

Shooting 

Before working on the pump isolate the power supply      
securely, then check that the lines are not live.

 

The following tips for fault-finding are best employed in the    
sequence shown. 

 

Pump produces no flow 

ƒ

 

Thermal switch has opened due to over-heating of motor: 

`

 

Disconnect pump from mains and allow it to cool. 

Trace cause of over-heating and eliminate it. 

ƒ

 

Connections or lines are blocked  

ƒ

 

An external valve is closed, or a filter blocked. 

ƒ

 

Liquid (condensate) has collected in the pump head: 

`

 

Let the pump run for a few minutes pumping air (if 

necessary for safety reasons: pumping an inert 
gas.) 

`

 

Install the pump at the highest point in the system. 

ƒ

 

Diaphragms or valve plates are worn:

 

`

 Section 

Servicing. 

 

Flow, pressure, or vacuum too low  

ƒ

 

Compare the actual performance with the figures in section 
9 or the data sheet. 

ƒ

 

Liquid (condensate) has collected in the pump head 

`

 

Let the pump run for a few minutes pumping air (if 

necessary for safety reasons: pumping an inert 
gas). 

`

 

Install the pump at the highest point in the system. 

ƒ

 

There is pressure on the pressure side, and at the same 
time vacuum, or a pressure above atmospheric, on the 
suction side: 

`

 

The pump is not designed for this condition. 

ƒ

 

The cross-section of pneumatic lines, or connected     
components is too small, or they are restricted: 

`

 

To measure the performance, disconnect the 

pump from the system (small diameter tubing or a 
valve can significantly affect performance). 

Содержание UN012AT.16I

Страница 1: ...all times the relevant instructions to avoid dangerous situations The manual was produced for the serial pumps stated above With customer specified projects pump types starting with PU or MPU there co...

Страница 2: ...s The operating data are saved on the PC and can be printed out as a graphic 1 1 Electrical Equipment See the type plate for full electrical data of the motor The motors have IP54 protection class as...

Страница 3: ...the pump is operating the following ambient conditions must be maintained Ambient temperature during operation between 10 C 40 C The pump must not be used in areas where there is a danger of explosion...

Страница 4: ...the pneumatic pump suction and pressure lines heat up as do the pump head and the head insulation Do not touch these parts they could burn you Use only original KNF spare parts For the purposes of th...

Страница 5: ...ed Compare the supply data with the data on the motor plate The voltage must not vary by more than 10 and 10 from that shown on the type plate In the electrical installation arrangements complying wit...

Страница 6: ...the housing sealing is properly sited 6 Only 26 versions pumps with heated heads electronically controlled Connect the serial interface cable to an available active COM port on the PC to operate the p...

Страница 7: ...lled head heating Remove the protection plugs from the port threads Connect the suction and pressure lines For size of the port threads see section 9 For flow direction see the marking on the pump hea...

Страница 8: ...ating pressure of the pump is stated in the technical specifications section 9 If necessary consider any external sources of energy such as radiation that may add heat to the medium In case of doubt c...

Страница 9: ...ine is throttled or regulated make sure that the maximum permissible operating pressure is not exceeded Ensure that the pump outlet is not closed or constricted When the pump is at a standstill the in...

Страница 10: ...N OFF key UN012 UN024 UN036 Operating mode 1 is selected at the factory Changing the operating mode will cause error messages UN036 0 Operating mode 4 is selected at the factory The following settings...

Страница 11: ...essed The Actual Temp LED display is not visible while the set point temperature is displayed The display switches back to the actual temperature 3 seconds after the SET TEMP button has been released...

Страница 12: ...input the current value will be adopted as the set point temperature 4 UN036 0 in operating mode 4 Repeat the hysteresis process for head 2 To do this press the HYSTERESIS key twice If the pump is swi...

Страница 13: ...e same time the nominal performance of the pump is not guaranteed after the service WARNUNG Health hazard due to dangerous substances in the pump Depending on the substances transferred caustic burns...

Страница 14: ...etainer plate a KNF accessory see section 10 Screwdriver for slotted screw only for 11 versions Felt tip pen Sharp knife Tab 2 Tools and material Change the wave diaphragm and valve plates in the foll...

Страница 15: ...ing 2 Wave diaphragm 3 Intermediate plate 4 Head plate 5 Spring washer 6 Cap nut 7 Clamping disc 8 Connection rod disc 9 Connection rod extension 10 O ring 11 Valve plate Fig 6 Pump head symbolic Fig...

Страница 16: ...ve them together with the spring washers 5 The spring washers are fitted in order to maintain the tension of the wave diaphragm right across the temperature range of the pump 3 Remove head plate 4 4 R...

Страница 17: ...4 Fit the new O rings 10 in the intermediate plate 3 e Refitting pump head 1 Place the head plate 4 on the intermediate plate 3 in the position indicated by the felt tip pen marking 2 Place spring was...

Страница 18: ...lected in the pump head Let the pump run for a few minutes pumping air if necessary for safety reasons pumping an inert gas Install the pump at the highest point in the system Diaphragms or valve plat...

Страница 19: ...ump operating mode has been selected by mistake UN 036 0 The temperature measured at the heating inset of head 2 is outside the permissible range Pump and heating inset s are switched off Displays E03...

Страница 20: ...rt Order No Valve plate 049733 Wave diaphragm 049734 O ring 055675 Spring washer 056019 Tab 3 UN024 _T _I Spare part Order No Valve plate 049733 Wave diaphragm 051337 O ring 055675 Spring washer 05602...

Страница 21: ...ic Data Liters in standard state 1 013 mbar Two headed pumps Flowrate per pump head Pump type Material Pump head Wave dia phragm Valve UN0xx 0 ST xxI Stainless steel PTFE PTFE UN0xx 0 AT xxI Aluminium...

Страница 22: ...ve an RMA number submit a completed Decontamination Declaration form to rma knf com The Decontamination Declaration form can obtained from our website or by contacting KNF Technical Services http www...

Страница 23: ...23...

Страница 24: ...24...

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